Different ambient temperature and plugging in the
block heater have not made a difference.

They do on my 240D.

I will usually glow the car twice then turn it over
between 2-3 minutes for 45 seconds at a time.  While
this is going on a grayish cloud of semi burnt diesel
exits the tail pipe.

Sounds much worse than my 240D, which is a reluctant starter.

I have the old style loop glow plugs.  The ones on the
vehicle are at least 7 years and 100K miles old.  Do
these degrade over time?

In a sense.  If they're drawing proper current (55A) at all
they're not dead.  The plugs themselves are very robust, and
I believe will outlast the parallel plugs by a considerable
degree.  The connections to them, however, are vulnerable to
corrosion.  Each plug should measure approximately 1V between
its ring and tip terminals while glowing.  I've had trouble
with bad connections on my 240D skewing this so that one or
more plugs isn't getting full heat.

Get out your voltmeter.  Each of them should be eating 1V
or thereabouts.  If you have a clamp-on DC ammeter you can
verify that they're drawing proper current, but most folks
don't have one of these relatively pricey tools.  If you
have a series-connect ammeter that will handle this large
current you can use it, but it's even rarer than a clamp-on.

If _any_ plug is not getting proper voltage, because it's a
series circuit it will indicate that other plugs could also
be getting inadequate heat.  A double whammy!

You could pull a GP out to examine it for carbon build-up.

-- Jim


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