[amsat-bb] Re: inquiry about homebrew az-el systems

2013-03-08 Thread Gus

Phil,

I'm glad you find the idea of interest, because I'm sure you could 
greatly contribute towards the idea.


Please note that we haven't simply been thinking of designing a better 
5400/5500.  We've also been thinking about a design  that could be used 
in the field and after a disaster/in an emergency. And a design that 
could be replicated in countries around the globe.  Hence 12v automotive 
motors and bicycle sprockets were all part of the brainstormed recipe!


Your 9dof IMU idea is sexy!  Just think -- with TWO of them, you could 
compensate for the motion of the station, when operating from, say, a 
boat or a vehicle under way.  (Nobody say GPS please!)  One RTC chip, 
a USB interface to the laptop or bluetooth interface to the Android 
tablet...  But it sounds less and less like you will be able to source 
much of it in the third world.  Which is where I happen to live.


Still, it sure sounds interesting!  What do you think it would cost to 
put one together?


On 03/08/2013 02:35 AM, Phil Karn wrote:

Just noticed this thread and caught up.

While rotor controllers are indeed a dime a dozen, I think we could do 
a lot better than any of them.


Your typical Yaesu/Kenpro rotor uses a 24V AC 2-phase induction motor. 
The control box applies 50/60 Hz AC directly to one winding and to the 
other through a capacitor. The capacitor creates a phase shift in the 
current through the second winding, creating a rotating magnetic field 
within the motor that drags the rotor in one direction or the other. 
You reverse the motor by applying AC directly to one winding or the 
other.


Although this design is extremely common, it has several highly 
non-ideal features. First, the current through the second winding 
isn't actually in phase quadrature (90 degrees) with the first. It's 
somewhat less due to the series resistances of the winding and capacitor.


Second, the current amplitudes in the two windings are not the same, 
and for the same reason -- series resistances. This means less torque 
and more motor heating than could otherwise be produced for the same 
input voltage.


Third, the motor has only one synchronous speed: 50 or 60 Hz. Stalled 
rotor torque is rather low, especially for a non-ideal supply.


What you *really* want is a variable frequency, variable voltage 
(VFVV) inverter producing two phases in exact quadrature (same 
amplitude, 90 degrees with respect to each other). You can smoothly 
vary the speed from a dead stop to faster than 60 Hz and with more 
torque at every speed, making it easy to track a continuously moving 
satellite with a narrow antenna. And you don't wear out the brakes and 
constantly flex the masts and booms until the clamps all work loose.


You can even use the motors as brakes by sending a small amount of DC 
current through them. It doesn't take much, as this essentially 
creates a DC generator with a shorted output, and that torque is 
amplified by the gear train.


The necessary waveforms could be generated with the PWM channels in an 
Arduino or similar microcontroller and amplified with the power MOSFET 
H-bridges common in robotics.


I do see several rotors using DC motors, plus several people 
suggesting them here. While they're somewhat easier to vary in speed 
(you just vary the average DC voltage with a PWM drive) you have to 
remember these motors contain brushes rubbing on commutators, and that 
makes them far less reliable than AC induction motors, which are 
famously simple, rugged and reliable. There's a reason AC motors are 
universal in the modern generation of hybrid and battery electric 
vehicles even though most hobby conversions still use DC motors.


As for position feedback, what about one of the cheap, modern IMU 
devices, like the Pololu MinIMU-9. I've been playing with this 
particular board, which contains a 3-axis accelerometer, magnetometer 
and rotational gyro. Just mount one on the antenna boom and directly 
measure the antenna position. The accelerometer will give elevation 
without any calibration at all. The magnetometer can read azimuth with 
a lookup table for your local magnetic declination, and any local 
magnetic distortions could be removed with a one-time calibration. And 
the gyro will quickly tell you if the antenna is out of balance or has 
stalled.



--Phil









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--
73, de Gus 8P6SM
Barbados, the easternmost isle.

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[amsat-bb] Re: We-Wish decay

2013-03-08 Thread Nico Janssen


As solar activity will likely increase slightly in the coming days,
the decay of We-Wish may already occur on Sunday, March 10 (UTC).

73,
Nico PA0DLO


On 2013-03-05 20:58, Nico Janssen wrote:

All,

Cubesat We-Wish (38856, 1998-067CS) will soon burn up in the atmosphere.
Probably the decay will occur on March 13. Of course this depends on how
solar activity develops.

73,
Nico PA0DLO

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[amsat-bb] Re: inquiry about homebrew az-el systems

2013-03-08 Thread Phil Karn

On 03/08/2013 12:08 AM, Gus wrote:


Still, it sure sounds interesting!  What do you think it would cost to
put one together?


Dunno. I'd have to build one. It would run from a DC supply, because the 
inverter would convert that to AC at the necessary voltage and 
frequency. Because the rotor motors take a nominal 24V AC the DC supply 
would have to be higher. A 24V RMS sine wave has a peak-to-peak 
amplitude of about 68V, so that's the DC rail voltage needed if the 
rotors have to be driven in a single-ended fashion. This is the case for 
the rotors I've seen as they usually have three wires, one being a 
common to both windings. If each winding had separate wires, you could 
drive each one with an H-bridge and use a 34V DC supply. Either way, a 
DC-DC converter could still be used to power the system from 12V or 
whatever.


