Stus-List Re: Vang repair

2022-11-05 Thread jhnelson24 via CnC-List
Glad you are back in service.Sent from my Galaxy
 Original message From: Matt Wolford via CnC-List 
 Date: 2022-11-05  12:00 p.m.  (GMT-04:00) To: 
'Stus-List'  Cc: wolf...@erie.net Subject: Stus-List Re: 
Vang repair Update on vang repair:The aluminum rivnuts arrived yesterday.  I 
decided to purchase a tool to do it "right," but discovered that the tool won't 
work because the track space is too small for access.  Instead, I used a method 
from Youtube which worked fine.  Installation of the rivnuts was relatively 
easy and straightforward.  I messed one of them up (overtightened and stripped 
the rivnut), but I removed it easily and replaced it.  The holes I drilled for 
the rivnuts were not perfectly aligned (due to either the original installation 
or the damage caused by the jibing incident), but there was enough play to 
install all the new bolts.Project done; everything looks good.  Thanks for 
excellent suggestion!Matt-Original Message-From: Jeff Nelson via 
CnC-List  Sent: Monday, October 31, 2022 11:11 AMTo: 
cnc-list@cnc-list.comCc: Jeff Nelson Subject: Stus-List 
Re: Vang repairHow to install rivnut without a 
tool:https://www.youtube.com/watch?v=I6H6wr7fJYo--Cheers,   Jeff Nelson   Muir 
Caileag   C 30 - 549   Armdale Y.C.

Stus-List Re: Vang repair

2022-11-05 Thread Matt Wolford via CnC-List
Update on vang repair:

The aluminum rivnuts arrived yesterday.  I decided to purchase a tool to do it 
"right," but discovered that the tool won't work because the track space is too 
small for access.  Instead, I used a method from Youtube which worked fine.  
Installation of the rivnuts was relatively easy and straightforward.  I messed 
one of them up (overtightened and stripped the rivnut), but I removed it easily 
and replaced it.  The holes I drilled for the rivnuts were not perfectly 
aligned (due to either the original installation or the damage caused by the 
jibing incident), but there was enough play to install all the new bolts.

Project done; everything looks good.  Thanks for excellent suggestion!

Matt

-Original Message-
From: Jeff Nelson via CnC-List  
Sent: Monday, October 31, 2022 11:11 AM
To: cnc-list@cnc-list.com
Cc: Jeff Nelson 
Subject: Stus-List Re: Vang repair

How to install rivnut without a tool:
https://www.youtube.com/watch?v=I6H6wr7fJYo

--
Cheers,
   Jeff Nelson
   Muir Caileag
   C 30 - 549
   Armdale Y.C.



Stus-List Re: Vang repair

2022-10-31 Thread Marek Dziedzic via CnC-List
If the grip range is too low (or the thickness of the wall too big), the 
threaded hole will be deformed. This will make it impossible to screw the bolt. 
If you have problems driving the bolt in, drill the RivNut out and use one with 
a bigger grip range.

I found that the RivNuts that come by default with the tool, are not long 
enough.

You said that you ordered extra ones, which is a good sign.

Btw. I used them to attach a clutch to the mast for my jib halyard. It is 
working well for two seasons.

Marek



Sent from my Android-based can on a string



 Original message 
From: Matt Wolford via CnC-List 
Date: 2022-10-31 22:34 (GMT-05:00)
To: 'Stus-List' 
Cc: wolf...@erie.net
Subject: Stus-List Re: Vang repair

Marek:

Once again, I appreciate your insight.  Today I ordered some 
RivNuts and a tool.  I was concerned about the tight tolerance of the grip 
range, so I did additional research.  I found aluminum RivNuts with a broader 
grip range, so I decided to order them.  In addition, it occurred to me that 
having aluminum on aluminum was probably better.  The replacement screws will 
be stainless, but I can coat them with Tef Gel or something.  Better to not 
have dissimilar metals working against each other at the RivNut interface.

I think this will be a good solution.  Thanks to you and the 
other listers who provided advice.  I’ll keep you posted.

