Stus-List Deck repair

2015-07-09 Thread Charlie Nelson via CnC-List

I managed to crush a 2" x 4" portion of my aft deck on both sides recently.
 
I have cleaned out the balsa core and removed the fiberglass/gel coat pieces on 
top and need to fill it in (its about 1 inch deep) and then, eventually, cover 
it with the Kiwi Grip that
was on it pre-crushing.
 
I have done a lot of fiberglass construction with epoxy and thought I would mix 
up a batch with some cotton fiber filler and just fill the hole.
 
Alternatively I could wet a bunch of fiberglass tape I have with epoxy and then 
top this off with some thickened epoxy.

Then I read about gel coat repair and it says that this won't adhere to an 
epoxy repair so I maybe I should fill the holes with thickened
gel coat so that eventually some Kiwi Grip will stick to it.

I need to fill it this weekend before the balsa core gets wet from rain, etc. 
although I have put a thin coating of epoxy on the balsa to protect it 
temporarily.

What advice does the list have for such a repair?

TIA,

Charlie Nelson
Water Phantom
C&C 36 XL/kcb




 
 
 
cenel...@aol.com

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Re: Stus-List Deck repair

2015-07-09 Thread Josh Muckley via CnC-List
If your going to kiwi grip it anyway, why worry about gelcoat?

Josh Muckley
S/V Sea Hawk
1989 C&C 37+
Solomons, MD
On Jul 9, 2015 2:09 PM, "Charlie Nelson via CnC-List" 
wrote:

> I managed to crush a 2" x 4" portion of my aft deck on both sides recently.
>
> I have cleaned out the balsa core and removed the fiberglass/gel coat
> pieces on top and need to fill it in (its about 1 inch deep) and then,
> eventually, cover it with the Kiwi Grip that
> was on it pre-crushing.
>
> I have done a lot of fiberglass construction with epoxy and thought I
> would mix up a batch with some cotton fiber filler and just fill the hole.
>
> Alternatively I could wet a bunch of fiberglass tape I have with epoxy and
> then top this off with some thickened epoxy.
>
> Then I read about gel coat repair and it says that this won't adhere to an
> epoxy repair so I maybe I should fill the holes with thickened
> gel coat so that eventually some Kiwi Grip will stick to it.
>
> I need to fill it this weekend before the balsa core gets wet from rain,
> etc. although I have put a thin coating of epoxy on the balsa to protect it
> temporarily.
>
> What advice does the list have for such a repair?
>
> TIA,
>
> Charlie Nelson
> Water Phantom
> C&C 36 XL/kcb
>
>
>
>
>
>
>
> cenel...@aol.com
>
> ___
>
> Email address:
> CnC-List@cnc-list.com
> To change your list preferences, including unsubscribing -- go to the
> bottom of page at:
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>
>
>
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Re: Stus-List Deck repair

2015-07-09 Thread Martin DeYoung via CnC-List
Charlie,

Is this in a high load area of the deck?

Do you have any balsa or other core material on hand?

Re: epoxy bonding to gel coat or other coatings, there was a discussion here on 
the cnc-list in the last week or so on that same topic. In short, with good 
prep practices other coating will bond to well cured epoxy.

Martin DeYoung
Calypso
1971 C&C 43
Seattle

[Description: Description: cid:D1BF9853-22F7-47FB-86F2-4115CE0BAF2F]

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Charlie 
Nelson via CnC-List
Sent: Thursday, July 09, 2015 11:10 AM
To: cnc-list@cnc-list.com
Cc: cenel...@aol.com
Subject: Stus-List Deck repair

I managed to crush a 2" x 4" portion of my aft deck on both sides recently.

I have cleaned out the balsa core and removed the fiberglass/gel coat pieces on 
top and need to fill it in (its about 1 inch deep) and then, eventually, cover 
it with the Kiwi Grip that
was on it pre-crushing.

