[Elecraft] Relay Removal Results

2006-01-10 Thread Steve Kavanagh
Thanks to all who shared their experience and
suggestions.  Some interesting approaches indeed.

I decided to try the spring-loaded solder sucker
method, since one was available. It worked well enough
(in conjunction with a bit of lead prodding) on all
the ungrounded pins, but I couldn't get the grounded
ones to stay hot long enough.  As there were only two
per relay I was able to get the relays out
successfully by heating these pins only (one at a
time, having cleaned out the other holes with the
solder sucker), combined with gentle prying.

All seems to have gone well as the K160RX they were in
is now apparently operating normally.

73,
Steve VE3SMA







__ 
Find your next car at http://autos.yahoo.ca
___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


Re: [Elecraft] Relay Removal Results

2006-01-10 Thread ab4cz
A little hint with the spring loaded solder-sucker.  Use an X-Acto knife and 
cut a  little notch in the end of the tip so your soldering iron tip can stay 
on the joint while the sucker straddles the tip.  That way you can heat the 
joint, stick the solder sucker over the tip of the iron, and suck out the 
solder.  I've used mine like this for years.  I hired a technician once and 
when he borrowed my solder sucker, he fixed the tip by cutting it flat again. 
 I had to bring him  up to speed on the better way.

73,
jim
 -- Original message --
From: Steve Kavanagh [EMAIL PROTECTED]
 Thanks to all who shared their experience and
 suggestions.  Some interesting approaches indeed.
 
 I decided to try the spring-loaded solder sucker
 method, since one was available. It worked well enough
 (in conjunction with a bit of lead prodding) on all
 the ungrounded pins, but I couldn't get the grounded
 ones to stay hot long enough.  As there were only two
 per relay I was able to get the relays out
 successfully by heating these pins only (one at a
 time, having cleaned out the other holes with the
 solder sucker), combined with gentle prying.
 
 All seems to have gone well as the K160RX they were in
 is now apparently operating normally.
 
 73,
 Steve VE3SMA
 
 
 
   
 
   
   
 __ 
 Find your next car at http://autos.yahoo.ca
 ___
 Elecraft mailing list
 Post to: Elecraft@mailman.qth.net
 You must be a subscriber to post to the list.
 Subscriber Info (Addr. Change, sub, unsub etc.):
  http://mailman.qth.net/mailman/listinfo/elecraft
 
 Help: http://mailman.qth.net/subscribers.htm
 Elecraft web page: http://www.elecraft.com


___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


[Elecraft] Relay Removal ?

2006-01-04 Thread Steve Kavanagh
OK, while everyone seems to be on the subject of
stupidity...I just found I installed two of Elecraft's
ubiquitous latching relays incorrectly (after several
checks to make sure it was done right !).

Has anyone ever successfully unsoldered one without
serious damage to either the relay or the board ? If
so what technique did you use ?

73,
Steve VE3SMA






__ 
Find your next car at http://autos.yahoo.ca
___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


Re: [Elecraft] Relay Removal ?

2006-01-04 Thread Allan Bacon
If you can get a desoldering tool with heated pencil and desolder vacuum 
built-in 
go for it. I got a Hako 808 and removed many remove components from 
boards without damaging components or boards on any PCB's. Double-sided, 
singles and multi-layer. 
73,
KI4HRN

- Original Message 
From: Steve Kavanagh [EMAIL PROTECTED]
To: elecraft@mailman.qth.net
Sent: Wednesday, January 04, 2006 2:17:27 PM
Subject: [Elecraft] Relay Removal ?


OK, while everyone seems to be on the subject of
stupidity...I just found I installed two of Elecraft's
ubiquitous latching relays incorrectly (after several
checks to make sure it was done right !).

Has anyone ever successfully unsoldered one without
serious damage to either the relay or the board ? If
so what technique did you use ?

73,
Steve VE3SMA



___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


RE: [Elecraft] Relay Removal ?

2006-01-04 Thread EricJ
I mounted an entire row in my K1 ATU backwards after checking it at least
once.

It was easier and safer to just crush them with sidecutters, remove the pins
with desoldering braid and replace the relays with knew ones. I found them
locally, but you can get them from Elecraft, Mouser or Digikey as well. They
aren't very special and they are inexpensive.

Unless you have one of those fancy desolderers they talk about here (I
don't), it is risky and very tedious trying to do it with desoldering braid.
I figured if I couldn't handle soldering them in correctly in the first
place, what would make me think I could desolder them correctly after the
fact. 

