Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-07 Thread Dale Leavens
Pegboard can work and I have often used it but it isn't too durable. What I 
liked about my notched stick is that I was able to just slide the work 
sideways feeling along the stick with the spinning bit, when it slipped into 
a notch I just settled it into place then cranked the bit through the work. 
Very quick and essentially no wear on the jig so far. No need to fiddle to 
get the bit into the center of the hole in the pegboard and all that.


Dale Leavens, Cochrane Ontario Canada
[EMAIL PROTECTED]
Skype DaleLeavens
Come and meet Aurora, Nakita and Nanook at our polar bear habitat.


- Original Message - 
From: "Dan Rossi" <[EMAIL PROTECTED]>
To: 
Sent: Sunday, January 07, 2007 12:12 PM
Subject: Re: [BlindHandyMan] Drilling Shelf Pin Holes


> When I built the big shelf unit in my closet last year, I wanted to
> floating shelves in there.  I cheated a bit for the pin holes.  I had a
> piece of peg board laying around.  I snapped a length off of it and vwa
> la, a template with holes every inch.  I just laid it on the verticals
> lining up two edges of the peg board with two edges of the shelf unit,
> marked the holes, and drilled them out.  It worked quite well.
>
> -- 
> Blue skies.
> Dan Rossi
> Carnegie Mellon University.
> E-Mail: [EMAIL PROTECTED]
> Tel: (412) 268-9081
>
>
> To listen to the show archives go to link
> http://acbradio.org/handyman.html
> or
> ftp://ftp.acbradio.org/acbradio-archives/handyman/
>
> The Pod Cast address for the Blind Handy Man Show is.
> http://www.acbradio.org/news/xml/podcast.php?pgm=saturday
>
> The Pod Cast address for the Cooking In The Dark Show is.
> http://www.gcast.com/u/cookingindark/main.xml
>
> Visit The Blind Handy Man Files Page To Review Contributions From Various 
> List Members At The Following address:
> http://www.jaws-users.com/handyman/
>
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> list just send a blank message to:
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>
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> -- 
> No virus found in this incoming message.
> Checked by AVG Free Edition.
> Version: 7.1.410 / Virus Database: 268.16.7/618 - Release Date: 6/01/2007
>
> 



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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-07 Thread mardal dugal
thank you for your help . brice mijares 

brice mijares <[EMAIL PROTECTED]> wrote:  Pin holes are nothing more 
than little holes that are predrilled to carry a 
pin that you insert into the hole. You insert these pins in the vertical 
uprights of the structure carrying the shelves. Usually the pins are set in 
the front and back of the outside verticals at the same height. Now if you 
have a half inch pin, then you want to drill into the vertical only a 
quarter of an inch, thus leaving a quarter of an inch to carry the shelve. 
Another words once the pins are set into the verticals, you take the 
shelves, and lay them level on the protruding pins.
A template is nothing more than a piece of material that is used to make 
more than one more of the same at the same location. For instance, in the 
case of these shelves, you could take a piece of wood or a peice of metal 
and pre-drill holes into it. then set the templeate flush to the bottom of 
the vertical and drill your holes. You do repete this to both front and 
back of your verticals, and if done precisely, the shelves will set true. 
Hope this was understanable. 



 

 __
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Tired of spam?  Yahoo! Mail has the best spam protection around 
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[Non-text portions of this message have been removed]



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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-07 Thread Dan Rossi
When I built the big shelf unit in my closet last year, I wanted to 
floating shelves in there.  I cheated a bit for the pin holes.  I had a 
piece of peg board laying around.  I snapped a length off of it and vwa 
la, a template with holes every inch.  I just laid it on the verticals 
lining up two edges of the peg board with two edges of the shelf unit, 
marked the holes, and drilled them out.  It worked quite well.

