Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Curt Nixon

Hi Damien:

I perhaps got a little too annoyed at reading some of the cr*p that gets 
passed off on line as worthwhile technical information.  Anyway...too 
issues going on really.


1. Do the AC4 or any other Drake or similar units need fans?
2. How to implement fans..especially blowing in or out.

For 1.  Do they need fans.  I would say, technically no..most have 
lasted over 40 years without them
The fact is however, that the service life of electronics is extended 
greatly if they are kept cooler.  In the 60s, adding a fan to a rig was 
an expensive proposition..thats why many manufacturers made them 
optional.  I am sure Drake never had an engineering discussion about 
lets make sure these rigs are still working fine in 2010 !!  They did 
however have discussions about maximizing performance at chosen price 
points. Today, adding a quiet, small fan is trivial...so I opt to do 
it..as do many others.  The only real issue with the AC4 is that holes 
must be drilled in the cover.  I got over that once I replaced all of 
the original filter caps, rectifiers and bleeders with the Heathkit 
shop upgrade board.  I use my Drake rigs; a lot.  When they are on, they 
stay on for 12-16 hours at a time and frequently I run RTTY contests, or 
CW contests with them.  If a collection just sits there and never runs 
more than a couple hours a month, I'm sure there is not much need for a 
fan--anywhere in the system. Even the PS7 however,  has an optional 
location for an 80mm exhaust fan.  And it is a large open enclosure 
compared to the AC4 and also has perforated covers.


It is interesting to note that the AC3 had no cover.  I suspect that 
Drake felt some safety pressure to cover the PS.  Also...the fact that 
the cover on the AC4 is aluminum I suspect is not just coincidence but a 
thermal decision as well.  This could have been perferrated steel like 
the rest of the line.  Why not?  I suspect that the solid aluminum cover 
is better thermally..aluminum is MUCH more conductive than steel.  Its a 
big heat radiator.


As for question 2, all of these small fans are designed to move air in 
only one direction.  They also are designed to work with a very small 
negative pressure on the draw side...there ability to function drops to 
nearly zero if they work against a positive pressure on the exhaust 
side.  SO...unless there is zero restriction in the path, they should 
always be run pulling air and not pushing it.  A simple experiment can 
prove this.  Put a 40W lightbulb in a cardboard box and put a fan on it 
pointing in.  seal it up with a thermometer and turn on the fan and lite 
and watch the temp.  Poke a few small holes in the box and watch wat 
happensnot much.  Now turn the fan around so it pulls air out..air 
will be drawn into the holes you made..the temp will drop fast.


Or just remember what happens when the bag (creating pressure on the 
fan) in your vacuum cleaner gets plugged.  Not much air flow going in then.


Confusion occurs I think because people think about things like there 
furnace or a linear with forced air cooling.  There are blowers that ARE 
designed to work against positive pressure.  Squirrel cage blowers for 
example. In this case, the blower is able to pressurize the enclosure 
and the warm air is expelled thru vents in the box.  The fundamental 
design of the blower is different.


In fact, small fans can't operate very well with much suction either but 
really die with pressure.  They are designed to operate in a moving 
stream of air.  Restrict the stream, and efficiency drops drastically.


The AC4 is really a excellent setup for cooling.  The slots around the 
cover low and high offer a fair amount of total cross section open area, 
and when the fan draws air out of the box, the ingoing fresh air is 
distributed thruout the enclosure and exhausted via the fan.  No dead 
air and constant, low level flow.


A great setup would be the fan exausting from one end and inlet holes in 
the opposite end.  I looked at doing that but then the PS would not fit 
inside the MS4.


Across Yaesu, ICOM, and the Drake TR7, ALL of the fans, standard and 
optional, draw air out of the enclosures.  This maximizes the efficiency 
of the fan operation, reduces the chance of dead air hot spots.


So..I am staying with my approach to utilize fans on all of my drake and 
other equipment..I'll have the R-4 fan install pix added soon to the 
picture album..as noted before, it keeps the r4 audio tube heat from the 
transformer and in the process, improved the initial vfo drift 
performance as well.


Will the AC4 drop dead without a fan?  No, surely not.  Will it last 
longer with one?  Absolutely.


In the interest of closure, I will post this to Drakelist as well Damien. 


As always, questions or comments are welcomed.

Curt
KU8L


Damien Mannix wrote:

Been following this thread with great interest.  Thanks guys.
 
