As I've gone through the process of completely tearing down and
re-building my stolen-but-now-recovered Rambouillet, I noticed the
headset felt a bit rough.  This is the same Ultegra Headset the OP is
talking about, I think.  None of my local shops could get the
cartridges, so I did the trick that Bill mentioned (swap top and
bottom).

That definitely improved the situation, but it's still not as smooth
as it could be.

@Tim: If you don't go for those cartridges on eBay that Anton
mentioned, I will probably jump on them.

Mark


On Mon, Jul 13, 2015 at 12:09 PM, Bill Lindsay <tapebu...@gmail.com> wrote:
> There are two low-budget things to try, if you are capable of disassembling
> your headset.  As Anton pointed out, Shimano cartridge bearing units are
> replaceable.  The thing is, the damage always happen on the bottom one.  One
> thing we did a lot at the shop was just put the bottom cartridge unit on top
> and the top one on the bottom.  See if that feels a lot better.
>
> For ball and cup headsets, we'd remove the lower cup from the frame, rotate
> it 90 degrees and press it back in.  That puts the damage at a place you'll
> never get to.
>
> If these mechanics tricks are more trouble then they are worth, then
> absolutely just get your headset replaced.
>
>
> On Monday, July 13, 2015 at 8:39:25 AM UTC-7, Anton Tutter wrote:
>>
>> If this is a modern Ultegra headset, it will use replaceable cartridge
>> bearings, and the "indexed" feel is caused by one or more of the cartridge
>> races no longer having a uniform surface for the balls to roll on. You
>> probably don't need a new headset; you can just have the cartridges
>> replaced.
>>
>> If it were an older style headset that used caged or free bearings, the
>> races would be built into the headset cups, and the entire headset would
>> need to be replaced.
>>
>> Anton
>>
>>
>> On Monday, July 13, 2015 at 10:45:49 AM UTC-4, Tim wrote:
>>>
>>> How do you know when a headset is worn out? My Hilsen has an Ultegra
>>> headset. The bike was built up in 2011. There seems to be kind of a dead
>>> spot when the wheel is centered up. If you have the wheel centered and move
>>> the handlebars to the left and right, it's like you have to overcome inertia
>>> to get past that spot. The best way I can describe it is it feels a little
>>> like when you swing one of those swinging saloon doors, the way they kind of
>>> pause at dead center. It makes me wonder if the headset needs replaced. If
>>> so, any suggestions as to a good headsets? Thanks!
>
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