SS cable ties for ~.33/ea
http://electricalwireties.com

benn
Sent from a 'smart' phone, with touch screen keys. Please excuse shortcuts and 
typos. 

> On Nov 14, 2013, at 10:51 AM, Ray Walters <r...@solarray.com> wrote:
> 
> Where are you buying them from?  I am so ready to move away from plastic zip 
> ties.  59 cents is quite a bit, but that's actually doable.  Last time I 
> looked at SS ties, they were a couple bucks each.
> 
> Thanks,
> R.Ray Walters
> CTO, Solarray, Inc
> Nabcep Certified PV Installer, 
> Licensed Master Electrician
> Solar Design Engineer
> 303 505-8760
> On 11/14/2013 9:41 AM, Kirpal Khalsa wrote:
>> Bill.....we have been using the Hellerman Tyton Sunbundler cable 
>> ties....They are braided stainless steel wire with a UV resistant vinyl 
>> jacket....We have been getting them in quantities of 500 for approximately 
>> $.59 each....for the 12" length ties....We like them alot....they do not 
>> have any sharp edges and are easy to install....
>> Hope that helps....
>> 
>> 
>> Sunny Regards,
>> Kirpal Khalsa
>> NABCEP Certified PV Installation Professional
>> Renewable Energy Systems
>> www.oregonsolarworks.com
>> 541-218-0201 m
>> 541-592-3958 o
>> 
>> 
>> On Thu, Nov 14, 2013 at 7:46 AM, frenergy <frene...@psln.com> wrote:
>>> William, Bill....from another Bill,
>>>  
>>>         Two things:  For the rest of us (maybe it's just me?!) that's still 
>>> trying to figure out how (or why) to stuff a MC4 connector into conduit and 
>>> my hesitation in using SS wire ties for fear of the sharp edges cutting or 
>>> chaffing into cables, I'm open for advice. Any wire I use on the roof is 
>>> rated for that type of service and I have some off-grid systems that have 
>>> been in the sun for some 25 years where the wire still looks nearly new 
>>> even when flexing it to look for checking/cracks.  It seems the 
>>> wire/insulation can take it, thus it seems like the key to "wire management 
>>> is to keep the wire from moving and off the roof, secured to the racking, 
>>> thus not compromising the insulation. 
>>>  
>>>         I know many on this list are way past this point in their 
>>> installation skills.  However my living in a county in the bush of just 20K 
>>> folks, I haven't had the opportunity to install 100's of systems....yet.  
>>> Again, I express my humble appreciation of experienced wrenches to help 
>>> those of us working to install the tightest systems possible despite living 
>>> in the boonies. 
>>>  
>>>         Details on where to source appropriate SS wire ties (rounded 
>>> edges?, plastic coated?) would be appreciated.  My goto place for such 
>>> things (Grainger) has "regular" SS wire ties that range from $1.50 to $3 
>>> each, but none that I can see that address the sharp edge issue...or is 
>>> that an issue?  Have people been using regular SS wire ties in the field 
>>> for 10-20 years, behind a roof mounted array without any issues related to 
>>> the wire ties?
>>> Thanks for your help and patience,
>>>  
>>> Bill
>>>  
>>> Feather River Solar Electric
>>> 4291 Nelson St.
>>> Taylorsville, CA  95983
>>> 530.284.7849 / 6544 fax
>>> "solar powered since 1982"
>>>  
>>> ----- Original Message -----
>>> From: "Bill Loesch" <solar1onl...@charter.net>
>>> To: "RE-wrenches" <re-wrenches@lists.re-wrenches.org>
>>> Sent: Thursday, November 14, 2013 1:34 AM
>>> Subject: Re: [RE-wrenches] PV Wiring methods
>>> 
>>> > 
>>> > Hi William (and any other person who wishes to describe themselves as 
>>> > professional (designer, installer, etc.)),
>>> > 
>>> > Please accept this note as confirmation that your evangelism on wire 
>>> > management has not fallen on entirely deaf ears.
>>> > 
>>> > Additionally, I'm curious how the practice of requiring a ten year 
>>> > equipment warranty squares with the acceptance of plastic wire ties.
>>> > 
>>> > Sincere thanks from one convert,
>>> > 
>>> > Bill Loesch
>>> > Solar 1 - Saint Louis Solar
>>> > 
>>> > 
>>> > 
>>> > On Wed, Nov 13, 2013 at 3:41 PM, William Miller wrote:
>>> > 
>>> >> Bill:
>>> >>
>>> >>
>>> >> I respectfully disagree with your logic:  Define "perfectly 
>>> >> installed."  If
>>> >> your connections are tight and permanent and the conductors are 
>>> >> protected
>>> >> from damage, you have a great chance of a reliable, safe lifetime of
>>> >> service.  How can you guarantee that your leads will stay protected 
>>> >> after
>>> >> the ties fail?  Studies show that even UV resistant wire ties will 
>>> >> fail well
>>> >> before the life expectancy of the system has expired.  When the ties 
>>> >> fail,
>>> >> your PV leads are hanging on the roof.  Even before the ties fail, 
>>> >> rodents
>>> >> can chew on them.  Conduit was invented for a reason and we should be 
>>> >> using
>>> >> it.