I do not understand the dynamics but am anxious to learn.  Do I gather 

Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Richard Knoppow


- Original Message - 
From: Curt Nixon cptc...@flash.net
To: Damien Mannix damienman...@hotmail.com; drakelist 
Drakelist@zerobeat.net

Sent: Thursday, December 16, 2010 8:41 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary



Hi Damien:

I perhaps got a little too annoyed at reading some of the 
cr*p that gets passed off on line as worthwhile technical 
information.  Anyway...too issues going on really.


1. Do the AC4 or any other Drake or similar units need 
fans?

2. How to implement fans..especially blowing in or out.

For 1.  Do they need fans.  I would say, technically 
no..most have lasted over 40 years without them
The fact is however, that the service life of electronics 
is extended greatly if they are kept cooler.  In the 60s, 
adding a fan to a rig was an expensive proposition..thats 
why many manufacturers made them optional.  I am sure 
Drake never had an engineering discussion about lets make 
sure these rigs are still working fine in 2010 !!  They 
did however have discussions about maximizing performance 
at chosen price points. Today, adding a quiet, small fan 
is trivial...so I opt to do it..as do many others.  The 
only real issue with the AC4 is that holes must be drilled 
in the cover.  I got over that once I replaced all of the 
original filter caps, rectifiers and bleeders with the 
Heathkit shop upgrade board.  I use my Drake rigs; a lot. 
When they are on, they stay on for 12-16 hours at a time 
and frequently I run RTTY contests, or CW contests with 
them.  If a collection just sits there and never runs more 
than a couple hours a month, I'm sure there is not much 
need for a fan--anywhere in the system. Even the PS7 
however,  has an optional location for an 80mm exhaust 
fan.  And it is a large open enclosure compared to the AC4 
and also has perforated covers.


It is interesting to note that the AC3 had no cover.  I 
suspect that Drake felt some safety pressure to cover the 
PS.  Also...the fact that the cover on the AC4 is aluminum 
I suspect is not just coincidence but a thermal decision 
as well.  This could have been perferrated steel like the 
rest of the line.  Why not?  I suspect that the solid 
aluminum cover is better thermally..aluminum is MUCH more 
conductive than steel.  Its a big heat radiator.


As for question 2, all of these small fans are designed to 
move air in only one direction.  They also are designed to 
work with a very small negative pressure on the draw 
side...there ability to function drops to nearly zero if 
they work against a positive pressure on the exhaust side. 
SO...unless there is zero restriction in the path, they 
should always be run pulling air and not pushing it.  A 
simple experiment can prove this.  Put a 40W lightbulb in 
a cardboard box and put a fan on it pointing in.  seal it 
up with a thermometer and turn on the fan and lite and 
watch the temp.  Poke a few small holes in the box and 
watch wat happensnot much.  Now turn the fan around so 
it pulls air out..air will be drawn into the holes you 
made..the temp will drop fast.


Or just remember what happens when the bag (creating 
pressure on the fan) in your vacuum cleaner gets plugged. 
Not much air flow going in then.


Confusion occurs I think because people think about things 
like there furnace or a linear with forced air cooling. 
There are blowers that ARE designed to work against 
positive pressure.  Squirrel cage blowers for example. In 
this case, the blower is able to pressurize the enclosure 
and the warm air is expelled thru vents in the box.  The 
fundamental design of the blower is different.


In fact, small fans can't operate very well with much 
suction either but really die with pressure.  They are 
designed to operate in a moving stream of air.  Restrict 
the stream, and efficiency drops drastically.


The AC4 is really a excellent setup for cooling.  The 
slots around the cover low and high offer a fair amount of 
total cross section open area, and when the fan draws air 
out of the box, the ingoing fresh air is distributed 
thruout the enclosure and exhausted via the fan.  No dead 
air and constant, low level flow.


A great setup would be the fan exausting from one end and 
inlet holes in the opposite end.  I looked at doing that 
but then the PS would not fit inside the MS4.


Across Yaesu, ICOM, and the Drake TR7, ALL of the fans, 
standard and optional, draw air out of the enclosures. 
This maximizes the efficiency of the fan operation, 
reduces the chance of dead air hot spots.


So..I am staying with my approach to utilize fans on all 
of my drake and other equipment..I'll have the R-4 fan 
install pix added soon to the picture album..as noted 
before, it keeps the r4 audio tube heat from the 
transformer and in the process, improved the initial vfo 
drift performance as well.


Will the AC4 drop dead without a fan?  No, surely not. 
Will it last longer with one?  Absolutely.