-- 
Blue skies.
Dan Rossi
Carnegie Mellon University.
E-Mail: [EMAIL PROTECTED]
Tel:(412) 268-9081


To listen to the show archives go to link
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The Pod Cast address for the Blind Handy Man Show is.
http://www.acbradio.org/news/xml/podcast.php?pgm=saturday

The Pod Cast address for the Cooking In The Dark Show is.
http://www.gcast.com/u/cookingindark/main.xml

Visit The Blind Handy Man Files Page To Review Contributions From Various List 
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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-07 Thread brice mijares
Pin holes are nothing more than little holes that are predrilled to carry a 
pin that you insert into the hole.   You insert these pins in the vertical 
uprights of the structure carrying the shelves. Usually  the pins are set in 
the front and back of the outside verticals at the same height.  Now if you 
have a half inch pin, then you want to drill into the vertical only a 
quarter of an inch, thus leaving a quarter of an inch to carry the shelve. 
Another words once the pins are set into the verticals, you take the 
shelves, and lay them level on the protruding pins.
A template is nothing more than a piece of material that is used to make 
more than one more of the same at the same location.  For instance, in the 
case of these shelves, you  could take a  piece of wood or a peice of metal 
and pre-drill holes into it.  then set the templeate flush to the bottom  of 
the vertical and drill your holes.  You do repete this to both front and 
back of your verticals, and if done precisely, the shelves will set true. 
Hope this was understanable. 



To listen to the show archives go to link
 http://acbradio.org/handyman.html
or
ftp://ftp.acbradio.org/acbradio-archives/handyman/

The Pod Cast address for the Blind Handy Man Show is.
http://www.acbradio.org/news/xml/podcast.php?pgm=saturday

The Pod Cast address for the Cooking In The Dark Show is.
http://www.gcast.com/u/cookingindark/main.xml

Visit The Blind Handy Man Files Page To Review Contributions From Various List 
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http://www.jaws-users.com/handyman/

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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-06 Thread Dale Leavens
Hello Mardel,

Welcome to the list.

The topic is about drilling holes into which small pins, usually about a 
quarter of an inch thick and about three quarters of an inch long are pushed 
and used to hold shelves in place in a cabinet. These must be very 
accurately spaced or the shelf will not rest flat. You can move the pins 
into different holes to set the shelf at different heights.

A jig or template is a sort of device one can make or buy to use as a guide 
to repeat the same thing over and over. If it is accurately made and used it 
will insure that the holes are precisely located.

Hope this is helpful.

Dale Leavens, Cochrane Ontario Canada
[EMAIL PROTECTED]
Skype DaleLeavens
Come and meet Aurora, Nakita and Nanook at our polar bear habitat.


- Original Message - 
From: "mardal dugal" <[EMAIL PROTECTED]>
To: 
Sent: Saturday, January 06, 2007 10:02 PM
Subject: Re: [BlindHandyMan] Drilling Shelf Pin Holes


>I don't know what a pin hole or a template is so email me back about this. 
>I want to learn about tools. I'm an open minded person.
>
> brice mijares <[EMAIL PROTECTED]> wrote:  If I had to drill pin 
> holes, I'd make me a template.
>
>
>
>
> __
> Do You Yahoo!?
> Tired of spam?  Yahoo! Mail has the best spam protection around
> http://mail.yahoo.com
>
> [Non-text portions of this message have been removed]
>
>
>
> To listen to the show archives go to link
> http://acbradio.org/handyman.html
> or
> ftp://ftp.acbradio.org/acbradio-archives/handyman/
>
> The Pod Cast address for the Blind Handy Man Show is.
> http://www.acbradio.org/news/xml/podcast.php?pgm=saturday
>
> The Pod Cast address for the Cooking In The Dark Show is.
> http://www.gcast.com/u/cookingindark/main.xml
>
> Visit The Blind Handy Man Files Page To Review Contributions From Various 
> List Members At The Following address:
> http://www.jaws-users.com/handyman/
>
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> -- 
> No virus found in this incoming message.
> Checked by AVG Free Edition.
> Version: 7.1.410 / Virus Database: 268.16.6/617 - Release Date: 5/01/2007
>
> 



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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-06 Thread mardal dugal
I don't know what a pin hole or a template is so email me back about this. I 
want to learn about tools. I'm an open minded person.

brice mijares <[EMAIL PROTECTED]> wrote:  If I had to drill pin holes, 
I'd make me a template. 


 

 __
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
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[Non-text portions of this message have been removed]



To listen to the show archives go to link
 http://acbradio.org/handyman.html
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ftp://ftp.acbradio.org/acbradio-archives/handyman/

The Pod Cast address for the Blind Handy Man Show is.
http://www.acbradio.org/news/xml/podcast.php?pgm=saturday

The Pod Cast address for the Cooking In The Dark Show is.
http://www.gcast.com/u/cookingindark/main.xml

Visit The Blind Handy Man Files Page To Review Contributions From Various List 
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http://www.jaws-users.com/handyman/

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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-06 Thread brice mijares
If I had to drill pin holes, I'd make me a template.  


