Do you have an underdrive pulley set? It might be worth trying to "push" the coolant pump a bit more. If the crank pulley is smaller than stock, try a return to full size (opposite at pump: if it's oversized, go down a size or two so that it has to go around more times for a given belt length passing by). I've seen a water pump that had a shrink-fit aluminum impeller on a steel shaft; when hot, it slipped. No idea whether it did it from new, though, and that was an older car. Another thought: try running a fully normal thermostat once, letting it act as a constriction that slows flow, giving more dwell time in the radiator. Are all of your shields and airflow control pieces in place around the radiator? Air that bypasses doesn't cool.

Matthew Yip wrote:
I've been fighting this issue for an eternity - with all new hardware and a gutted thermostat, my car runs HOT during a race - right at the hot-line on the OE gauge with oil temps around 250-260. My former crew and now fellow competitor doesn't have this problem and most everyone else with a VW (albeit 8v cars) doesn't have any issue.

As noted, all the components are new and the t-stat is gutted so, in theory, I'm absolutely befuddled. The radiator is a 16v rad for an a/c car so, theoretically, it's the largest 16v radiator available.

One comment from a buddy who races and tunes Hondas is that the timing is too aggressive and it's building too much heat. I wonder if it could be that the car is running too lean, creating too much heat.

Any suggestions on a more efficient radiator?

Ugh...Matthew



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