In the interest of closure, I will post this to 

Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread mike bryce
thought I'd toss my .02 in with a question

on the tr series, a fan mounted to the rear of the pa compartment, 

should it blow in

or suck out?

since we're not trying to pressurize a compartment, there's plenty of holes in 
the cage and top cover, and since heat rises,
it would seem to me that one would mount the fan so it would blow into and onto 
the final tubes

To me, it seems a fan sucking air out of the pa compartment would have to 
compete with the natural convention of heat raising

so, what's the word from the thermal gods?



Mike, WB8VGE
SunLight Energy Systems
The Heathkit Shop
http://www.theheathkitshop.com/
J e e p
o|||o
 
If the facts don't fit the theory, change the facts.
 Albert Einstein


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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Don Cunningham
Mike,
I still vote for the suck it out feature, top mounted or rear mounted.  You 
do NOT want to blow that hot air across the finals and directly to the PTO.  It 
already drifts enough, and the gentle cooling by pulling air out will lower the 
inside temperature drastically AND allow the PTO to stabilize sooner.  Try 
it
73,
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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Don Cunningham
By the way, I am NOT a thermal god, but just an old fashioned, near 40 year 
user of Drake products.
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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Richard Knoppow


- Original Message - 
From: mike bryce proso...@sssnet.com

To: Richard Knoppow 1oldle...@ix.netcom.com
Cc: captc...@flash.net; Drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 9:32 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary


thought I'd toss my .02 in with a question

on the tr series, a fan mounted to the rear of the pa
compartment,

should it blow in

or suck out?

since we're not trying to pressurize a compartment, there's
plenty of holes in the cage and top cover, and since heat
rises,
it would seem to me that one would mount the fan so it would
blow into and onto the final tubes

To me, it seems a fan sucking air out of the pa compartment
would have to compete with the natural convention of heat
raising

so, what's the word from the thermal gods?



Mike, WB8VGE
SunLight Energy Systems
The Heathkit Shop
http://www.theheathkitshop.com/

I noted this in my little diatribe. For the T4 the fan
works best sucking the heat out from the top. Its very
simple and works. Most of the heat in this TX comes from the
finals and is concentrated in the final compartment. While
it is in a perforated metal enclosure there is a lot of heat
generated in a small area plus the addition of the external
cabinet further interferes with both direct radiation of
heat and convection. A small fan very significantly reduces
the heat.
Much of what I wrote has to do with completely enclosed
spaces where the conditions are quite different from the
above. Where you can control the air flow there are
advantages to positive pressure but, again, one must be
careful to plot out the flow of _heat_ to insure one is not
getting unintended  heating rather than cooling. Actually,
that's the problem with using a pushing fan on something
like the T4, the heat is pushed out around other components
and can heat them up where the sucking fan draws cool air
from around the tubes and exhausts it directly to the air.
   I mainly wanted to point out the differences between
cooling a basically open area like the T4 final cage and a
completely enclosed space like the AC-4.


--
Richard Knoppow
Los Angeles
WB6KBL
dickb...@ix.netcom.com


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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Curt Nixon

GA Mike:

Sure, as far as the air movement is concerned, I don't think there is 
anything wrong with that thinking.  But the relative amount of air 
movement from the natural convection is very small compared to the 
amount created by the fan.  I think the controlling issue, in this case 
is the efficiency of the fan.  As Richard explained, by creating a small 
negative pressure (suction) with the fan, air will enter the Tx from 
everywhere.  More from the areas of least restriction..like the vent 
holes around the tube sockets and screen over large hole beneath the 
finals compartment...and move up and out thru the fan.  This small but 
widely distributed exchange of air is the best situation for the rig as 
a whole.  It is not necessary to blow air across these tubes to cool 
them..just endeaver to keep the ambient air surrounding them at some 
lower nominal temperature...the glass tube can conduct the internal heat 
away pretty well as long as the air is not totally stagnant.


If appearance was no issue, I would put the fan, drawing out, right on 
top of the final cage.  But since the cage is perforated, placing it on 
the back is nearly as effective and looks better :) 

The fan easily overcomes the normal convection path that would be 
straight up and the bonus is you exchange air pretty much throughout the 
rig.


BTW..these fans are EXTREMELY sensitive to the smallest backpressure.  
They pressureize a compartment..that is the whole point.  If they could, 
it wouldn't make any difference to the rig, as Richard explained.  It 
doesn't care which direction the air goes, just that it is exchanged for 
cooler air.  The fan DOES care tho.  Even the perforated cages present a 
significant back pressure to one of these fans.


