I believe that to get to the HVAC PBU, only step (3) below is required, but
you may also need to:

(1) remove the center console trim piece (with window switches and shifter
surround)

(2) remove the ashtray (two phillips head screws deep in there)

(3) remove the two phillips head screws that hold the wood trim around the
PBU, they are visible from below under the ledge.

On that headlight bad contact, sounds like the female side is weak and
needs to be squeezed a bit to tighten its grip.

-------------
Max
Charleston SC
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