I have done a lot of fiberglass construction with epoxy and thought I would mix 
up a batch with some cotton fiber filler and just fill the hole.

Alternatively I could wet a bunch of fiberglass tape I have with epoxy and then 
top this off with some thickened epoxy.

Then I read about gel coat repair and it says that this won't adhere to an 
epoxy repair so I maybe I should fill the holes with thickened
gel coat so that eventually some Kiwi Grip will stick to it.

I need to fill it this weekend before the balsa core gets wet from rain, etc. 
although I have put a thin coating of epoxy on the balsa to protect it 
temporarily.

What advice does the list have for such a repair?

TIA,

Charlie Nelson
Water Phantom
C&C 36 XL/kcb







cenel...@aol.com<mailto:cenel...@aol.com>
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Re: Stus-List Deck repair

2015-07-09 Thread Charlie Nelson via CnC-List

As long as the Kiwi-Grip will stick to the repair (if done with epoxy w 
fillers), I do not care.
 
Probably need to check with Kiwi-Grip to see if its compatible.
 
Thanks,
 
Charlie
 
cenel...@aol.com

 
 
-Original Message-
From: Josh Muckley via CnC-List 
To: C&C List 
Cc: Josh Muckley 
Sent: Thu, Jul 9, 2015 2:17 pm
Subject: Re: Stus-List Deck repair


 
If your going to kiwi grip it anyway, why worry about gelcoat?
  
Josh Muckley
 S/V Sea Hawk
 1989 C&C 37+
 Solomons, MD
  
On Jul 9, 2015 2:09 PM, "Charlie Nelson via CnC-List" <  cnc-list@cnc-list.com> 
wrote:  
  

 I managed to crush a 2" x 4" portion of my aft deck on both sides 
recently.
 
 
 
I have cleaned out the balsa core and removed the fiberglass/gel coat pieces on 
top and need to fill it in (its about 1 inch deep) and then, eventually, cover 
it with the Kiwi Grip that
 
was on it pre-crushing.
 
 
 
I have done a lot of fiberglass construction with epoxy and thought I would mix 
up a batch with some cotton fiber filler and just fill the hole.
 
 
 
Alternatively I could wet a bunch of fiberglass tape I have with epoxy and then 
top this off with some thickened epoxy.
 
 
 
Then I read about gel coat repair and it says that this won't adhere to an 
epoxy repair so I maybe I should fill the holes with thickened
 
gel coat so that eventually some Kiwi Grip will stick to it.
 
 
 
I need to fill it this weekend before the balsa core gets wet from rain, etc. 
although I have put a thin coating of epoxy on the balsa to protect it 
temporarily.
 
 
 
What advice does the list have for such a repair?
 
 
 
TIA,
 
 
 
Charlie Nelson
 
Water Phantom
 
C&C 36 XL/kcb
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 cenel...@aol.com 
 

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Re: Stus-List Deck repair

2015-07-09 Thread Dennis C. via CnC-List
Charlie,

Epoxy or vinyl ester resin, your choice.  Both will work.  If you have
epoxy and the proportioning pumps, use it.  If you're comfortable with
vinylester, use that.

I'd use epoxy or resin wetted cloth or roving.  Fill to near level.  If you
use the epoxy, wash it with TSP and rinse with LOTS of water.  Then finish
it to elevation with 3M Premium Filler or equivalent putty.  Sand level and
apply your Kiwi Grip.

The secret here is the putty.  Covers lots of imperfections and sands
easily.