Try it...use an incense stick and put the fan right against the cage 
blowing in...smoke stick on opposite side.  Now try it with fan pulling 
air thru the perf panel.  You will see the difference.


When I played with the R4 fan install, I did some very interesting flow 
experiments using incense sticks for smoke and watched where the air was 
going.  It is very easy to tell the difference in pressure v suction 
when doing this.


Will they work blowing in? sure..they worked 40 years w no fan. m They 
just work better pulling air out (thru).


BTW.  This is all out the window when considering tube components that 
require forced air cooling.  Different situation entirely--and most use 
blowers not fans.


FWIW

Curt





mike bryce wrote:

thought I'd toss my .02 in with a question

on the tr series, a fan mounted to the rear of the pa compartment, 


should it blow in

or suck out?

since we're not trying to pressurize a compartment, there's plenty of 
holes in the cage and top cover, and since heat rises,
it would seem to me that one would mount the fan so it would blow into 
and onto the final tubes


To me, it seems a fan sucking air out of the pa compartment would have 
to compete with the natural convention of heat raising


so, what's the word from the thermal gods?



Mike, WB8VGE
SunLight Energy Systems
The Heathkit Shop
http://www.theheathkitshop.com/
J e e p
o|||o
 
If the facts don't fit the theory, change the facts.

 Albert Einstein




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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Curt Nixon

All:

On both of my AC4s, from 1966ish, the cover has a series of slots along 
the top and lower edge just above the top of the chassis.  These seem to 
provide a very even distribution of inlet air when using the method I 
have chosen.  Are there AC4s that DO NOT have the slots?


As Richard describes, if the slots aren't there, the suction cooling 
doesn't work.  You have to have a way for the exchange air to enter.  
(Or escape)


BTW, Richard is absolutely on target regarding the consideration of heat 
movement.  No one cares about where the air goes we are really concerned 
about its effect on the heat flow.  Thermal modeling and IR thermal 
imaging has provided designers today with much better analysis tools 
than were available in the 60's.


Cheers

Curt




Richard Knoppow wrote:


- Original Message - From: mike bryce proso...@sssnet.com
To: Richard Knoppow 1oldle...@ix.netcom.com
Cc: captc...@flash.net; Drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 9:32 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary


thought I'd toss my .02 in with a question

on the tr series, a fan mounted to the rear of the pa
compartment,

should it blow in

or suck out?

since we're not trying to pressurize a compartment, there's
plenty of holes in the cage and top cover, and since heat
rises,
it would seem to me that one would mount the fan so it would
blow into and onto the final tubes

To me, it seems a fan sucking air out of the pa compartment
would have to compete with the natural convention of heat
raising

so, what's the word from the thermal gods?



Mike, WB8VGE
SunLight Energy Systems
The Heathkit Shop
http://www.theheathkitshop.com/

I noted this in my little diatribe. For the T4 the fan
works best sucking the heat out from the top. Its very
simple and works. Most of the heat in this TX comes from the
finals and is concentrated in the final compartment. While
it is in a perforated metal enclosure there is a lot of heat
generated in a small area plus the addition of the external
cabinet further interferes with both direct radiation of
heat and convection. A small fan very significantly reduces
the heat.
Much of what I wrote has to do with completely enclosed
spaces where the conditions are quite different from the
above. Where you can control the air flow there are
advantages to positive pressure but, again, one must be
careful to plot out the flow of _heat_ to insure one is not
getting unintended  heating rather than cooling. Actually,
that's the problem with using a pushing fan on something
like the T4, the heat is pushed out around other components
and can heat them up where the sucking fan draws cool air
from around the tubes and exhausts it directly to the air.
   I mainly wanted to point out the differences between
cooling a basically open area like the T4 final cage and a
completely enclosed space like the AC-4.


--
Richard Knoppow
Los Angeles
WB6KBL
dickb...@ix.netcom.com


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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Richard Knoppow


- Original Message - 
From: Curt Nixon cptc...@flash.net

Cc: Drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 10:59 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary



All:

On both of my AC4s, from 1966ish, the cover has a series 
of slots along the top and lower edge just above the top 
of the chassis.  These seem to provide a very even 
distribution of inlet air when using the method I have 
chosen.  Are there AC4s that DO NOT have the slots?