Matt

From: Marek Dziedzic via CnC-List 
Sent: Monday, October 31, 2022 9:34 PM
To: Stus-List 
Cc: Marek Dziedzic 
Subject: Stus-List Re: Vang repair

Be very careful about the grip range. The RivNuts come in different sizes 
(guess how I know). Measure the thickness of the boom wall and get the right 
RivNuts.

When I needed them, I had to switch between imperial and metric to find the 
right size.

Good luck

Marek



Sent from my Android-based can on a string



 Original message 
From: Matt Wolford via CnC-List 
mailto:cnc-list@cnc-list.com>>
Date: 2022-10-31 12:53 (GMT-05:00)
To: 'Stus-List' mailto:cnc-list@cnc-list.com>>
Cc: wolf...@erie.net<mailto:wolf...@erie.net>
Subject: Stus-List Re: Vang repair

Getting ready to pull the trigger on the RivNut idea.  The stainless RivNuts
I found have a grip range of 0.027"-0.125".  I was able to measure the
thickness of the aluminum I'm going through: 1/8" (maybe a micron or two
heavy), which is the top of the range.  For those familiar with these
things, should I look for RivNuts with a slightly longer grip range, or is a
.125 top end of the range meant for 1/8" applications?  Please advise (if
you know).  Thanks.

-Original Message-
From: Marek Dziedzic via CnC-List 
mailto:cnc-list@cnc-list.com>>
Sent: Monday, October 31, 2022 12:08 PM
To: Stus-List mailto:cnc-list@cnc-list.com>>
Cc: Marek Dziedzic mailto:dziedzi...@hotmail.com>>
Subject: Stus-List Re: Vang repair

>From what I know, the RivNuts are better for shear load (rather than for
pull).

Also, be careful how long the bolts you use. You don't want the bolts
sticking inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON





Stus-List Re: Vang repair

2022-10-31 Thread Matt Wolford via CnC-List
Marek:

 

Once again, I appreciate your insight.  Today I ordered some
RivNuts and a tool.  I was concerned about the tight tolerance of the grip
range, so I did additional research.  I found aluminum RivNuts with a
broader grip range, so I decided to order them.  In addition, it occurred to
me that having aluminum on aluminum was probably better.  The replacement
screws will be stainless, but I can coat them with Tef Gel or something.
Better to not have dissimilar metals working against each other at the
RivNut interface.

 

I think this will be a good solution.  Thanks to you and the
other listers who provided advice.  I'll keep you posted.

 

Matt

 

From: Marek Dziedzic via CnC-List  
Sent: Monday, October 31, 2022 9:34 PM
To: Stus-List 
Cc: Marek Dziedzic 
Subject: Stus-List Re: Vang repair

 

Be very careful about the grip range. The RivNuts come in different sizes
(guess how I know). Measure the thickness of the boom wall and get the right
RivNuts. 

 

When I needed them, I had to switch between imperial and metric to find the
right size.

 

Good luck

 

Marek 

 

 

 

Sent from my Android-based can on a string

 

 

 

 Original message 

From: Matt Wolford via CnC-List mailto:cnc-list@cnc-list.com> > 

Date: 2022-10-31 12:53 (GMT-05:00) 

To: 'Stus-List' mailto:cnc-list@cnc-list.com> > 

Cc: wolf...@erie.net <mailto:wolf...@erie.net>  

Subject: Stus-List Re: Vang repair 

 

Getting ready to pull the trigger on the RivNut idea.  The stainless RivNuts
I found have a grip range of 0.027"-0.125".  I was able to measure the
thickness of the aluminum I'm going through: 1/8" (maybe a micron or two
heavy), which is the top of the range.  For those familiar with these
things, should I look for RivNuts with a slightly longer grip range, or is a
.125 top end of the range meant for 1/8" applications?  Please advise (if
you know).  Thanks.

-Original Message-
From: Marek Dziedzic via CnC-List mailto:cnc-list@cnc-list.com> > 
Sent: Monday, October 31, 2022 12:08 PM
To: Stus-List mailto:cnc-list@cnc-list.com> >
Cc: Marek Dziedzic mailto:dziedzi...@hotmail.com> >
Subject: Stus-List Re: Vang repair

>From what I know, the RivNuts are better for shear load (rather than for
pull).

