This is a classic fatigue failure -- looks like a fracture had existed for 
a while before it sheared off. There's a small write up in RR42 about the 
exact same failure (and location, probably safe to say this one of the 
highest stress areas in a crank arm). 

http://www.cyclofiend.com/Images/pdf/RR42_web.pdf  see page 7 

As far as prevention, a better alloy (steel) will allow more load cycles. 
Aluminum alloys can take a magnitude less cycles before failure, but mostly 
dependent on composition, load environments etc. As far as shear failure 
prevention after crack initiation, could have run an NDT inspection and 
seen the crack... however this is not economic on bike parts. 





On Thursday, February 12, 2015 at 2:31:07 AM UTC-6, Benedikt wrote:
>
> I seem to remember seeing a similar post to this a few weeks/months ago 
> but here it is ...
> My VO crank that had 13,000 miles on it busted this morning on my way into 
> work. I was at a stop. Pushed down with my right foot, locked my left clip 
> in, pushed down with the right and "clunk" crank arm came right off. 
> Fortunately I wasn't going that fast, hammering down the road. What causes 
> this? Do ALL cranks have a life span? These are an aluminum alloy. 
> Here's a pretty good picture of the break - 
> https://www.flickr.com/photos/neutralbuoyancy/16320815710/
>
> - Brian in Seattle
>

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