Dennis C.
Touche' 35-1 #83
Mandeville, LA

On Thu, Jul 9, 2015 at 1:09 PM, Charlie Nelson via CnC-List <
cnc-list@cnc-list.com> wrote:

> I managed to crush a 2" x 4" portion of my aft deck on both sides recently.
>
> I have cleaned out the balsa core and removed the fiberglass/gel coat
> pieces on top and need to fill it in (its about 1 inch deep) and then,
> eventually, cover it with the Kiwi Grip that
> was on it pre-crushing.
>
> I have done a lot of fiberglass construction with epoxy and thought I
> would mix up a batch with some cotton fiber filler and just fill the hole.
>
> Alternatively I could wet a bunch of fiberglass tape I have with epoxy and
> then top this off with some thickened epoxy.
>
> Then I read about gel coat repair and it says that this won't adhere to an
> epoxy repair so I maybe I should fill the holes with thickened
> gel coat so that eventually some Kiwi Grip will stick to it.
>
> I need to fill it this weekend before the balsa core gets wet from rain,
> etc. although I have put a thin coating of epoxy on the balsa to protect it
> temporarily.
>
> What advice does the list have for such a repair?
>
> TIA,
>
> Charlie Nelson
> Water Phantom
> C&C 36 XL/kcb
>
>
>
>
>
>
>
> cenel...@aol.com
>
> ___
>
> Email address:
> CnC-List@cnc-list.com
> To change your list preferences, including unsubscribing -- go to the
> bottom of page at:
> http://cnc-list.com/mailman/listinfo/cnc-list_cnc-list.com
>
>
>
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Re: Stus-List Deck repair

2015-07-09 Thread Martin DeYoung via CnC-List
Charlie,

I will be painting Kiwi Grip over many sq. feet of epoxy/filler repairs 
completed or underway on Calypso’s deck.  Over well cured epoxy I am painting 
an epoxy based one part high build primer.  Over the primer most of the repairs 
will also be covered with a two part topsides paint.  The Kiwi Grip will go 
over the top coat.

Over on Sailing Anarchy, in the fixit forum, there is a contributor that sells 
Kiwi Grip.  I expect he would be able to confirm its compatibility with various 
primers and top coat paints.  My expectation is it will cover/bond well over 
most primers and paints but would prefer not to be painted directly to 
un-coated epoxy.

Martin DeYoung
Calypso
1971 C&C 43
Seattle

[Description: Description: cid:D1BF9853-22F7-47FB-86F2-4115CE0BAF2F]

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Charlie 
Nelson via CnC-List
Sent: Thursday, July 09, 2015 11:35 AM
To: cnc-list@cnc-list.com
Cc: cenel...@aol.com
Subject: Re: Stus-List Deck repair

As long as the Kiwi-Grip will stick to the repair (if done with epoxy w 
fillers), I do not care.

Probably need to check with Kiwi-Grip to see if its compatible.

Thanks,

Charlie

cenel...@aol.com<mailto:cenel...@aol.com>


-Original Message-
From: Josh Muckley via CnC-List 
To: C&C List 
Cc: Josh Muckley 
Sent: Thu, Jul 9, 2015 2:17 pm
Subject: Re: Stus-List Deck repair
If your going to kiwi grip it anyway, why worry about gelcoat?
Josh Muckley
S/V Sea Hawk
1989 C&C 37+
Solomons, MD
On Jul 9, 2015 2:09 PM, "Charlie Nelson via CnC-List" < 
cnc-list@cnc-list.com<mailto:cnc-list@cnc-list.com>> wrote:
I managed to crush a 2" x 4" portion of my aft deck on both sides recently.

I have cleaned out the balsa core and removed the fiberglass/gel coat pieces on 
top and need to fill it in (its about 1 inch deep) and then, eventually, cover 
it with the Kiwi Grip that
was on it pre-crushing.

I have done a lot of fiberglass construction with epoxy and thought I would mix 
up a batch with some cotton fiber filler and just fill the hole.

Alternatively I could wet a bunch of fiberglass tape I have with epoxy and then 
top this off with some thickened epoxy.

Then I read about gel coat repair and it says that this won't adhere to an 
epoxy repair so I maybe I should fill the holes with thickened
gel coat so that eventually some Kiwi Grip will stick to it.

