Eric, The original thread started 08/11... and (forgive me for the bandwidth usage) I captured most of it here. I did take the liberty to edit out some of the stuff I felt was "unimportant" or "non-productive".
At one point in the build, I *thought* I had this problem resolved... but apparently what was happening was the PL was bleeding through from the receive to the transmitter. That is why I was able to "talk it off". After looking at the station operation with a service monitor, I am certain that it is NOT encoding PL for transmit. I have no PL at Pin 2 of the Master Decoder, which is what feeds the PL tone to the exciter/modulator. For everyone: At one point, Eric referred me to an eBay auction, listing among other things a Master Decoder card of the same part number as the ones I have. Those cards were in an MSY chassis... which makes me wonder if there is a fundamental difference on the MSY-version versus the MICOR-version of this card. My examination of the card leads me to believe this is the case, I just need to verify this. Eric, the part number stamped on the backplane is: TRN6421A, and the number on the Master Decoder card is: TLN5803A Thanks everyone! Mark - N9WYS / WQIV271 -----Copied Thread----- From: Repeater-Builder@yahoogroups.com On Behalf Of n9wys Sent: Monday, August 11, 2008 11:26 AM More information about this project. I have the station working - receiving, decoding proper PL tone, repeating, transmitting audio, etc. The only thing it is NOT doing is encoding tone for transmit. (A reminder - this is a Community Repeater MICOR chassis, NOT the standard repeater chassis.) Anyway - from what I can tell, the Master Control module is NOT sending tone out to the modulator. The problem I have is this: the manual supplement I have shows a different Master Control module that what I have. My modules are not IC-based, the ones on the manual are. Therefore, I believe the schematic and operation for the module I have is completely different than that in the manual. Does anyone have an earlier issue of the Community Repeater manual - 68P81025E55 (probably revision A, since mine is a "B")? *ALL* I think I need are the pages pertaining to the Master Control Module - part #TLN5803A. (Other part numbers may be: TLN8780A or TLN1684A - these are numbers stamped on the flange of the card - the first number above was printed right on the circuit board.) The module referenced in my manual is TRN6165A. For those with a manual - I am seeing tone at Pin 7 ("Tone PL Out") but not at Pin 2 ("Tone or Binary PL to Modulator") on the Master Control module. I tried merely jumpering Pin 7 to Pin 2 - doesn't work. Because the schematic and board layout is completely different, I have no reference to be able to chase signal through the circuit. I'm also wondering if a required jumper is missing or a jumper is improperly installed on my Master Control card. Thanks! Mark - N9WYS From: Repeater-Builder@yahoogroups.com On Behalf Of Eric Lemmon Sent: Tuesday, August 12, 2008 9:18 PM Mark, What is the number stamped in black ink directly on the PCB of the master control module? I know you recently received the community repeater manual, and that manual doesn't contain the information on that module? Odd... 73, Eric Lemmon WB6FLY Eric, The Master Control module I have is: TLN5803A The module referenced in my manual is: TRN6165A. The manual's module is definitely a newer design - it is IC-based (two chips on the board). My modules are "pre-IC" -- no chips at all. I've also seen cover designs for (what I believe is) an earlier version of the Comm. Rptr. manual supplement, so there is at least one version prior to the one I have... Mark - N9WYS From: Repeater-Builder@yahoogroups.com On Behalf Of Mark Sent: Sunday, August 17, 2008 12:59 PM Before the last hiatus, I was attempting to find a schematic for a MICOR Master Control module, part # TLN5803A. I still am in need of it. Does anybody have a first edition MICOR Community Repeater manual supplement that may have this schematic in it? My manual is a later issue, and doesn't not contain what I need. I would be greatly appreciative if someone could locate this and scan it for me! This module schematic may also be in a MOTRAC manual, if that helps anyone in locating this module for me. (I have found the module installed in a MOTRAC repeater.) Thanks! Mark - N9WYS From: n9wys [mailto:[EMAIL PROTECTED] Sent: Tuesday, August 19, 2008 3:48 PM Everyone, today I tried contacting Motorola parts for a manual and/or schematic for the Master Decoder module I have, Part #TLN5803A. Needless to say, navigating Motorola's call-handling system was a real trip. First I ended up with someone in "Cell Phones", then someone in "Recreational Radio". I finally ended up with Don in "Commercial Radio"... Don put life and limb at risk by venturing into the old archives. Unfortunately they no longer have any manuals available which refer to this module. :-( He WAS able to give me the manual numbers for the MICOR manuals, but I already have them all. When I asked about the MSY-series station manuals, he said those have been NLA since 1976 or so... So I'm here again to plead with those who have old libraries of Motorola manuals -- PLEASE check your stash to see if you may have anything for the MSY-series community repeater. (Possible model number C74MSY-3101BY or similar - the "BY" is the key here, I think.) I have seen a older MSY-series station on eBay with this card in the chassis, so hopefully someone out there has the manual for it. I *REALLY* need this schematic to get my repeater going... Thanks, Mark - N9WYS / WQIV271 -----Original Message----- From: Repeater-Builder@yahoogroups.com On Behalf Of Eric Lemmon Sent: Saturday, September 20, 2008 11:48 PM To: Repeater-Builder@yahoogroups.com Subject: RE: [Repeater-Builder] Update on the MICOR Community Repeater project Mark, I could not find the previous messages on your thread, so please restate the module numbers of the Master Decoder and Unified Chassis Backplane that you now have. Do all of the backplanes have the same number stamped in black ink on them? The number I am referring to is the number stamped along one edge of the PC board itself, not on sheet metal parts. 73, Eric Lemmon WB6FLY From: Repeater-Builder@yahoogroups.com On Behalf Of n9wys Sent: Saturday, September 20, 2008 7:33 PM Well, I got this thing all reassembled and tuned up on the new frequency pair. a fellow ham (who used to work for the local Motorola shop) came over with his service monitor and we tuned and tested the system. It is still not passing PL to the transmitter. Some PL bleeds through from the receive, but I know that is not correct - nor is it of sufficient level. (I only get about 90 Hz of deviation with this PL.) We took a CLOSE look at the Master Decoder card itself and it appears to be configured VERY differently than the later version depicted in my manual. For example, the later version card (based on two ICs) has no connection on Pin 24 to the backplane. My card (an earlier version with discrete components) appears to have some sort of signal (audio) on Pin 24. So I need desperately to find either the manual pages pertaining to my older Master Decoder card, or I need a newer version card. If ANYONE has either of these, I'd be much obliged of you would contact me. The issue HAS to be the Master Decoder card - it is not passing any PL to the exciter. The problem is, I have about 8 of the same vintage Master Decoder card, so changing them out is not resolving the issue. For the time being, I am going to put the machine on the air as-is. it works just fine, other than it will have to be CSQ receive for all users. I'll decide later on whether I will put in a tone panel, or continue to operate it as it is now. Mark - N9WYS / WQIV271