If you can make up a suitable plug to go in the fuel filler hole, could you pressurise the tank with a hose to "pop" the dented section back out ?
A airline might also work but water is safer.

The float on all the Mk2 tanks i've seen has just been a sealed plastic cylinder clipped into a loop on the end of the sender arm.

Jim

On 16/07/2012 18:40, Derek Clews wrote:
I have removed my coupe fuel tank and it is an injection one with the plastic 
internal housing (swirl pot), fuel pump and sender.  I have found the  bottom 
of the tank has been pushed in quite a long way and the fuel pump was hard up 
against the bottom.  The piping may have been bent to a different angle as 
well, difficult to tell at this point.  Also the float has broken, though the 
sender does vary resistance with movement so this may be all that is wrong wit 
that. (if the angle of the unit were OK)

The tank does not leak and I am wondering about trying to re shape it myself or 
even send it to a tank repairers.  Anyone got any experience of this?


Also using alternative floats - any suggestions?  I cannot see any floats from 
any car available separately so far they are all attached to senders.

I know the injection tanks are rare and recent investigations prove that 
getting one made is very expensive.  Alternatively, fitting a more standard 
non-injection tank with external pump(s) and after market swirlpot is a 
thought.  If there can be any place found to fit the stuff as it's very tight 
underneath!  Again any experience of this?

Thanks

Derek




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