I need to fill it this weekend before the balsa core gets wet from rain, etc. 
although I have put a thin coating of epoxy on the balsa to protect it 
temporarily.

What advice does the list have for such a repair?

TIA,

Charlie Nelson
Water Phantom
C&C 36 XL/kcb
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Re: Stus-List Deck repair

2015-07-09 Thread Josh Muckley via CnC-List
Just checked my can.  There is no mention of what it won't stick too.

"over wood, GRP, metals, concrete, or any other pre-painted surface."

I would say that if you use epoxy just make sure to wash the blush off.

Josh
On Jul 9, 2015 2:35 PM, "Charlie Nelson via CnC-List" 
wrote:

> As long as the Kiwi-Grip will stick to the repair (if done with epoxy w
> fillers), I do not care.
>
> Probably need to check with Kiwi-Grip to see if its compatible.
>
> Thanks,
>
> Charlie
>
> cenel...@aol.com
>
>
> -Original Message-
> From: Josh Muckley via CnC-List 
> To: C&C List 
> Cc: Josh Muckley 
> Sent: Thu, Jul 9, 2015 2:17 pm
> Subject: Re: Stus-List Deck repair
>
>  If your going to kiwi grip it anyway, why worry about gelcoat?
> Josh Muckley
> S/V Sea Hawk
> 1989 C&C 37+
> Solomons, MD
>  On Jul 9, 2015 2:09 PM, "Charlie Nelson via CnC-List" <
> cnc-list@cnc-list.com> wrote:
>
>>  I managed to crush a 2" x 4" portion of my aft deck on both sides
>> recently.
>>
>>  I have cleaned out the balsa core and removed the fiberglass/gel coat
>> pieces on top and need to fill it in (its about 1 inch deep) and then,
>> eventually, cover it with the Kiwi Grip that
>>  was on it pre-crushing.
>>
>>  I have done a lot of fiberglass construction with epoxy and thought I
>> would mix up a batch with some cotton fiber filler and just fill the hole.
>>
>>  Alternatively I could wet a bunch of fiberglass tape I have with epoxy
>> and then top this off with some thickened epoxy.
>>
>>  Then I read about gel coat repair and it says that this won't adhere to
>> an epoxy repair so I maybe I should fill the holes with thickened
>>  gel coat so that eventually some Kiwi Grip will stick to it.
>>
>>  I need to fill it this weekend before the balsa core gets wet from rain,
>> etc. although I have put a thin coating of epoxy on the balsa to protect it
>> temporarily.
>>
>>  What advice does the list have for such a repair?
>>
>>  TIA,
>>
>>  Charlie Nelson
>>  Water Phantom
>>  C&C 36 XL/kcb
>>
>>
>>
>>
>>
>>
>>
>>  cenel...@aol.com
>>
>> ___
>>
>> Email address:
>> CnC-List@cnc-list.com
>> To change your list preferences, including unsubscribing -- go to the
>> bottom of page at:
>> http://cnc-list.com/mailman/listinfo/cnc-list_cnc-list.com
>>
>>
>>   ___
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Re: Stus-List Deck repair

2015-07-09 Thread Frederick G Street via CnC-List
I would think it would be better to get at least a prime coat of paint over the 
epoxy, not only to help the KiwiGrip stick, but also for UV protection in case 
the KiwiGrip gets damaged or thin in spots.  Uncoated epoxy doesn’t do well in 
the sun.

Fred Street -- Minneapolis
S/V Oceanis (1979 C&C Landfall 38) -- Bayfield, WI

> On Jul 9, 2015, at 1:43 PM, Josh Muckley via CnC-List  
> wrote:
> 
> Just checked my can.  There is no mention of what it won't stick too.  
> 
> "over wood, GRP, metals, concrete, or any other pre-painted surface."
> 
> I would say that if you use epoxy just make sure to wash the blush off.
> 
> Josh
> 

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Re: Stus-List Deck repair

2015-07-09 Thread Dave Godwin via CnC-List
I've been using the Awlfair LW 2-part product for final fairing and really like 
it. Easy to mix and sands easily. I've stopped using West System with low 
density filler. 