Also, be careful how long the bolts you use. You don't want the bolts
sticking inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON







Stus-List Re: Vang repair

2022-10-31 Thread Marek Dziedzic via CnC-List
Be very careful about the grip range. The RivNuts come in different sizes 
(guess how I know). Measure the thickness of the boom wall and get the right 
RivNuts.

When I needed them, I had to switch between imperial and metric to find the 
right size.

Good luck

Marek



Sent from my Android-based can on a string



 Original message 
From: Matt Wolford via CnC-List 
Date: 2022-10-31 12:53 (GMT-05:00)
To: 'Stus-List' 
Cc: wolf...@erie.net
Subject: Stus-List Re: Vang repair

Getting ready to pull the trigger on the RivNut idea.  The stainless RivNuts
I found have a grip range of 0.027"-0.125".  I was able to measure the
thickness of the aluminum I'm going through: 1/8" (maybe a micron or two
heavy), which is the top of the range.  For those familiar with these
things, should I look for RivNuts with a slightly longer grip range, or is a
.125 top end of the range meant for 1/8" applications?  Please advise (if
you know).  Thanks.

-Original Message-
From: Marek Dziedzic via CnC-List 
Sent: Monday, October 31, 2022 12:08 PM
To: Stus-List 
Cc: Marek Dziedzic 
Subject: Stus-List Re: Vang repair

>From what I know, the RivNuts are better for shear load (rather than for
pull).

Also, be careful how long the bolts you use. You don't want the bolts
sticking inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON






Stus-List Re: Vang repair

2022-10-31 Thread Neil Andersen via CnC-List
A hand rivet tool is cheap and if you ask around I’ll bet someone will have 
one.  That said, did you try an “ez-out”.  Also not expensive and works great 
if the bolts aren’t “frozen”

Neil Andersen, W3NEA
Rock Hall, MD 21661
484-354-8800

From: Matt Wolford via CnC-List 
Sent: Monday, October 31, 2022 12:56:01 PM
To: 'Stus-List' 
Cc: wolf...@erie.net 
Subject: Stus-List Re: Vang repair

Also, in response to Marek: the pulling load appears to be handled by the
track.  The bolts prevent the boom vang fitting from moving back and forth.
Also, I plan to use the same length bolts, if possible.  If I need to go
slightly longer for the RivNut, so be it.   Thanks.

-Original Message-
From: Marek Dziedzic via CnC-List 
Sent: Monday, October 31, 2022 12:08 PM
To: Stus-List 
Cc: Marek Dziedzic 
Subject: Stus-List Re: Vang repair

>From what I know, the RivNuts are better for shear load (rather than for
pull).

Also, be careful how long the bolts you use. You don't want the bolts
sticking inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON




Stus-List Re: Vang repair

2022-10-31 Thread Matt Wolford via CnC-List
Also, in response to Marek: the pulling load appears to be handled by the
track.  The bolts prevent the boom vang fitting from moving back and forth.
Also, I plan to use the same length bolts, if possible.  If I need to go
slightly longer for the RivNut, so be it.   Thanks.

-Original Message-
From: Marek Dziedzic via CnC-List  
Sent: Monday, October 31, 2022 12:08 PM
To: Stus-List 
Cc: Marek Dziedzic 
Subject: Stus-List Re: Vang repair

>From what I know, the RivNuts are better for shear load (rather than for
pull).

Also, be careful how long the bolts you use. You don't want the bolts
sticking inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON




Stus-List Re: Vang repair

2022-10-31 Thread Matt Wolford via CnC-List
Getting ready to pull the trigger on the RivNut idea.  The stainless RivNuts
I found have a grip range of 0.027"-0.125".  I was able to measure the
thickness of the aluminum I'm going through: 1/8" (maybe a micron or two
heavy), which is the top of the range.  For those familiar with these
things, should I look for RivNuts with a slightly longer grip range, or is a
.125 top end of the range meant for 1/8" applications?  Please advise (if
you know).  Thanks.

