> "tomnevue" <[EMAIL PROTECTED]> wrote:
> Thanks for all the input. I have some information now 
> and I hope I'll have the rest tomorrow.

Great... "you've got questions..? We've got answers..."  Where have 
I heard that before?  

[major text edit (for sanity)]
> Repeater was at 155Mhz with a 700Khz split. I confirmed that the 
> repeater was fully operational before doing any Ham conversion. 

excellente'

> I did this by operating into a dummy load and using 2 HT's that 
> were part of this system. 

Well... not the test I had in mind but what the heck.  Onward... 

> The only thing done to the repeater for Ham conversion was 
> retuning, moving the configuration jumpers needed and 
> modifying the Squelch Gate card per Skipps article. All internal 
> cabling is exactly as supplied by Motorola. 

He's a trouble maker... I know him well. 

> The Sinclair Q202 (4 can) duplexer was aligned in a laboratory by 
> someone who has experience doing this; notch slightly better than 
> 90dB. This exciter has the added backplane filter plug assembly.

Per my previous post... I'd park the duplexer and service only the 
repeater until you find the problems.  You also mention going from 
an original 700KHz repeater offset to an Amateur (2 meter band) 600KHz 
offset.  Are you using the same duplexer? 

> The base unit was at approximately 155Mhz also. I moved jumpers as 
> needed to look like the repeater. I got another SG card and made the 
> same modification. 

You should keep one Squelch Gate Module Stock until you get one 
repeater station working as normal. Just keeps your sanity to have a 
known original/standard for benchmark testing. 

> The Rec / Trans cables are the same cables supplied by Motorola 
> with TR switch removed and bulkhead connectors added. So, the Base 
> looks just like the original repeater.

No it is not..!  There are a number of different tr relay cables used 
and they don't full duplex well without some bit of caution. Is your 
rx cable a small white only cable direct to the output jack and is  
that jack cable connection sealed 100% with a rear mounted SO-239 
jack "coax hood"?  

The PA output cable should be Brown RG-393/400U or similar type 
teflon coaxial cable. Unless you have the luxury of some semi small 
rigid coax (hard line) you can use.   If you're using the white relay 
coax in the repeater tx line... part of your problem is leakage to 
& from the small white coax. 

> The jumper cables from the repeater cabinet to the Duplexer is 
> Milspec RG400 and no adapters are used.

Ahhh....!  TAKE THE LMR-400 COAX AND THROW IT AWAY! Replace it 
with some RG-214 (mil spec type). 

One item to note... If you were testing all this with just the 
repeater first (no duplexer per my post). You would not have to 
worry about the LMR-400 hosing up the works until you later 
confirmed the repeater is working normally. 

Once again... TAKE THE LMR-400 COAX AND THROW IT IN THE TRASH! 

> I pre-adjusted the coils the amount estimated by the graphs 

excellente'

> I built a test meter and followed the step by step instructions 
> to tune the RF circuits. 

I really don't what to mess up a good thing... but the metering 
point values displayed by the original 50uA meter movement (test 
box) will actually be slightly different from the same test point 
when using a Multi Meter.  Just something to know... 

> I netted the crystal. 

Smell like fish?   just kidding... 

> I did not make any adjustment to the modulation at this point. 

If the repeater has the original ctcss "pl" module/card in place 
you need only confirm the transmit ctcss level is about 700KHz and 
you can consider the tx channel element IDC value is pretty close 
to where it should be for normal voice operation. 

> The starting points for tuning both the receiver and 
> transmitter were very close to the final settings.

Should be... although some of the metering point dips and peaks 
are really, really small in value. You have to be watching the test 
point meter locations with a quality meter and a bright light to 
make sure you reach the right coil positions/locations. 


> When the transmitter power is turned up above 4 watts into either
> a separate antenna or the duplexer or combinations of duplexer 
> separate antennas the receiver is badly desensed, 

You should have the pa output parked into a termination (load) for 
most all this early testing. 

> the repeater randomly hangs and sometimes makes a loud growl 
> sound when dropped. 

"doesn't know the words"    

> I tested the 2 units with a 3rd unmodified SG card and had 
> the same problem.

Helps isolate the mod as being a source of the problem(s). 

> Have I missed anything??

Yeah... a bit.  Trash the LMR-400 Cable.  Per my first post... take 
the repeater pa output direct from the pa to your termination/load 
for testing.   also get rid of (replace) the hacked and soldered 
tr/relay coax cables. Make 100% sure your cabinet side mounted 
SO-239 jacks have the proper rear mounted hoods (shields). ... that 
is if you end up even using the original internal cable paths. 
Sometimes it's worth doing something different. ... and make sure 
the cabinet internal (and external for that matter) coax cable paths 
have as much separation as possible'. 

Buy some RG-214 mil spec version coax cable for the duplexer cables 
and a bottle of Petite Sirah to help with the operator lubrication. 

... and club the person who gave/sold you the LMR-400. 

cheers, 
s. 

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