Dave

Sent from my iPhone

> On Jul 9, 2015, at 2:37 PM, Dennis C. via CnC-List  
> wrote:
> 
> Charlie,
> 
> Epoxy or vinyl ester resin, your choice.  Both will work.  If you have epoxy 
> and the proportioning pumps, use it.  If you're comfortable with vinylester, 
> use that.
> 
> I'd use epoxy or resin wetted cloth or roving.  Fill to near level.  If you 
> use the epoxy, wash it with TSP and rinse with LOTS of water.  Then finish it 
> to elevation with 3M Premium Filler or equivalent putty.  Sand level and 
> apply your Kiwi Grip.
> 
> The secret here is the putty.  Covers lots of imperfections and sands easily.
> 
> Dennis C.
> Touche' 35-1 #83
> Mandeville, LA
> 
>> On Thu, Jul 9, 2015 at 1:09 PM, Charlie Nelson via CnC-List 
>>  wrote:
>> I managed to crush a 2" x 4" portion of my aft deck on both sides recently.
>>  
>> I have cleaned out the balsa core and removed the fiberglass/gel coat pieces 
>> on top and need to fill it in (its about 1 inch deep) and then, eventually, 
>> cover it with the Kiwi Grip that
>> was on it pre-crushing.
>>  
>> I have done a lot of fiberglass construction with epoxy and thought I would 
>> mix up a batch with some cotton fiber filler and just fill the hole.
>>  
>> Alternatively I could wet a bunch of fiberglass tape I have with epoxy and 
>> then top this off with some thickened epoxy.
>>  
>> Then I read about gel coat repair and it says that this won't adhere to an 
>> epoxy repair so I maybe I should fill the holes with thickened
>> gel coat so that eventually some Kiwi Grip will stick to it.
>>  
>> I need to fill it this weekend before the balsa core gets wet from rain, 
>> etc. although I have put a thin coating of epoxy on the balsa to protect it 
>> temporarily.
>>  
>> What advice does the list have for such a repair?
>>  
>> TIA,
>>  
>> Charlie Nelson
>> Water Phantom
>> C&C 36 XL/kcb
>>  
>>  
>>  
>>  
>>  
>>  
>>  
>> cenel...@aol.com
>> 
>> ___
>> 
>> Email address:
>> CnC-List@cnc-list.com
>> To change your list preferences, including unsubscribing -- go to the bottom 
>> of page at:
>> http://cnc-list.com/mailman/listinfo/cnc-list_cnc-list.com
> 
> ___
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Re: Stus-List Deck repair

2015-07-10 Thread Hoyt, Mike via CnC-List
Charlie

This is a pretty simple repair.  Since your deck is already painted (Kiwi grip) 
then you should have no worries about adhesion or even a noticeable repair.  
You can purchase balsa core at most marine fiberglass retailers and it comes 
usually in 2x4 foot sizes made up of many balsa cubes (approx. 1 x 2 inches 
each) attached to a loose fabric backing.  Very easily cut to appropriate size.

Use epoxy.  It bonds the best and paint adheres to epoxy.  Epoxy will make the 
best repair as well and that should be your primary concern.

Lay down 2 or three layers of 6 oz or similar fiberglass cloth.  Thoroughly 
saturate with epoxy (use a paint brush or putty knife ..).  Place in the precut 
balsa.  At this point place a heavy weight over the balsa to anchor it while 
the epoxy cures.  Be sure to put plastic wrap or similar over the area to stop 
the weight from curing to the epoxy – the wrap will not adhere.

You will have the area ground down around the hole and now you fill any voids 
(I use west 406 silica to thicken epoxy for this or similar) and grind out any 
air bubbles.  Then three or four layers of 6 oz cloth each overlapping the last 
and extending over the edge of surrounding area which you had ground down.  Use 
unthickened epoxy for this.