>>> >>
>>> >>
>>> >> I agree that arc-fault breakers will improve the situation, but I 
>>> >> don't
>>> >> think any form of OCPD is a substitute for good wiring practices.  I 
>>> >> think
>>> >> wire protection is just as important on PV circuits as it is on any 
>>> >> other
>>> >> high voltage circuit.  Try getting away with wiring a rooftop air
>>> >> conditioning unit by tying the conductors to some metal framework with
>>> >> plastic ties and see how long it takes to get red-tagged by your local
>>> >> inspector.
>>> >>
>>> >>
>>> >> I suspect we've gotten to where we are on lax wire protection 
>>> >> standards for
>>> >> two reasons:
>>> >>
>>> >> 1.    In the early days, PV was low voltage, 12 to 24 volts, and was 
>>> >> treated
>>> >> as such, even though current capabilities exceeded that of 
>>> >> conventional low
>>> >> voltage thermostat, door-bell and telephone wiring.
>>> >>
>>> >> 2.    It is my understanding that PV wiring standards in Europe are 
>>> >> not
>>> >> stringent, and European demand drove the PV market for many years. 
>>> >> Products
>>> >> were built to satisfy the European market and US standards had to work 
>>> >> with
>>> >> the equipment available.
>>> >>
>>> >>
>>> >> Some would say: "if it is under the array, it is protected."  We have 
>>> >> seen
>>> >> PV wire getting damaged under arrays and it is possible to get damaged 
>>> >> under
>>> >> BPIV components as well.  I believe that protecting PV wire is more
>>> >> important than protecting conventional AC circuit wiring because PV 
>>> >> circuits
>>> >> are more prone to create and sustain arcing.
>>> >>
>>> >>
>>> >> Some say that protecting PV wire in conduits will add too much expense 
>>> >> to PV
>>> >> installations.  Consider the cost of fires and, inevitably, injuries 
>>> >> and
>>> >> deaths.  One news story about an obscure, rarely used product is 
>>> >> already
>>> >> causing many of us headaches.  Statistically, it is inevitable that 
>>> >> more
>>> >> accidents will happen. I don't want that on my conscience.
>>> >>
>>> >>
>>> >> I would suggest that we need to expand the discussion beyond fire 
>>> >> hazards.
>>> >> I also worry about electrocution hazards in high voltage PV circuits. 
>>> >> Good
>>> >> wire protection is essential in preventing contact with high voltages.
>>> >>
>>> >>
>>> >> Unprotected PV wiring is an irresponsible practice.  I am fighting an 
>>> >> uphill
>>> >> battle to develops methods to protect PV wiring because the industry 
>>> >> is not
>>> >> helping at all.  The trend has been to make it harder to protect 
>>> >> wiring.
>>> >> This trend will result in accidents.  I think we should do better.
>>> >>
>>> >>
>>> >> Sincerely,
>>> >>
>>> >>
>>> >> William Miller
>>> >>
>>> >>
>>> >>
>>> >> From: re-wrenches-boun...@lists.re-wrenches.org
>>> >> [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill 
>>> >> Brooks
>>> >> Sent: Monday, November 11, 2013 3:38 PM
>>> >> To: 'RE-wrenches'
>>> >> Subject: Re: [RE-wrenches] RE-wrenches Digest, Vol 6, Issue 423
>>> >>
>>> >>
>>> >> William and David,
>>> >>
>>> >>
>>> >> This particular problem goes away with arc fault detection. The longer 
>>> >> we
>>> >> wait to introduce arc fault detection into our systems, the more we 
>>> >> will
>>> >> have opportunities for news reports such as the one William brings 
>>> >> forward.
>>> >> Wire ties are not the problem. Could a wire tie cause a problem-sure, 
>>> >> just
>>> >> like anything improperly installed.
>>> >>
>>> >>
>>> >> At the end of the day, you can a have a perfectly installed system, 
>>> >> but if
>>> >> it does not have arc fault detection and high resolution ground fault
>>> >> detection, it can still catch on fire. You have no control over 
>>> >> product
>>> >> failures other than buying from large companies that can actually 
>>> >> insure
>>> >> their products in a failure.
>>> >>
>>> >>
>>> >> Fires are not that common, but it didn't tak
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