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Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-06 Thread Mickey Fixsen
This procedure works fine for the sighted, but is a very poor approach for 
blind woodworkers.

For accuracy and repeatability, blind woodworkers need to use either a store 
bought, or shop built jig, or use fences and stops on a drill press.  You can 
use a jig that is designed to work in conjuction with a plunge router equipped 
with a guide bushing and a 1/4" straight bit.  You can also use a jig along 
with a hand drill and a drill guide.  

Marking lines and using these as a blind person just doesn't work worth a hoot.


  - Original Message - 
  From: Ray Boyce 
  To: blindhandyman@yahoogroups.com 
  Sent: Sunday, January 07, 2007 6:47 PM
  Subject: [BlindHandyMan] Drilling Shelf Pin Holes


  Hi
  Drilling shelf pin holes is easy if you follow a few simple steps.
  Installing Adjustable Shelf Pins
  Consistency Is Key

  Adjustable shelving is a common feature of virtually any type of cabinet 
  and a simple way to increase the versatility of the project.

  Drilling the cabinet sides to accept the pins that support the shelves is 
  easier than you might think. The most important part of the process is being
  consistent. Since each shelf is supported by a pair of pins at each end, the 
  holes must be level for the installed shelf to be level. The good news is
  you can handle this task with basic equipment in a minimal amount of time.

  A 6" combination square is perfect for laying out the pin hole locations. 
  Here the blade is used to trace the vertical lines onto the cabinet side 
  piece.

  Drilling Options

  The goal of drilling is to produce holes that are accurately aligned to 
  each other front to back and equally spaced vertically. In addition, the 
  holes
  must fit the pins closely, be 90-degrees to the side and deep enough for the 
  pin to seat fully.

  While a hand-held drill can be used, it must be held exactly 90-degrees 
  to the surface and very steady to avoid increasing the diameter of the 
  holes.
  If the holes are not precise, the pins will hang and the shelf will rock or 
  tilt.

  Using a drill press is by far the easiest way to eliminate nearly all of 
  these problems. Even the most basic drill press is capable of drilling shelf
  pin holes quickly and accurately. I have drilled shelf pin holes with a 10", 
  benchtop press for years with no problems.

  The blade on my 6" combination square is 3/4"-wide, perfect for spacing the 
  rows of pin locations.

  Jigs

  Manufactured jigs that vary widely in price and capabilities are 
  available for drilling shelf pin holes. Common pegboard can be used to build 
  a drilling
  jig but has liabilities as well. If the cabinet has a recessed back panel, 
  two jigs may be necessary. In addition, pegboard is very soft and the holes
  easily enlarged during drilling, greatly reducing accuracy.

  Layout

  A very accurate layout can be drawn quickly using a simple combination 
  square and a sharp Scriber. Creating a simple grid on the cabinet sides 
  makes drilling
  an accurate set of holes easy, particularly on a drill press.

  The pins should be set in from the edges of the shelf sufficiently to 
  limit their visibility while maximizing support. Set the blade of the square 
  to
  locate the forward line of holes and draw that line on both cabinet sides, 
  top to bottom.

  fast and simple.

  Because most cabinets have a rabbet that recesses the back panel, the 
  rear line of holes must be set in from the edge of that rabbet. With the 
  square
  adjusted as needed, draw the line for the rear line of pins on both cabinet 
  sides.

  Start laying out the horizontal lines by finding the vertical center of 
  the cabinet sides and drawing a line across the width making sure to cross 
  both
  vertical layout lines.

  The vertical spacing between the rows of holes can be whatever you like 
  but I find ¾" works very well. This also is the width of the blade on most 
  6"
  combination squares. Using the blade itself to space the lines of holes 
  makes this part of the layout fast, simple and all but goof-proof.

  The holes should be slightly deeper than the length of the pin to insure a 
  flush fit.

  Align the edge of the blade to the centerline and draw a line along the 
  other side of it. Move the square down, register the blade with that line 
  and
  repeat the process until you get close to the end of the cabinet side. Go 
  back to the center and draw lines on the remaining half of that piece. Do 
  the
  same on the other cabinet side and the grids will match.

  The holes can be run as close to the ends of the cabinet sides as you 
  like but be realistic. It is unlikely that a shelf will be placed within 2 
  or 3-inches
  of either the top or bottom of the cabinet making pin holes in those areas 
  unnecessary.