Eric
KE6US
www.ke6us.com 

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Steve Kavanagh
Sent: Wednesday, January 04, 2006 11:17 AM
To: elecraft@mailman.qth.net
Subject: [Elecraft] Relay Removal ?

OK, while everyone seems to be on the subject of stupidity...I just found I
installed two of Elecraft's ubiquitous latching relays incorrectly (after
several checks to make sure it was done right !).

Has anyone ever successfully unsoldered one without serious damage to either
the relay or the board ? If so what technique did you use ?

73,
Steve VE3SMA






__
Find your next car at http://autos.yahoo.ca
___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com
___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


RE: [Elecraft] Relay Removal ?

2006-01-04 Thread Don Wilhelm
Steve,

If you have a Hakko 808 or similar quality desoldering tool, you might try
removing them, but if not, I strongly suggest that you order new relays and
cut the cases on the existing ones so you can remove the pins one at a time
and clean up with solder wick. The board with the other mounted components
is more valuable than the relays - remember that when you are working, we
hams have a tendency to salvage everything possible, but resist that
temptation.

73,
Don W3FPR


 -Original Message-

 OK, while everyone seems to be on the subject of
 stupidity...I just found I installed two of Elecraft's
 ubiquitous latching relays incorrectly (after several
 checks to make sure it was done right !).

 Has anyone ever successfully unsoldered one without
 serious damage to either the relay or the board ? If
 so what technique did you use ?

 73,
 Steve VE3SMA


___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


Re: [Elecraft] Relay Removal ?

2006-01-04 Thread Ian Stirling
On Wednesday 04 January 2006 20:05, Allan Bacon wrote:
 If you can get a desoldering tool with heated pencil and desolder vacuum 
 built-in 
 go for it. I got a Hako 808 and removed many remove components from 
 boards without damaging components or boards on any PCB's. Double-sided, 
 singles and multi-layer. 

  I have used the spring loaded sucking plunger
type that's used with a soldering iron to
remove ICs and components.  I have one from
RS Components (when I lived in England) and one
from Radio Shack.
  The method is to remove the solder and then
'crack' the leads from the board, to free them
from the residual solder, with a small
screwdriver or such tool.  Even 40 pin ICs
succumb undamaged to this.

Ian, G4ICV, AB2GR, K2 #4962
--
___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com


[Elecraft] relay removal...

2006-01-04 Thread Indy
OK, HOW I DID IT !!!

First, I made a tool, a heat shield.  I made this out of a piece of tin from an 
Altoids box.  I used a set of relay holes on the circuit board to mark on this 
piece of tin the precise location of all ten holes with a needle.  Then I put 
the piece of tin on a piece of wood, I wanted a soft backing, and I punched the 
holes with a nail.  I made the holes big enough for the soldered relay pins to 
poke through the holes.  Further more, because I punched the holes with a nail 
into wood, the wood side of the tin was pushed out around each hole.

I used tin snips to cut out the rectangle larger than the relay area, forty 
five cuts in the corners of the shield, folded the sides up perhaps 20 degrees. 
 What I have made here is a heat shield.  The poked through metal from punching 
holes holds the heat shield up off the PC board.  But the soldered pins all 
show on the top side of the heat shield.  The heat shield spread out more than 
a quarter of an inch beyond the pins.

Now, I placed the PC board across two piles of books so that the offending 
relay is below.  I gently gripped the relay with a vice-grips with a piece of 
leather between the vice-grips and the relay.  the pile of books was tall 
enough that the vice-grips hung down between them, putting weight pulling on 
the relay out of the board.

Now.  I took a hand held mini-butane torch, cost fifteen dollars at the local 
hardware store, and flamed ALL the pins at once.  In seconds, the vice-grips 
pulled the relay out of the holes.

Relays all fine.  PC board fine.   Piece of cake.

E-mail me if you want a picture of the heat shield.

Good luck,

Fred - KT5X
K2 # 700

___
Elecraft mailing list
Post to: Elecraft@mailman.qth.net
You must be a subscriber to post to the list.
Subscriber Info (Addr. Change, sub, unsub etc.):
 http://mailman.qth.net/mailman/listinfo/elecraft

Help: http://mailman.qth.net/subscribers.htm
Elecraft web page: http://www.elecraft.com