-Original Message-
From: Marek Dziedzic via CnC-List  
Sent: Monday, October 31, 2022 12:08 PM
To: Stus-List 
Cc: Marek Dziedzic 
Subject: Stus-List Re: Vang repair

>From what I know, the RivNuts are better for shear load (rather than for
pull).

Also, be careful how long the bolts you use. You don't want the bolts
sticking inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON






Stus-List Re: Vang repair

2022-10-31 Thread Marek Dziedzic via CnC-List
>From what I know, the RivNuts are better for shear load (rather than for pull).

Also, be careful how long the bolts you use. You don't want the bolts sticking 
inside the boom (if you have any lines going there).

Just a few cents

Marek
1994 #122 "Legato"
Ottawa, ON



-Original Message-
From: Jeff Nelson via CnC-List 
Sent: Monday, October 31, 2022 10:43 AM
To: cnc-list@cnc-list.com
Cc: Jeff Nelson 
Subject: Stus-List Re: Vang repair

For Option 3:
Could use a RivNut, which may increase the load bearing on the thin walled boom.
https://nam12.safelinks.protection.outlook.com/?url=https%3A%2F%2Fwww.boellhoff.com%2Fca-en%2Fproducts-and-services%2Fspecial-fasteners%2Fblind-rivet-nuts-rivnut.phpdata=05%7C01%7C%7C88ca27064e7f4b40805108dabb4e4202%7C84df9e7fe9f640afb435%7C1%7C0%7C638028242028510337%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C3000%7C%7C%7Csdata=oZb5RJBhWFQnbLkE%2BaeaAmf4MMFL%2FjPxZErtZ3ChsL0%3Dreserved=0
These are commonly available at hardware stores.

You don't need the special tool, you can install them with 2 wrenches. I'm not 
sure what the load capabilities are on these.  I used them to install my Vang, 
but my bolts go in horizontally through the boom, so most of the load is on the 
boom material not pulling out the threadingand of course, I'm a lot smaller 
boat.

Cheers,
   Jeff Nelson
   Muir Caileag
   C 30 - 549
   Armdale Y.C.

On 2022-10-31 10:48, Barry McKee via CnC-List wrote:
> Option 1 seems to be the best solution.  Boom material may not be thick 
> enough to support the helicoil solution.
>
> Good luck!!
>
> Barry McKee
> C 29 Mk I
>
>
>
>   My options are: 1) move the vang fitting and drill/tap new holes; 2) 
> drill/tap the existing holes with larger bolts (which may be too large to fit 
> in the vang fitting); or 3) install helicoil inserts in the existing holes 
> (which I've never used before).  Thoughts?
>
>   Matt
>   C 42 Custom


Stus-List Re: Vang repair

2022-10-31 Thread Carl Freeman via CnC-List
 Hi Matt,
Did you consider riveting it in? They will often fit in screw holes that were 
pulled out, are easy to install, and are quite strong. If you get to a larger 
rivet size a cheap hydraulic puller from Harbor Freight will get the job done 
nicely. 

Rivnuts are nice but they are not likely to take the load that is going to be 
put on the fitting. They also have a tendency to loosen up over time causing 
them to spin in the hole. They have their place, just more suited for things 
such as panels and nonstructural items.
Good luck,
CarlC, CT



On Monday, October 31, 2022 at 09:22:57 AM EDT, Matt Wolford via CnC-List 
 wrote:  
 
 Listers:

    I'm about to undertake a repair and could use some advice.  On an overnight 
delivery in August we were on a broad reach in large waves and the main 
unexpectedly jibed.  We promptly put on a preventer.  In the morning I found 8 
sheared off cap socket screws from the boom vang lying on the deck.

    The vang is secured with a fitting that can be moved fore and aft in a 
channel on the underside of the boom.  The channel runs the length of the boom. 
 Whoever installed the fitting originally found a suitable location for the 
vang and drilled/tapped holes to securely mount the fitting into a piece of 
aluminum that is integral to the channel inside the boom.  Inspection of the 
holes indicates that several were damaged when the cap socket screws were 
sheared.  I'm glad no one was near that boom when the main jibed.

