My take on 250.110, is that you could run separate EGCs from either end to bond the metal J boxes, and not have the EGC run the entire length through the PVC. Option 2: attach a Bobcat to one end of the PVC and rip it out of the ground, then use the freshly made trench to reinstall what the inspectors want to see (larger conduit with 2 conductors). Ugh....

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 11/20/2013 10:44 AM, August Goers wrote:
National Electrical Code 2008 Edition

Hi Allan,

Per NEC 250.110 all equipment fastened in place with exposed non-current carrying metal parts likely to become energized needs equipment grounding. There are some conditions and exceptions listed in the code so you might want to check through that section and apply it to your situation. If you had used metallic conduit such as EMT then the raceway itself would count for equipment ground. However, since it sounds like you have non-metallic conduit you do indeed need a equipment ground wire sized per table 250.122. My general rule of thumb is that all metal boxes and raceways need equipment ground, period. We run equipment ground conductors even in EMT because there is a chance that fittings will loosen over time.

Anyway, that's my take.

Best,

August

*From:*re-wrenches-boun...@lists.re-wrenches.org <mailto:re-wrenches-boun...@lists.re-wrenches.org> [mailto:re-wrenches-boun...@lists.re-wrenches.org <mailto:re-wrenches-boun...@lists.re-wrenches.org>] *On Behalf Of *Allan Sindelar
*Sent:* Tuesday, November 19, 2013 3:34 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] A related question - Individual AC conductors through separate conduits

Wrenches,
I need similar advice, please, especially a Code section citation.

In 2005 we installed an Outback system for a new home in town that was designed and installed to be a grid-backup solar home. It was, in essence, a stand-alone system to run most of the home with the utility serving the backup generator's role, both to provide backup charging when needed and to run a few specific loads. The home was built with two breaker panels side by side, with the PV system wired between them. The meter pedestal was 150' away at the edge of the street. The array was small at 1.32 kW.

Around 2007 the interconnection terms were quite good and we converted this system into a grid-intertied system. Doing this involved replacing the early Outback FX2024 with a GVFX3524. We also had to run an additional #4 conductor from the system (inverter AC interactive output) to the meter pedestal in order to carry interactive sell-back energy to a REC meter, which had to be located next to the revenue meter. We ran this single conductor in 1" PVC conduit with no other conductor. Given that all AC neutrals were properly bonded, that the conduit was non-conductive, and that all metal parts were properly bonded, we didn't run an EGC with this single THWN. We were permitted and and passed inspection.

Now we are adding an additional 1.3 kW of PV to the system, which requires full permit process, of course. And in the ensuing years the home has been annexed into the city, with its reputation for toughness in regards to Code compliance. Our design team tells me that we must pull that #4 out and repull it with an EGC, simply because every current-carrying conductor must have a grounding conductor as well.

My question: What Code section applies here? Is an EGC always required in conduit carrying a single current-carrying conductor?

We're trying to have our ducks in a row before contacting the inspector, and have never dealt with this particular situation before.
Thank you,
Allan

*Allan Sindelar*
al...@positiveenergysolar.com <mailto:al...@positiveenergysolar.com>
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder, *Positive Energy, Inc.*

A Certified B Corporation^TM
3209 Richards Lane
Santa Fe, New Mexico 87507
*505 424-1112 office 780-2738 cell*
www.positiveenergysolar.com <http://www.positiveenergysolar.com/>

On 11/19/2013 11:22 AM, Dave Click wrote:

    *300.3(B) Conductors of the Same Circuit.* All conductors of the
    same circuit and, where used, the grounded conductor and all
    equipment grounding conductors and bonding conductors shall be
    contained within the same raceway, auxiliary gutter, cable tray,
    cablebus assembly, trench, cable, or cord, unless otherwise
    permitted in accordance with 300.3(B)(1) through (B)(4) [which
    don't help here].

    On 2013/11/19, 12:38, August Goers wrote:

        Hi All --

        On a related note, I've become good friends with some of the
        inspectors in San Francisco and they called me yesterday with
        a question. Is it okay to run _individual_ DC conductors
        through EMT for wire management purposes? We have always run
        paired positive and negative conductors in conduit so the
        question had never occurred to me. Obviously, you have to bond
        both ends of the conduit if it is over 250 v. I know that AC
        would have induction issues with running individual conductors
        but I'm not sure with DC.

        Thanks,

        August

        August Goers

        Principal

        Luminalt Energy Corporation

        o: 415.641.4000

        m: 415.559.1525

        www.luminalt.com <http://www.luminalt.com>

        *From:*re-wrenches-boun...@lists.re-wrenches.org
        <mailto:re-wrenches-boun...@lists.re-wrenches.org>
        [mailto:re-wrenches-boun...@lists.re-wrenches.org
        <mailto:re-wrenches-boun...@lists.re-wrenches.org>] *On Behalf
        Of *William Miller
        *Sent:* Monday, November 18, 2013 11:33 PM
        *To:* 'RE-wrenches'
        *Subject:* Re: [RE-wrenches] PV Wiring methods

        Bill:

        There is no need to stuff MC4 cables into standard conduit.
        You can either slot the pipe using our easy method or install
        bulkhead type connectors.  The connectors are readily
        available.  I get them from PV Cables in Northern California..

        Wire routing problems and some solutions can be found on our
        web-site:

        http://millersolar.com/MillerSolar/practices/PV_wiring/_PV_Wiring2.html

        Since the industry won't provide wire management solutions, we
        are making our own.  Questions:  Just write or call.

        William Miller

        *From:*re-wrenches-boun...@lists.re-wrenches.org
        <mailto:re-wrenches-boun...@lists.re-wrenches.org>
        [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf
        Of *frenergy
        *Sent:* Thursday, November 14, 2013 7:46 AM
        *To:* RE-wrenches
        *Subject:* Re: [RE-wrenches] PV Wiring methods

        William, Bill....from another Bill,

                Two things:  For the rest of us (maybe it's just me?!)
        that's still trying to figure out how (or why) to stuff a MC4
        connector into conduit and my hesitation in using SS wire ties
        for fear of the sharp edges cutting or chaffing into cables,
        I'm open for advice. Any wire I use on the roof is rated for
        that type of service and I have some off-grid systems that
        have been in the sun for some 25 years where the wire still
        looks nearly new even when flexing it to look for
        checking/cracks.  It seems the wire/insulation can take it,
        thus it seems like the key to "wire management is to keep the
        wire from moving and off the roof, secured to the racking,
        thus not compromising the insulation.




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