Wish I'd known that trick 24 hours ago.
-- 
Max Dillon
Charleston SC
'87 300TD
'95 E300

On August 25, 2018 10:48:04 PM EDT, "Kaleb C. Striplin via Mercedes" 
<mercedes@okiebenz.com> wrote:
>Or take 3 screws out, pop the center vents out, open the flap with your
>hand and stick a exhaust hanger in there to prop it open. Takes 5
>minutes or less. 
>
>Sent from my iPhone
>
>> On Aug 25, 2018, at 9:29 PM, Meade Dillon via Mercedes
><mercedes@okiebenz.com> wrote:
>> 
>> I did it.  Cheaped out, hacked the center vent flap, didn't pull the
>dash.
>> Desperate times etc.  Now I have airflow from the center vents,
>controlled
>> by the dial only, instead of by the vacuum pod and the dial.  Note
>that
>> there are two flaps for the center vents, one "inner" (deeper in the
>heater
>> box) controlled by the vacuum pod and one "outer" flap controlled
>manually
>> by the dial in the middle of the center vent.
>> 
>> A high level description: Remove center console shifter surround
>wood,
>> ashtray, wood over climate control and center stack buttons.  Remove
>> climate control push button unit, and loosen the row of switches so
>you can
>> move that aside.
>> 
>> Remove the instrument cluster to access the center vent screw on the
>side
>> of the center vent, open the glove box and remove the other screw on
>the
>> side of the center vent.  4mm hex key, loosen the allen screw inside
>the
>> center vent that connects the dial to the flap.  Use a couple picks
>to pull
>> the springs on the inside lip, left side of vent, so that the center
>vent
>> can be pulled out.
>> 
>> Drill two very small holes into the heater box, below and on each
>side of
>> the hidden vacuum pod (located inside the heater box).  [Where is the
>> hidden vacuum pod?  It is #40 on the diagrams in Section 83 of the
>FSM.
>> The vacuum connection, the rivets that hold the pod inside the heater
>box,
>> and the arm connection on the inner diverter flap are all good clues.
> Note
>> that you'll have a very narrow opening at the bottom of the outer
>flap to
>> see the inner flap, and the inner flap is the target.
>> 
>> Press the inner flap down, and feed a piece of wire into one of the
>holes
>> you drilled and up to where you can see it and grab it with a
>forceps, pull
>> it out so that you have a nice length of wire at each end to work
>with.
>> Repeat with the other hole.
>> 
>> Working at the top, through the outer flap opening, twist the ends of
>the
>> wire together so they hook over the part of the inner flap door that
>has
>> the white plastic rivet that holds the arm from the hidden pod.  Push
>the
>> inner flap down as far as you can, then grab the wires sticking out
>of the
>> holes you drilled, take up all the slack and twist them together so
>the
>> inner flap door is held open.  Check to make sure your wire is nice
>and
>> secure both top and bottom, and the top is tucked in out the way so
>the
>> outer flap door will close completely.
>> 
>> Put back all the parts / assemblies / wood trim.  Enjoy nice airflow
>from
>> the center vents again.
>> -------------
>> Max
>> Charleston SC
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>
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