When all is done you now have your patch but it will not likely be level.  
Epoxy thickened with West 407 sandable filler or similar is good to build up 
the area to level.  If you ever have taped drywall in your home it is very 
similar process.  Use Random orbital or similar sander with 80 grit to sand to 
a smooth surface.  Check against rest of deck with a straight edge like a ruler 
to identify high and low spots.  Expect at least one filler and two skim coats 
to get the area level with deck and smooth.

Next wipe down with solvent wash (something like Interlux 202) and apply your 
primer with a roller (I use the 4” foam rollers).  Interlux Pre-Kote is good 
for one part non skid paints.  After 24 hours you can apply your non skid 
paint.  I have always used Interlux products such as Brightside with non skid 
additive or Interdeck.  There has never been an issue bonding to Epoxy or to 
Polyester.  I believe Kiwi Grip is also a one part paint very similar to 
Interdeck but you should check with the kiwi Grip people for advice about 
primers etc.  I am sure they have tech support the same as Interlux does.

I have photo documented this process for the first 4 areas I recored on Nut 
Case (J27) in 2008.  The process can be found here …  
http://users.eastlink.ca/~mhoyt/Projects/recore/recore.htm

Note that I have used this process around chain plates and cockpit floor on our 
Niagara 26 Full Tilt 2, in 14 areas of deck and cockpit on J27 Nut Case and 
even filled a couple old holes and repainted a few areas around winches and 
coachroof on Persistence.  It is an easy job that will leave you satisfied.

Don’t be afraid to cut your deck.  Pretty much every C&C has a balsa cored deck 
and likely 90% have moisture in the core in some areas.  This sort of repair 
should be considered general maintenance anyway ….

Mike
Persistence
Halifax

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Charlie 
Nelson via CnC-List
Sent: Thursday, July 09, 2015 3:10 PM
To: cnc-list@cnc-list.com
Cc: cenel...@aol.com
Subject: Stus-List Deck repair

I managed to crush a 2" x 4" portion of my aft deck on both sides recently.

I have cleaned out the balsa core and removed the fiberglass/gel coat pieces on 
top and need to fill it in (its about 1 inch deep) and then, eventually, cover 
it with the Kiwi Grip that
was on it pre-crushing.

I have done a lot of fiberglass construction with epoxy and thought I would mix 
up a batch with some cotton fiber filler and just fill the hole.

Alternatively I could wet a bunch of fiberglass tape I have with epoxy and then 
top this off with some thickened epoxy.

Then I read about gel coat repair and it says that this won't adhere to an 
epoxy repair so I maybe I should fill the holes with thickened
gel coat so that eventually some Kiwi Grip will stick to it.

I need to fill it this weekend before the balsa core gets wet from rain, etc. 
although I have put a thin coating of epoxy on the balsa to protect it 
temporarily.

What advice does the list have for such a repair?

TIA,

Charlie Nelson
Water Phantom
C&C 36 XL/kcb







cenel...@aol.com<mailto:cenel...@aol.com>
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Re: Stus-List Deck repair

2015-07-10 Thread Charlie Nelson via CnC-List
Thanks to all for the great replies--as usual this list is awesome.


Charlie Nelson
Water Phantom
C&C 36 XL/kcb


cenel...@aol.com




-Original Message-
From: Hoyt, Mike via CnC-List 
To: cnc-list 
Cc: Hoyt, Mike 
Sent: Fri, Jul 10, 2015 8:58 am
Subject: Re: Stus-List Deck repair


  
   
Charlie
   
 
   
This is a pretty simple repair.  Since your deck is already painted (Kiwi grip) 
then you should have no worries about adhesion or even a noticeable repair.  
You can purchase balsa core at most marine fiberglass retailers and it comes 
usually in 2x4 foot sizes made up of many balsa cubes (approx. 1 x 2 inches 
each) attached to a loose fabric backing.  Very easily cut to appropriate size. 
 