As Richard describes, if the slots aren't there, the 
suction cooling doesn't work.  You have to have a way for 
the exchange air to enter.  (Or escape)


BTW, Richard is absolutely on target regarding the 
consideration of heat movement.  No one cares about where 
the air goes we are really concerned about its effect on 
the heat flow.  Thermal modeling and IR thermal imaging 
has provided designers today with much better analysis 
tools than were available in the 60's.


Cheers

Curt




Richard Knoppow wrote:


- Original Message - From: mike bryce 
proso...@sssnet.com

To: Richard Knoppow 1oldle...@ix.netcom.com
Cc: captc...@flash.net; Drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 9:32 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary


thought I'd toss my .02 in with a question

on the tr series, a fan mounted to the rear of the pa
compartment,

should it blow in

or suck out?

since we're not trying to pressurize a compartment, 
there's

plenty of holes in the cage and top cover, and since heat
rises,
it would seem to me that one would mount the fan so it 
would

blow into and onto the final tubes

To me, it seems a fan sucking air out of the pa 
compartment

would have to compete with the natural convention of heat
raising

so, what's the word from the thermal gods?



Mike, WB8VGE
SunLight Energy Systems
The Heathkit Shop
http://www.theheathkitshop.com/

I noted this in my little diatribe. For the T4 the 
fan

works best sucking the heat out from the top. Its very
simple and works. Most of the heat in this TX comes from 
the
finals and is concentrated in the final compartment. 
While
it is in a perforated metal enclosure there is a lot of 
heat
generated in a small area plus the addition of the 
external

cabinet further interferes with both direct radiation of
heat and convection. A small fan very significantly 
reduces

the heat.
Much of what I wrote has to do with completely 
enclosed

spaces where the conditions are quite different from the
above. Where you can control the air flow there are
advantages to positive pressure but, again, one must be
careful to plot out the flow of _heat_ to insure one is 
not
getting unintended  heating rather than cooling. 
Actually,

that's the problem with using a pushing fan on something
like the T4, the heat is pushed out around other 
components

and can heat them up where the sucking fan draws cool air
from around the tubes and exhausts it directly to the 
air.

   I mainly wanted to point out the differences between
cooling a basically open area like the T4 final cage and 
a

completely enclosed space like the AC-4.


--
Richard Knoppow
Los Angeles
WB6KBL
dickb...@ix.netcom.com


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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Richard Knoppow


- Original Message - 
From: Curt Nixon cptc...@flash.net

Cc: Drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 10:59 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary



All:

On both of my AC4s, from 1966ish, the cover has a series 
of slots along the top and lower edge just above the top 
of the chassis.  These seem to provide a very even 
distribution of inlet air when using the method I have 
chosen.  Are there AC4s that DO NOT have the slots?


As Richard describes, if the slots aren't there, the 
suction cooling doesn't work.  You have to have a way for 
the exchange air to enter.  (Or escape)


BTW, Richard is absolutely on target regarding the 
consideration of heat movement.  No one cares about where 
the air goes we are really concerned about its effect on 
the heat flow.  Thermal modeling and IR thermal imaging 
has provided designers today with much better analysis 
tools than were available in the 60's.


Cheers

Curt
  Sheesh... My AC-4 is maybe four feet away and I've 
rebuilt it. It DOES have the slots. I don't know why I 
pictured it with a completely solid case. All bets are off 
as far as my coments on blowing rather than sucking (oh 
dear) but I would put the fan so that air around the 
transformer is maximized.



--
Richard Knoppow
Los Angeles
WB6KBL
dickb...@ix.netcom.com 



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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Richard Knoppow


- Original Message - 
From: Curt Nixon cptc...@flash.net

Cc: Drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 10:59 AM
Subject: Re: [Drakelist] AC4 heat Fan Summary

   I evidently sent a blank reply to this message in the 
course of sending a real one. Not sure how I did that but I 
appologize.



--
Richard Knoppow
Los Angeles
WB6KBL
dickb...@ix.netcom.com 



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Re: [Drakelist] AC4 heat Fan Summary

2010-12-16 Thread Jim Shorney
On Thu, 16 Dec 2010 12:32:48 -0500, mike bryce wrote:

should it blow in

or suck out?

This would seem to be a question of spot cooling vs. system cooling. You've
already got some very good responses, so I'll keep this short. I did some
experiments on this question RE: TR-7 a couple of years ago and confirmed that
it was better to pull air out, rather than blow it in with the stock FA-7 fan.
The most interesting result noted was that, with the fan blowing in, the
temperature excursions in the area being spot cooled (the PA heatsink) were
actually greater than with the fan pulling air out. Cooldown time was also
longer. I don't know if this would hold true with the tube gear or power supply
as well, or if it was just an anomaly related to the TR-7's heat sink design.