    My options are: 1) move the vang fitting and drill/tap new holes; 2) 
drill/tap the existing holes with larger bolts (which may be too large to fit 
in the vang fitting); or 3) install helicoil inserts in the existing holes 
(which I've never used before).  Thoughts?

    Matt
    C 42 Custom
  

Stus-List Re: Vang repair

2022-10-31 Thread Jeff Nelson via CnC-List

How to install rivnut without a tool:
https://www.youtube.com/watch?v=I6H6wr7fJYo

--
Cheers,
  Jeff Nelson
  Muir Caileag
  C 30 - 549
  Armdale Y.C.

On 2022-10-31 12:04, Paul Fountain via CnC-List wrote:

I've used RivNuts on our vang after having issued with helicoils not having 
enough material to get a good hold in. I did buy the tool which made it a 
simple installation.

-Original Message-
From: Jeff Nelson via CnC-List 
Sent: October 31, 2022 10:43 AM
To: cnc-list@cnc-list.com
Cc: Jeff Nelson 
Subject: Stus-List Re: Vang repair

For Option 3:
Could use a RivNut, which may increase the load bearing on the thin walled boom.
https://www.boellhoff.com/ca-en/products-and-services/special-fasteners/blind-rivet-nuts-rivnut.php
These are commonly available at hardware stores.



--
Cheers,
  Jeff Nelson
  Muir Caileag
  C 30 - 549
  Armdale Y.C.


Stus-List Re: Vang repair

2022-10-31 Thread Paul Fountain via CnC-List
I've used RivNuts on our vang after having issued with helicoils not having 
enough material to get a good hold in. I did buy the tool which made it a 
simple installation.

-Original Message-
From: Jeff Nelson via CnC-List  
Sent: October 31, 2022 10:43 AM
To: cnc-list@cnc-list.com
Cc: Jeff Nelson 
Subject: Stus-List Re: Vang repair

For Option 3:
Could use a RivNut, which may increase the load bearing on the thin walled boom.
https://www.boellhoff.com/ca-en/products-and-services/special-fasteners/blind-rivet-nuts-rivnut.php
These are commonly available at hardware stores.

You don't need the special tool, you can install them with 2 wrenches. I'm not 
sure what the load capabilities are on these.  I used them to install my Vang, 
but my bolts go in horizontally through the boom, so most of the load is on the 
boom material not pulling out the threadingand of course, I'm a lot smaller 
boat.

Cheers,
   Jeff Nelson
   Muir Caileag
   C 30 - 549
   Armdale Y.C.

On 2022-10-31 10:48, Barry McKee via CnC-List wrote:
> Option 1 seems to be the best solution.  Boom material may not be thick 
> enough to support the helicoil solution.
>
> Good luck!!
>
> Barry McKee
> C 29 Mk I
>
>
>
>   My options are: 1) move the vang fitting and drill/tap new holes; 2) 
> drill/tap the existing holes with larger bolts (which may be too large to fit 
> in the vang fitting); or 3) install helicoil inserts in the existing holes 
> (which I've never used before).  Thoughts?
>
>   Matt
>   C 42 Custom


Stus-List Re: Vang repair

2022-10-31 Thread Matt Wolford via CnC-List
I like that idea.  Thanks!

-Original Message-
From: Jeff Nelson via CnC-List  
Sent: Monday, October 31, 2022 10:43 AM
To: cnc-list@cnc-list.com
Cc: Jeff Nelson 
Subject: Stus-List Re: Vang repair

For Option 3:
Could use a RivNut, which may increase the load bearing on the thin walled boom.
https://www.boellhoff.com/ca-en/products-and-services/special-fasteners/blind-rivet-nuts-rivnut.php
These are commonly available at hardware stores.

You don't need the special tool, you can install them with 2 wrenches. I'm not 
sure what the load capabilities are on these.  I used them to install my Vang, 
but my bolts go in horizontally through the boom, so most of the load is on the 
boom material not pulling out the threadingand of course, I'm a lot smaller 
boat.