   
 
   
Use epoxy.  It bonds the best and paint adheres to epoxy.  Epoxy will make the 
best repair as well and that should be your primary concern.  
   
 
   
Lay down 2 or three layers of 6 oz or similar fiberglass cloth.  Thoroughly 
saturate with epoxy (use a paint brush or putty knife ..).  Place in the precut 
balsa.  At this point place a heavy weight over the balsa to anchor it while 
the epoxy cures.  Be sure to put plastic wrap or similar over the area to stop 
the weight from curing to the epoxy – the wrap will not adhere.  
   
 
   
You will have the area ground down around the hole and now you fill any voids 
(I use west 406 silica to thicken epoxy for this or similar) and grind out any 
air bubbles.  Then three or four layers of 6 oz cloth each overlapping the last 
and extending over the edge of surrounding area which you had ground down.  Use 
unthickened epoxy for this.
   
 
   
When all is done you now have your patch but it will not likely be level.  
Epoxy thickened with West 407 sandable filler or similar is good to build up 
the area to level.  If you ever have taped drywall in your home it is very 
similar process.  Use Random orbital or similar sander with 80 grit to sand to 
a smooth surface.  Check against rest of deck with a straight edge like a ruler 
to identify high and low spots.  Expect at least one filler and two skim coats 
to get the area level with deck and smooth.
   
 
   
Next wipe down with solvent wash (something like Interlux 202) and apply your 
primer with a roller (I use the 4” foam rollers).  Interlux Pre-Kote is good 
for one part non skid paints.  After 24 hours you can apply your non skid 
paint.  I have always used Interlux products such as Brightside with non skid 
additive or Interdeck.  There has never been an issue bonding to Epoxy or to 
Polyester.  I believe Kiwi Grip is also a one part paint very similar to 
Interdeck but you should check with the kiwi Grip people for advice about 
primers etc.  I am sure they have tech support the same as Interlux does.
   
 
   
I have photo documented this process for the first 4 areas I recored on Nut 
Case (J27) in 2008.  The process can be found here …  
http://users.eastlink.ca/~mhoyt/Projects/recore/recore.htm
   
 
   
Note that I have used this process around chain plates and cockpit floor on our 
Niagara 26 Full Tilt 2, in 14 areas of deck and cockpit on J27 Nut Case and 
even filled a couple old holes and repainted a few areas around winches and 
coachroof on Persistence.  It is an easy job that will leave you satisfied.
   
 
   
Don’t be afraid to cut your deck.  Pretty much every C&C has a balsa cored deck 
and likely 90% have moisture in the core in some areas.  This sort of repair 
should be considered general maintenance anyway ….
   
 
   
Mike
   
Persistence
   
Halifax
   
 
   
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Charlie 
Nelson via CnC-List
 Sent: Thursday, July 09, 2015 3:10 PM
 To: cnc-list@cnc-list.com
 Cc: cenel...@aol.com
 Subject: Stus-List Deck repair
   
 
   

I managed to crush a 2" x 4" portion of my aft deck on both sides recently.
   
   

 
   
   

I have cleaned out the balsa core and removed the fiberglass/gel coat pieces on 
top and need to fill it in (its about 1 inch deep) and then, eventually, cover 
it with the Kiwi Grip that
   
   

was on it pre-crushing.
   
   

 
   
   

I have done a lot of fiberglass construction with epoxy and thought I would mix 
up a batch with some cotton fiber filler and just fill the hole.
   
   

 
   
   

Alternatively I could wet a bunch of fiberglass tape I have with epoxy and then 
top this off with some thickened epoxy.
   
   

 
   
   

Then I read about gel coat repair and it says that this won't adhere to an 
epoxy repair so I maybe I should fill the holes with thickened
   
   

gel coat so that eventually some Kiwi Grip will stick to it.
   
