I agree, it started right in the middle on the inside of the arm at the 
machined fillet.  

On Friday, February 13, 2015 at 7:07:54 PM UTC-6, Benedikt wrote:
>
> The start of the break does look like it's along a machining line. In 
> fact, it almost follow's it perfectly however there is no step up there. 
> There is a step up on the crank just before it but the site of the fracture 
> is a smooth curved transition up to the spider with a little machining. I 
> examined the crank on the left side very closely and (IMHO) it's in great 
> condition. It does look and feel a bit more polished then the crank that 
> failed.
>
> - Brian
>
> On Friday, February 13, 2015 at 11:45:22 AM UTC-8, Tim McNamara wrote:
>
>>
>> > On Feb 12, 2015, at 2:31 AM, Benedikt <neutral...@comcast.net> wrote: 
>> > 
>> > I seem to remember seeing a similar post to this a few weeks/months ago 
>> but here it is ... 
>> > My VO crank that had 13,000 miles on it busted this morning on my way 
>> into work. I was at a stop. Pushed down with my right foot, locked my left 
>> clip in, pushed down with the right and "clunk" crank arm came right off. 
>> Fortunately I wasn't going that fast, hammering down the road. What causes 
>> this? Do ALL cranks have a life span? These are an aluminum alloy. 
>> > Here's a pretty good picture of the break - 
>> https://www.flickr.com/photos/neutralbuoyancy/16320815710/ 
>>
>> That looks like it may have failed along a machining line, with the crack 
>> initiating where there was a step-up from the flat of the back of the arm 
>> to the curve up to the spider.  You can see another line between the arm 
>> and the spider.  It may have been enough to cause a stress riser, 
>> especially if the alloy was not well-chosen.  The VO site indicates it is 
>> 7075 but does not indicate whether it is one of the heat-treated varieties; 
>> this seems to be a pretty standard alloy for bike cranks. 
>>
>> These sorts of failure are very, very serious and can in fact be fatal, 
>> if the crank breaks and dumps you in front of a moving vehicle- they almost 
>> always break when you are standing on them.  I would examine the 
>> replacement crank very closely before installing it to check for machining 
>> ridged, lines, etc.  Looking at the photos on the VO site, the machining 
>> looks quite clean and well-polished.  You want to see no abrupt 
>> transitions. 
>>
>> All cranks do have a lifespan, in part because that is the nature of 
>> aluminum- it cracks after enough repeated load cycles.  Once a crack starts 
>> on the face of the material, it propagates through the metal.  A collection 
>> of crank failure photos:   
>>
>> http://pardo.net/bike/pic/fail-001/000.html#Crank 
>>
>>
>>

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