  Drilling

  Note: When using a manufactured jig, follow the directions that came with 
  it.Install the appropriate-sized brad point 

Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-05 Thread John Schwery
I have used an awl, tapping it good with a hammer 
to make a nice hole into which to put the bit.

earlier, Dale Leavens, wrote:

>Rae
>
>If you can do that you either have much better touch than I do or a lot more
>sight!
>
>Accurately placing the point of a bit on the intersecting point of scribed
>lines by touch takes one heck of a lot of skill in my experience. I can't
>usually get the tip into the middle of a hole in something like a hinge
>without using a center punch to mark the hole.
>
>Dale Leavens, Cochrane Ontario Canada
><mailto:DLeavens%40puc.net>[EMAIL PROTECTED]
>Skype DaleLeavens
>Come and meet Aurora, Nakita and Nanook at our polar bear habitat.
>
>- Original Message -
>From: "Ray Boyce" <<mailto:rayb101%40dodo.com.au>[EMAIL PROTECTED]>
>To: <<mailto:blindhandyman%40yahoogroups.com>blindhandyman@yahoogroups.com>
>Sent: Sunday, January 07, 2007 7:47 PM
>Subject: [BlindHandyMan] Drilling Shelf Pin Holes
>
> > Hi
> > Drilling shelf pin holes is easy if you follow a few simple steps.
> > Installing Adjustable Shelf Pins
> > Consistency Is Key
> >
> > Adjustable shelving is a common feature of virtually any type of cabinet
> > and a simple way to increase the versatility of the project.
> >
> > Drilling the cabinet sides to accept the pins that support the shelves
> > is
> > easier than you might think. The most important part of the process is
> > being
> > consistent. Since each shelf is supported by a pair of pins at each end,
> > the
> > holes must be level for the installed shelf to be level. The good news is
> > you can handle this task with basic equipment in a minimal amount of time.
> >
> > A 6" combination square is perfect for laying out the pin hole locations.
> > Here the blade is used to trace the vertical lines onto the cabinet side
> > piece.
> >
> > Drilling Options
> >
> > The goal of drilling is to produce holes that are accurately aligned to
> > each other front to back and equally spaced vertically. In addition, the
> > holes
> > must fit the pins closely, be 90-degrees to the side and deep enough for
> > the
> > pin to seat fully.
> >
> > While a hand-held drill can be used, it must be held exactly 90-degrees
> > to the surface and very steady to avoid increasing the diameter of the
> > holes.
> > If the holes are not precise, the pins will hang and the shelf will rock
> > or
> > tilt.
> >
> > Using a drill press is by far the easiest way to eliminate nearly all of
> > these problems. Even the most basic drill press is capable of drilling
> > shelf
> > pin holes quickly and accurately. I have drilled shelf pin holes with a
> > 10",
> > benchtop press for years with no problems.
> >
> > The blade on my 6" combination square is 3/4"-wide, perfect for spacing
> > the
> > rows of pin locations.
> >
> > Jigs
> >
> > Manufactured jigs that vary widely in price and capabilities are
> > available for drilling shelf pin holes. Common pegboard can be used to
> > build
> > a drilling
> > jig but has liabilities as well. If the cabinet has a recessed back panel,
> > two jigs may be necessary. In addition, pegboard is very soft and the
> > holes
> > easily enlarged during drilling, greatly reducing accuracy.
> >
> > Layout
> >
> > A very accurate layout can be drawn quickly using a simple combination
> > square and a sharp Scriber. Creating a simple grid on the cabinet sides
> > makes drilling
> > an accurate set of holes easy, particularly on a drill press.
> >
> > The pins should be set in from the edges of the shelf sufficiently to
> > limit their visibility while maximizing support. Set the blade of the
> > square
> > to
> > locate the forward line of holes and draw that line on both cabinet sides,
> > top to bottom.
> >
> > fast and simple.
> >
> > Because most cabinets have a rabbet that recesses the back panel, the
> > rear line of holes must be set in from the edge of that rabbet. With the
> > square
> > adjusted as needed, draw the line for the rear line of pins on both
> > cabinet
> > sides.
> >
> > Start laying out the horizontal lines by finding the vertical center of
> > the cabinet sides and drawing a line across the width making sure to cross
> > both
> > vertical layout lines.
> >
> > The vertical spacing between the rows of holes can be whatever you like
> > but I find ¾" works very well. This also is

Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-05 Thread Ray Boyce
Hi Dale

You hit the nail right on the head by using a centre punch or a nail punch 
without punching this into the cross reference points is indeed impossible.
Even when I am drilling steel I make sure I have a really good centre punch 
mark in the steel.
It is so easy to have the drill run out of position.
Ray - Original Message - 
From: "Dale Leavens" <[EMAIL PROTECTED]>
To: 
Sent: Saturday, January 06, 2007 12:43 PM
Subject: Re: [BlindHandyMan] Drilling Shelf Pin Holes


> Rae
>
> If you can do that you either have much better touch than I do or a lot 
> more
> sight!
>
> Accurately placing the point of a bit on the intersecting point of scribed
> lines by touch takes one heck of a lot of skill in my experience. I can't
> usually get the tip  into the middle of a hole in something like a hinge
> without using a center punch to mark the hole.
>
> Dale Leavens, Cochrane Ontario Canada
> [EMAIL PROTECTED]
> Skype DaleLeavens
> Come and meet Aurora, Nakita and Nanook at our polar bear habitat.
>
>
> - Original Message - 
> From: "Ray Boyce" <[EMAIL PROTECTED]>
> To: 
> Sent: Sunday, January 07, 2007 7:47 PM
> Subject: [BlindHandyMan] Drilling Shelf Pin Holes
>
>
>> Hi
>> Drilling shelf pin holes is easy if you follow a few simple steps.
>> Installing Adjustable Shelf Pins
>> Consistency Is Key
>>
>>   Adjustable shelving is a common feature of virtually any type of 
>> cabinet
>> and a simple way to increase the versatility of the project.
>>
>>   Drilling the cabinet sides to accept the pins that support the shelves
>> is
>> easier than you might think. The most important part of the process is
>> being
>> consistent. Since each shelf is supported by a pair of pins at each end,
>> the
>> holes must be level for the installed shelf to be level. The good news is
>> you can handle this task with basic equipment in a minimal amount of 
>> time.
>>
>> A 6" combination square is perfect for laying out the pin hole locations.
>> Here the blade is used to trace the vertical lines onto the cabinet side
>> piece.
>>
>> Drilling Options
>>
>>   The goal of drilling is to produce holes that are accurately aligned to
>> each other front to back and equally spaced vertically. In addition, the
>> holes
>> must fit the pins closely, be 90-degrees to the side and deep enough for
>> the
>> pin to seat fully.
>>
>>   While a hand-held drill can be used, it must be held exactly 90-degrees
>> to the surface and very steady to avoid increasing the diameter of the
>> holes.
>> If the holes are not precise, the pins will hang and the shelf will rock
>> or
>> tilt.
>>
>>   Using a drill press is by far the easiest way to eliminate nearly all 
>> of
>> these problems. Even the most basic drill press is capable of drilling
>> shelf
>> pin holes quickly and accurately. I have drilled shelf pin holes with a
>> 10",
>> benchtop press for years with no problems.
>>
>> The blade on my 6" combination square is 3/4"-wide, perfect for spacing
>> the
>> rows of pin locations.
>>
>> Jigs
>>
>>   Manufactured jigs that vary widely in price and capabilities are
>> available for drilling shelf pin holes. Common pegboard can be used to
>> build
>> a drilling
>> jig but has liabilities as well. If the cabinet has a recessed back 
>> panel,
>> two jigs may be necessary. In addition, pegboard is very soft and the
>> holes
>> easily enlarged during drilling, greatly reducing accuracy.
>>
>> Layout
>>
>>   A very accurate layout can be drawn quickly using a simple combination
>> square and a sharp Scriber. Creating a simple grid on the cabinet sides
>> makes drilling
>> an accurate set of holes easy, particularly on a drill press.
>>
>>   The pins should be set in from the edges of the shelf sufficiently to
>> limit their visibility while maximizing support. Set the blade of the
>> square
>> to
>> locate the forward line of holes and draw that line on both cabinet 
>> sides,
>> top to bottom.
>>
>> fast and simple.
>>
>>   Because most cabinets have a rabbet that recesses the back panel, the
>> rear line of holes must be set in from the edge of that rabbet. With the
>> square
>> adjusted as needed, draw the line for the rear line of pins on both
>> cabinet
>> sides.
>>
>>   Start laying out the horizontal lines by finding the vertical center of
>> the cabinet sides and drawing a lin

Re: [BlindHandyMan] Drilling Shelf Pin Holes

2007-01-05 Thread Dale Leavens
Rae

If you can do that you either have much better touch than I do or a lot more 
sight!