   

 
   
   

I need to fill it this weekend before the balsa core gets wet from rain, etc. 
although I have put a thin coating of epoxy on the balsa to protect it 
temporarily.
   
   

 
   
   

What advice does the list have for such a repair?
   
   

Re: Stus-List Deck repair

2015-07-15 Thread Russ & Melody via CnC-List


Hi Martin,

I was going to use high build primer on my deck 
paint job and the paint rep said not to use it. 
Waste of money and not as good as regular primer 
unless there is  a lot of fairing to do. It seems 
best suited for a job where minor imperfections 
are needed to be filled. High build on and long 
board the high spots off, repeat until perfection.


Cheers, Russ
Sweet 35 mk-1

At 11:43 AM 09/07/2015, you wrote:

Content-Language: en-US
Content-Type: multipart/related;
boundary="_004_23EAE197CC1B594FA8793397EBCD357DC85DFCDMI3DMIlocal_";
type="multipart/alternative"

Charlie,

I will be painting Kiwi Grip over many sq. feet 
of epoxy/filler repairs completed or underway on 
Calypso’s deck.  Over well cured epoxy I am 
painting an epoxy based one part high build 
primer.  Over the primer most of the repairs 
will also be covered with a two part topsides 
paint.  The Kiwi Grip will go over the top coat.


Over on Sailing Anarchy, in the fixit forum, 
there is a contributor that sells Kiwi Grip.  I 
expect he would be able to confirm its 
compatibility with various primers and top coat 
paints.  My expectation is it will cover/bond 
well over most primers and paints but would 
prefer not to be painted directly to un-coated epoxy.


Martin DeYoung
Calypso
1971 C&C 43
Seattle

Description: Description: cid:D1BF9853-22F7-47FB-86F2-4115CE0BA


From: CnC-List 
[mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Charlie Nelson via CnC-List

Sent: Thursday, July 09, 2015 11:35 AM
To: cnc-list@cnc-list.com
Cc: cenel...@aol.com
Subject: Re: Stus-List Deck repair

As long as the Kiwi-Grip will stick to the 
repair (if done with epoxy w fillers), I do not care.


Probably need to check with Kiwi-Grip to see if its compatible.

Thanks,

Charlie

<mailto:cenel...@aol.com>cenel...@aol.com


-Original Message-
From: Josh Muckley via CnC-List 
To: C&C List 
Cc: Josh Muckley 
Sent: Thu, Jul 9, 2015 2:17 pm
Subject: Re: Stus-List Deck repair
If your going to kiwi grip it anyway, why worry about gelcoat?
Josh Muckley
S/V Sea Hawk
1989 C&C 37+
Solomons, MD
On Jul 9, 2015 2:09 PM, "Charlie Nelson via 
CnC-List" < <mailto:cnc-list@cnc-list.com>cnc-list@cnc-list.com> wrote:

I managed to crush a 2" x 4" portion of my aft deck on both sides recently.

I have cleaned out the balsa core and removed 
the fiberglass/gel coat pieces on top and need 
to fill it in (its about 1 inch deep) and then, 
eventually, cover it with the Kiwi Grip that

was on it pre-crushing.

I have done a lot of fiberglass construction 
with epoxy and thought I would mix up a batch 
with some cotton fiber filler and just fill the hole.


Alternatively I could wet a bunch of fiberglass 
tape I have with epoxy and then top this off with some thickened epoxy.


Then I read about gel coat repair and it says 
that this won't adhere to an epoxy repair so I 
maybe I should fill the holes with thickened

gel coat so that eventually some Kiwi Grip will stick to it.

I need to fill it this weekend before the balsa 
core gets wet from rain, etc. although I have 
put a thin coating of epoxy on the balsa to protect it temporarily.


What advice does the list have for such a repair?

TIA,

Charlie Nelson
Water Phantom
C&C 36 XL/kcb


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