Hi William (and any other person who wishes to describe themselves as professional (designer, installer, etc.)),

Please accept this note as confirmation that your evangelism on wire management has not fallen on entirely deaf ears.

Additionally, I'm curious how the practice of requiring a ten year equipment warranty squares with the acceptance of plastic wire ties.

Sincere thanks from one convert,

Bill Loesch
Solar 1 - Saint Louis Solar



On Wed, Nov 13, 2013 at 3:41 PM, William Miller wrote:

Bill:


I respectfully disagree with your logic: Define "perfectly installed." If your connections are tight and permanent and the conductors are protected
from damage, you have a great chance of a reliable, safe lifetime of
service. How can you guarantee that your leads will stay protected after the ties fail? Studies show that even UV resistant wire ties will fail well before the life expectancy of the system has expired. When the ties fail, your PV leads are hanging on the roof. Even before the ties fail, rodents can chew on them. Conduit was invented for a reason and we should be using
it.


I agree that arc-fault breakers will improve the situation, but I don't think any form of OCPD is a substitute for good wiring practices. I think wire protection is just as important on PV circuits as it is on any other
high voltage circuit.  Try getting away with wiring a rooftop air
conditioning unit by tying the conductors to some metal framework with
plastic ties and see how long it takes to get red-tagged by your local
inspector.


I suspect we've gotten to where we are on lax wire protection standards for
two reasons:

1. In the early days, PV was low voltage, 12 to 24 volts, and was treated as such, even though current capabilities exceeded that of conventional low
voltage thermostat, door-bell and telephone wiring.

2. It is my understanding that PV wiring standards in Europe are not stringent, and European demand drove the PV market for many years. Products were built to satisfy the European market and US standards had to work with
the equipment available.


Some would say: "if it is under the array, it is protected." We have seen PV wire getting damaged under arrays and it is possible to get damaged under
BPIV components as well.  I believe that protecting PV wire is more
important than protecting conventional AC circuit wiring because PV circuits
are more prone to create and sustain arcing.


Some say that protecting PV wire in conduits will add too much expense to PV installations. Consider the cost of fires and, inevitably, injuries and deaths. One news story about an obscure, rarely used product is already causing many of us headaches. Statistically, it is inevitable that more
accidents will happen. I don't want that on my conscience.


I would suggest that we need to expand the discussion beyond fire hazards. I also worry about electrocution hazards in high voltage PV circuits. Good
wire protection is essential in preventing contact with high voltages.


Unprotected PV wiring is an irresponsible practice. I am fighting an uphill battle to develops methods to protect PV wiring because the industry is not helping at all. The trend has been to make it harder to protect wiring.
This trend will result in accidents.  I think we should do better.


Sincerely,


William Miller



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks
Sent: Monday, November 11, 2013 3:38 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] RE-wrenches Digest, Vol 6, Issue 423


William and David,


This particular problem goes away with arc fault detection. The longer we wait to introduce arc fault detection into our systems, the more we will have opportunities for news reports such as the one William brings forward. Wire ties are not the problem. Could a wire tie cause a problem-sure, just
like anything improperly installed.


At the end of the day, you can a have a perfectly installed system, but if
it does not have arc fault detection and high resolution ground fault
detection, it can still catch on fire. You have no control over product failures other than buying from large companies that can actually insure
their products in a failure.


Fires are not that common, but it didn't take much to get all the viewers of
this news report up in arms did it?


Bill.




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