Cheers,
   Jeff Nelson
   Muir Caileag
   C 30 - 549
   Armdale Y.C.

On 2022-10-31 10:48, Barry McKee via CnC-List wrote:
> Option 1 seems to be the best solution.  Boom material may not be thick 
> enough to support the helicoil solution.
>
> Good luck!!
>
> Barry McKee
> C 29 Mk I
>
>
>
>   My options are: 1) move the vang fitting and drill/tap new holes; 2) 
> drill/tap the existing holes with larger bolts (which may be too large to fit 
> in the vang fitting); or 3) install helicoil inserts in the existing holes 
> (which I've never used before).  Thoughts?
>
>   Matt
>   C 42 Custom


Stus-List Re: Vang repair

2022-10-31 Thread Matt Wolford via CnC-List
Thanks, Barry.  How thick does the material need to be for helicoil?

-Original Message-
From: Barry McKee via CnC-List  
Sent: Monday, October 31, 2022 9:48 AM
To: 'Stus-List' 
Cc: virb...@cogeco.ca
Subject: Stus-List Re: Vang repair

Option 1 seems to be the best solution.  Boom material may not be thick enough 
to support the helicoil solution.

Good luck!!

Barry McKee
C 29 Mk I



Stus-List Re: Vang repair

2022-10-31 Thread Jeff Nelson via CnC-List

For Option 3:
Could use a RivNut, which may increase the load bearing on the thin 
walled boom.

https://www.boellhoff.com/ca-en/products-and-services/special-fasteners/blind-rivet-nuts-rivnut.php
These are commonly available at hardware stores.

You don't need the special tool, you can install them with 2 wrenches.  
I'm not sure what the load capabilities
are on these.  I used them to install my Vang, but my bolts go in 
horizontally through the boom, so most of the
load is on the boom material not pulling out the threadingand of 
course, I'm a lot smaller boat.


Cheers,
  Jeff Nelson
  Muir Caileag
  C 30 - 549
  Armdale Y.C.

On 2022-10-31 10:48, Barry McKee via CnC-List wrote:

Option 1 seems to be the best solution.  Boom material may not be thick enough 
to support the helicoil solution.

Good luck!!

Barry McKee
C 29 Mk I



My options are: 1) move the vang fitting and drill/tap new holes; 2) 
drill/tap the existing holes with larger bolts (which may be too large to fit 
in the vang fitting); or 3) install helicoil inserts in the existing holes 
(which I've never used before).  Thoughts?

Matt
C 42 Custom


Stus-List Re: Vang repair

2022-10-31 Thread Barry McKee via CnC-List
Option 1 seems to be the best solution.  Boom material may not be thick enough 
to support the helicoil solution.

Good luck!!

Barry McKee
C 29 Mk I

-Original Message-
From: Matt Wolford via CnC-List [mailto:cnc-list@cnc-list.com] 
Sent: 31-Oct-22 9:22 AM
To: 'Stus-List'
Cc: wolf...@erie.net
Subject: Stus-List Vang repair

Listers:

I'm about to undertake a repair and could use some advice.  On an 
overnight delivery in August we were on a broad reach in large waves and the 
main unexpectedly jibed.  We promptly put on a preventer.  In the morning I 
found 8 sheared off cap socket screws from the boom vang lying on the deck.

The vang is secured with a fitting that can be moved fore and aft in a 
channel on the underside of the boom.  The channel runs the length of the boom. 
 Whoever installed the fitting originally found a suitable location for the 
vang and drilled/tapped holes to securely mount the fitting into a piece of 
aluminum that is integral to the channel inside the boom.  Inspection of the 
holes indicates that several were damaged when the cap socket screws were 
sheared.  I'm glad no one was near that boom when the main jibed.

My options are: 1) move the vang fitting and drill/tap new holes; 2) 
drill/tap the existing holes with larger bolts (which may be too large to fit 
in the vang fitting); or 3) install helicoil inserts in the existing holes 
(which I've never used before).  Thoughts?

Matt
C 42 Custom