Hello all,

it appears the problem I mentioned earlier (the keel cracked at and  
below the centerboard stop pin) is much more difficult and serious  
than I thought before. I am writing to everyone in the hope that  
maybe someone has dealt with something similar and has some advice to  
give.

Here is what I was able to see today at the boat yard I took my 1982  
M-17 to. The stop pin is bent. On one side of the keel, a triangular  
piece of fiberglass has come off. It is about 1.5 x 1 in in size. On  
the other side of the pin the outside of the keel has a crack, about  
2in long. It appears to not be just superficial, it is probably the  
fiberglass that is cracked.

One other item that has started to concern me more is the fact that  
at the place where the keel (outer part, part of the hull) and the  
centerboard trunk come together, at the very bottom of the keel,  
there is no seal between them. Is that normal? Along the entire  
joint, along the length of the centerboard opening, there is a space  
about 1/16 of an inch between the two, on both sides of the cb  
opening. So water can go into what I assume must be the area of the  
keel to the left and right of the cb trunk. If that opening was  
sealed when the boat was new, how was it sealed?

With regard to the cracks in the keel, the guy at the boat yard said  
I have two options. One way is to take the cb out, and repair the cb  
trunk where it is cracked (he said it probably is) from the inside,  
repair the crack in the outside hull, and lay up fiberglass where the  
missing piece is. Total cost would be about $3500 (ouch). Version two  
would be to do a repair only on the outside of the keel: grind away  
some of the existing fiberglass below the cb pin, and lay two or  
three layers of fiberglass cloth above the existing fiberglass. That  
would lead to having a small bulge on the keel below the cb stop pin,  
but he said it would probably not affect the sailing characteristics  
of the boat. Since this way he does not need to take out the cb, and  
does no repairs on the inside, the cost would be around $1300 (still  
quite a lot). He charges $90/hour, is this typical?

My questions are: has anyone dealt with a similar problem? What is  
inside the keel between the cb trunk and the outer hull skin of the  
keel? Is it filled solid with lead? Does water getting in that area  
cause problems? I sail my boat from the trailer, so it doesn't have  
bottom paint and it would never sit in the water for more that a day  
at a time, perhaps a week per month if we were ever to go out on a  
trip somewhere.

Any suggestions will be highly appreciated.

Thanks,

Andrei.


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