Yeah, I really hate doing fuel system work on a vergasser.  Despite having the 
fire extinguisher handy at all times, I always worry about something bursting 
into flames…

-D

> On Apr 27, 2017, at 9:56 PM, Curley McLain via Mercedes 
> <mercedes@okiebenz.com> wrote:
> 
> Good work!  I am glad I dumped my vergassers before I had to do stuff like 
> that.
> 
> Diesel on.
> 
>> Dan Penoff via Mercedes <mailto:mercedes@okiebenz.com>
>> April 27, 2017 at 8:41 PM
>> As the weather forecast is saying it’s going to be hotter than heck this 
>> weekend, I figured I would go ahead and take a swing at replacing the air 
>> meter boot and injectors on the 300SEL when I got home today.
>> 
>> I started around 5:00 and finished around 8:00. It wasn’t a difficult job, 
>> just a lot of fiddly stuff.
>> 
>> I pulled the fuel distributor/air meter as a complete assembly, including 
>> the injector lines. Buy removing the wiring harness gutter I could lift the 
>> whole thing, lines and all, off the engine without a lot of effort. This 
>> went a long way in cutting down disassembly/reassembly time and also reduced 
>> the possibility of getting dirt in the injection lines.
>> 
>> The boot was intact and undamaged from what I could tell when I removed 
>> everything. So it was probably not my vacuum leak source. I replaced the 
>> hoses from the manifold to the idle air valve and on to the air meter 
>> housing as well. And yes, Peter, even with everything out of the way getting 
>> the hose on the intake manifold was a real PITA….
>> 
>> Pulled all of the injectors, O rings and plastic shields/housings. Nothing 
>> obvious wrong here other than the shields being really sooty or black. I’m 
>> not sure if that’s normal or not. Cleaned the injector bores in the head. 
>> Installed the new shields, O-rings and injectors.
>> 
>> Got the fuel distributor/air meter back on. Holy mother of pearl, getting 
>> the boot over the throttle valve was nothing short of a major undertaking 
>> and not something for those who are easily frustrated. Put the injector 
>> clamps and bolts in place, torqued everything and reconnected the injection 
>> lines. Reconnected the main fuel lines and fired it up.
>> 
>> Amazing. Idle is amazingly smooth. I can only suspect that the injectors 
>> that were in the engine were slobbering or had bad patterns. Acceleration is 
>> smooth, smooth, smooth as is cruising at speed. I test drove about 10-12 
>> miles and saw no change in the fuel level, so with the previous MPG being in 
>> the 10-12 mpg range I’m hoping things are much better with the new 
>> injectors. Vacuum is on the far left at idle, no indication of a vacuum leak 
>> from what I can see.
>> 
>> One observation: I didn’t disconnect the fuel pump to relieve pressure on 
>> the fuel system before I started. When I cracked the supply line, I didn’t 
>> get sprayed with fuel - it pretty much just dribbled out. With this in mind, 
>> am I correct in assuming the check valve at the pump/filter is bad? You do 
>> have to crank it for a few seconds when it’s been sitting, so that makes 
>> sense if it is bad…
>> 
>> I’ll drive it this weekend and see how the fuel consumption goes. Hopefully 
>> it’s far better than it has been.
>> 
>> -D
> 
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