Accurately placing the point of a bit on the intersecting point of scribed 
lines by touch takes one heck of a lot of skill in my experience. I can't 
usually get the tip  into the middle of a hole in something like a hinge 
without using a center punch to mark the hole.

Dale Leavens, Cochrane Ontario Canada
[EMAIL PROTECTED]
Skype DaleLeavens
Come and meet Aurora, Nakita and Nanook at our polar bear habitat.


- Original Message - 
From: "Ray Boyce" <[EMAIL PROTECTED]>
To: 
Sent: Sunday, January 07, 2007 7:47 PM
Subject: [BlindHandyMan] Drilling Shelf Pin Holes


> Hi
> Drilling shelf pin holes is easy if you follow a few simple steps.
> Installing Adjustable Shelf Pins
> Consistency Is Key
>
>   Adjustable shelving is a common feature of virtually any type of cabinet
> and a simple way to increase the versatility of the project.
>
>   Drilling the cabinet sides to accept the pins that support the shelves 
> is
> easier than you might think. The most important part of the process is 
> being
> consistent. Since each shelf is supported by a pair of pins at each end, 
> the
> holes must be level for the installed shelf to be level. The good news is
> you can handle this task with basic equipment in a minimal amount of time.
>
> A 6" combination square is perfect for laying out the pin hole locations.
> Here the blade is used to trace the vertical lines onto the cabinet side
> piece.
>
> Drilling Options
>
>   The goal of drilling is to produce holes that are accurately aligned to
> each other front to back and equally spaced vertically. In addition, the
> holes
> must fit the pins closely, be 90-degrees to the side and deep enough for 
> the
> pin to seat fully.
>
>   While a hand-held drill can be used, it must be held exactly 90-degrees
> to the surface and very steady to avoid increasing the diameter of the
> holes.
> If the holes are not precise, the pins will hang and the shelf will rock 
> or
> tilt.
>
>   Using a drill press is by far the easiest way to eliminate nearly all of
> these problems. Even the most basic drill press is capable of drilling 
> shelf
> pin holes quickly and accurately. I have drilled shelf pin holes with a 
> 10",
> benchtop press for years with no problems.
>
> The blade on my 6" combination square is 3/4"-wide, perfect for spacing 
> the
> rows of pin locations.
>
> Jigs
>
>   Manufactured jigs that vary widely in price and capabilities are
> available for drilling shelf pin holes. Common pegboard can be used to 
> build
> a drilling
> jig but has liabilities as well. If the cabinet has a recessed back panel,
> two jigs may be necessary. In addition, pegboard is very soft and the 
> holes
> easily enlarged during drilling, greatly reducing accuracy.
>
> Layout
>
>   A very accurate layout can be drawn quickly using a simple combination
> square and a sharp Scriber. Creating a simple grid on the cabinet sides
> makes drilling
> an accurate set of holes easy, particularly on a drill press.
>
>   The pins should be set in from the edges of the shelf sufficiently to
> limit their visibility while maximizing support. Set the blade of the 
> square
> to
> locate the forward line of holes and draw that line on both cabinet sides,
> top to bottom.
>
> fast and simple.
>
>   Because most cabinets have a rabbet that recesses the back panel, the
> rear line of holes must be set in from the edge of that rabbet. With the
> square
> adjusted as needed, draw the line for the rear line of pins on both 
> cabinet
> sides.
>
>   Start laying out the horizontal lines by finding the vertical center of
> the cabinet sides and drawing a line across the width making sure to cross
> both
> vertical layout lines.
>
>   The vertical spacing between the rows of holes can be whatever you like
> but I find ¾" works very well. This also is the width of the blade on most
> 6"
> combination squares. Using the blade itself to space the lines of holes
> makes this part of the layout fast, simple and all but goof-proof.
>
> The holes should be slightly deeper than the length of the pin to insure a
> flush fit.
>
>   Align the edge of the blade to the centerline and draw a line along the
> other side of it. Move the square down, register the blade with that line
> and
> repeat the process until you get close to the end of the cabinet side. Go
> back to the center and draw lines on the remaining half of that piece. Do
> the
> same on the other cabinet side and the grids will match.
>
>   The holes can be run as close to the ends of the cabinet sides as 

[BlindHandyMan] Drilling Shelf Pin Holes

2007-01-05 Thread Ray Boyce
Hi
Drilling shelf pin holes is easy if you follow a few simple steps.
Installing Adjustable Shelf Pins
Consistency Is Key

   Adjustable shelving is a common feature of virtually any type of cabinet 
and a simple way to increase the versatility of the project.