73

-Jim


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[Drakelist] TR-4 Low Receive

2010-12-16 Thread Paul Gerhardt
TR-4

TR-4 I am working now seems to have two main 'issues'
1. Low Receive.  I have checked and cleaned the antenna relay and
ohming out the circuit it appears to be switching OK.  The Cal
Function seems to work normally and according to the schematic seems
to inject the signal to the grid of V7 which is nearly the same point
that the Receive Antenna Signal comes in.  The Cal Signal provides a
S9 plus some S meter reading on 40M and plenty of audio to the
speaker.  The receive signals are quite weak and even the strongest
signals do not move the meter.  They are copyable with the audio gain
up all the way however.  The transmitter seems to work normally. Other
bands are pretty much the same with the Cal signal being weaker as one
goes up in freq.  The transmitter seems normal.

2. One Xtal filter seems 'dead'  only the X position works on any band.

All the tubes have been checked and the V7 has been subbed with the
same result.  Transmitter shows good power and modulation on both SSB
and AM (in the X pos)

I am tempted to start trying to align the RF and mixer transformers T9
T10 but I really think there is an open or hi resistance in the RX ant
path.  The antenna jack reads a short in the RX position and this
seems to be 'normal' as the coupling to T9 should show only the
resistance of the T9 and the small coax from the Lamp Fuse.

Any other troubleshooting ideas from the group?



-- 
Paul Gerhardt
K3PG
http://pgerhardt.blogspot.com
QRP ARCI 6674
FP 274

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Re: [Drakelist] TR-4 Low Receive

2010-12-16 Thread LEE BAHR
I had a TR-4 once I acqured with the same problem.  The calibrator signal 
was very strong but the reciever was deaf.  Apparently the rig was hit with 
a lightning strike and took out the couple turn link from the antenna to one 
of the can transformers.  (I don't have a schematic in front of me).  I had 
to remove a coupling shaft to get at the can transformer and remove it and 
then remove the can over the RF transformer.  The link coil was melted 
apart.  All I had to do was make a new link, maybe 2 or 3 turns as I recall, 
out of magnet wire and reverse the process.  My protection lamp also needed 
replacing as well as the slide switch.  Once this was done, everything 
worked just fine.


Lee, w0vt


- Original Message - 
From: Paul Gerhardt phgerha...@gmail.com

To: drakelist@zerobeat.net
Sent: Thursday, December 16, 2010 10:23 PM
Subject: [Drakelist] TR-4 Low Receive



TR-4

TR-4 I am working now seems to have two main 'issues'
1. Low Receive.  I have checked and cleaned the antenna relay and
ohming out the circuit it appears to be switching OK.  The Cal
Function seems to work normally and according to the schematic seems
to inject the signal to the grid of V7 which is nearly the same point
that the Receive Antenna Signal comes in.  The Cal Signal provides a
S9 plus some S meter reading on 40M and plenty of audio to the
speaker.  The receive signals are quite weak and even the strongest
signals do not move the meter.  They are copyable with the audio gain
up all the way however.  The transmitter seems to work normally. Other
bands are pretty much the same with the Cal signal being weaker as one
goes up in freq.  The transmitter seems normal.

2. One Xtal filter seems 'dead'  only the X position works on any band.

All the tubes have been checked and the V7 has been subbed with the
same result.  Transmitter shows good power and modulation on both SSB
and AM (in the X pos)

I am tempted to start trying to align the RF and mixer transformers T9
T10 but I really think there is an open or hi resistance in the RX ant
path.  The antenna jack reads a short in the RX position and this
seems to be 'normal' as the coupling to T9 should show only the
resistance of the T9 and the small coax from the Lamp Fuse.

Any other troubleshooting ideas from the group?



--
Paul Gerhardt
K3PG
http://pgerhardt.blogspot.com
QRP ARCI 6674
FP 274

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[Drakelist] TR-4 Low Receive

2010-12-16 Thread Paul Gerhardt
The lamp fuse is good.  Coax reads 'shorted' as it leaves the fuse and
relay area same at the ant connector so-239 on rear of rig.


-- 
Paul Gerhardt
K3PG
http://pgerhardt.blogspot.com
QRP ARCI 6674
FP 274

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