Its major advantage is in continuously tracking at a low and variable 
speed without constant starting and stopping. But this design could 
easily go faster than the nominal 50 or 60 Hz speed if the DC rail 
voltage is increased proportionately. (The voltage and frequency in a 
VVVF AC motor drive are varied together to push constant current through 
the inductive reactance of the motor windings and provide uniform torque 
at all speeds.) But I wouldn't say *how* fast until I built and tested it.


Also dunno why you would need two IMUs. A single one on the antenna 
itself would tell you which way down is and which way north was. 
Platform acceleration (not mere motion) might be a problem but I'd have 
to think about how to compensate for it. Other than that, the only thing 
I'm concerned about is RFI from the transmitter getting into the sensor. 
You could simply not read it when transmitting.


I've also been thinking of using one of these IMU sensors for automating 
the setup of my Meade LX-200 telescope -- which I also want to use for 
satellite tracking. Not having to center that damn bubble level and find 
north would be nice. The IMU would probably be good enough to bring a 
pair of bright alignment stars into view so I can fine-tune the 
orientation. (I haven't checked but I wouldn't be surprised if scopes 
are already available that do all this. But I want to see if I can use 
my existing scope.)


A GPS will still be almost mandatory for both satellite antennas and 
telescopes for accurate time and location. This is needed not only for 
the pointing calculations but also to look up magnetic declination and 
inclination to interpret the magnetometer data. Then the magnetometer 
and accelerometer together give you a 3-axis orientation in space 
without calibration, assuming you don't have anything nearby to distort 
the earth's magnetic field.


--Phil, KA9Q



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[amsat-bb] Re: inquiry about homebrew az-el systems

2013-03-08 Thread Gus

On 03/08/2013 01:46 PM, Phil Karn wrote:

On 03/08/2013 12:08 AM, Gus wrote:


Still, it sure sounds interesting!  What do you think it would cost to
put one together?


Dunno. I'd have to build one.


Willing to have a go at it?  I'd contribute towards parts for a prototype...


Also dunno why you would need two IMUs.


Because I foolishly thought to compare data from the antenna and the 
base, to get pointing angles.  Only after posting did I realize that one 
IMU would give antenna position data in the earth frame of reference 
(not the vehicle frame of reference).


Platform acceleration (not mere motion) might be a problem but I'd 
have to think about how to compensate for it.


Are you familiar with the UAV Dev Board?  They do all manner of clever 
tricks and don't even have a magnetometer!


Other than that, the only thing I'm concerned about is RFI from the 
transmitter getting into the sensor. You could simply not read it when 
transmitting.


Won't the IMU work in a Faraday cage?  Yes, but power has to get in and 
sensor data has to get out, so RF will still be a problem.  What about 
auto-sensing the RF and delaying the output from the IMU or telling the 
CPU not to read them?  Could be a problem for big-mouthed rag-chewers 
like myself.  Also, in a Field Day type environment with several nearby 
transmitters operating, your tracker could be offline for an entire 
pass.  Of course!  Fibre optic control cable!  Obvious, isn't it?  :-)


A GPS will still be almost mandatory for both satellite antennas and 
telescopes for accurate time and location. This is needed not only for 
the pointing calculations but also to look up magnetic declination and 
inclination to interpret the magnetometer data. Then the magnetometer 
and accelerometer together give you a 3-axis orientation in space 
without calibration, assuming you don't have anything nearby to 
distort the earth's magnetic field.




I've got a couple uBlox 5's around here somewhere...


--
73, de Gus 8P6SM
Barbados, the easternmost isle.

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[amsat-bb] Re: inquiry about homebrew az-el systems

2013-03-08 Thread PA3GUO
Just think -- with TWO of them, you could compensate for the motion of the 
station, when operating from, say, a 
boat or a vehicle under way.  (Nobody say GPS please!) 

Hi Gus, you asked for it :-)
http://www.g6lvb.com/ao40mobile.htm
So also here Howard sets the standard, nobody beats him - respect!

Btw: here is my 18 year old project, it still works fine after so many years:
http://pa3guo.com/zb_rtr_ctrl.html

Things I learned and included in my software:
- thresholds are needed to avoid the system oscillating around a target position
- corrections need to be made due to overshoot (after a stop command the rotor 
takes time to actually stop

--
Henk, PA3GUO
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[amsat-bb] Re: We-Wish decay

2013-03-08 Thread Masahiro Arai

Here is the altitude plot of WE WISH and other four CubeSats which
were deployed from ISS at 4th Oct 2012.
http://www.ne.jp/asahi/m-arai/gkz/5CubeSats_Altitude.png

Only WE WISH is moving fast toward earth. Its trace is very similar
to ARISSat-1.
Time line of ARISSat-1 aligns to the five CubeSats deployment date.


73

Masa  JN1GKZ  Tokyo Japan




As solar activity will likely increase slightly in the coming days,
the decay of We-Wish may already occur on Sunday, March 10 (UTC).

73,
Nico PA0DLO

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