   Drilling the cabinet sides to accept the pins that support the shelves is 
easier than you might think. The most important part of the process is being
consistent. Since each shelf is supported by a pair of pins at each end, the 
holes must be level for the installed shelf to be level. The good news is
you can handle this task with basic equipment in a minimal amount of time.

A 6" combination square is perfect for laying out the pin hole locations. 
Here the blade is used to trace the vertical lines onto the cabinet side 
piece.

Drilling Options

   The goal of drilling is to produce holes that are accurately aligned to 
each other front to back and equally spaced vertically. In addition, the 
holes
must fit the pins closely, be 90-degrees to the side and deep enough for the 
pin to seat fully.

   While a hand-held drill can be used, it must be held exactly 90-degrees 
to the surface and very steady to avoid increasing the diameter of the 
holes.
If the holes are not precise, the pins will hang and the shelf will rock or 
tilt.

   Using a drill press is by far the easiest way to eliminate nearly all of 
these problems. Even the most basic drill press is capable of drilling shelf
pin holes quickly and accurately. I have drilled shelf pin holes with a 10", 
benchtop press for years with no problems.

The blade on my 6" combination square is 3/4"-wide, perfect for spacing the 
rows of pin locations.

Jigs

   Manufactured jigs that vary widely in price and capabilities are 
available for drilling shelf pin holes. Common pegboard can be used to build 
a drilling
jig but has liabilities as well. If the cabinet has a recessed back panel, 
two jigs may be necessary. In addition, pegboard is very soft and the holes
easily enlarged during drilling, greatly reducing accuracy.

Layout

   A very accurate layout can be drawn quickly using a simple combination 
square and a sharp Scriber. Creating a simple grid on the cabinet sides 
makes drilling
an accurate set of holes easy, particularly on a drill press.

   The pins should be set in from the edges of the shelf sufficiently to 
limit their visibility while maximizing support. Set the blade of the square 
to
locate the forward line of holes and draw that line on both cabinet sides, 
top to bottom.

fast and simple.

   Because most cabinets have a rabbet that recesses the back panel, the 
rear line of holes must be set in from the edge of that rabbet. With the 
square
adjusted as needed, draw the line for the rear line of pins on both cabinet 
sides.

   Start laying out the horizontal lines by finding the vertical center of 
the cabinet sides and drawing a line across the width making sure to cross 
both
vertical layout lines.

   The vertical spacing between the rows of holes can be whatever you like 
but I find ¾" works very well. This also is the width of the blade on most 
6"
combination squares. Using the blade itself to space the lines of holes 
makes this part of the layout fast, simple and all but goof-proof.

The holes should be slightly deeper than the length of the pin to insure a 
flush fit.

   Align the edge of the blade to the centerline and draw a line along the 
other side of it. Move the square down, register the blade with that line 
and
repeat the process until you get close to the end of the cabinet side. Go 
back to the center and draw lines on the remaining half of that piece. Do 
the
same on the other cabinet side and the grids will match.

   The holes can be run as close to the ends of the cabinet sides as you 
like but be realistic. It is unlikely that a shelf will be placed within 2 
or 3-inches
of either the top or bottom of the cabinet making pin holes in those areas 
unnecessary.

Drilling

 Note: When using a manufactured jig, follow the directions that came with 
it.Install the appropriate-sized brad point bit for the shelf-pins into the 
drill
press. Place one of the cabinet sides on the table and lower the point of 
the bit, aligning it with the center hole location. It doesn't matter if you
start with the front or rear line of holes.


Sanding the interior surfaces is easier now anyway so sand the layout lines 
away in the process.

   Sink the point of the brad point bit into the wood where the layout lines 
cross, marking the location of a pin hole. Square the workpiece to the table
before clamping a piece of wood to the table against its rear edge to act as 
a fence.

   Set the depth stop to produce holes approximately 1/16" deeper than the 
pins require to insure they will install flush against the sides.

   Slide the board along the fence, aligning the fine tip on the brad point 
bit with the layout lines. Carefully drill all of the holes in that line on
both