Re: Typing Shortcuts

2001-06-14 Thread CDUPRES

Hi Bob et al.

One TLA (FLA) seems to be missing, one which implies such awesome influence 
and power, the ultimate reason for everything., that is the SWMBO.

This is the TLA that justifies all manner of actions, expenditure, or the 
lack thereof...

It stands for  'She Who Must Be Obeyed'.   No further explanation needed...  
:-)

Chris Dupres
Surrey, UK.

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Re: X ray safety interlocks.

2001-06-02 Thread CDUPRES

Hi Bob.

You asked:

<<  can a low voltage relay be
 used to control another relay which has a set of contacts that when
 activated, removes the energy supply circuit to the 
 high volatage generator?  >>

A couple of things wrong with that.

1.  Using a 'low voltage relay tpo control' is fundementally flawed, as they 
can fail open or closed, and you have no indication and no 'intrinsic 
failsafe' operation.
2.  Using a relay to 'open on energise' is fundementally flawed as the coil 
or associated circuits may open circuit and leave the power on, or the 
opening cotacts may weld together.

The two independent interlocks you require are simply two mechanical 'Safety 
Switches', which are positively linked to the doors such that the contacts 
are forced apart by a cam action so that at the unsafe position the contacts 
are 3mm apart and are non-overidable 

These switches can be directly connected into the supply to the HV supply , 
if it's a low voltage feed and fused within the switching capacity of the 
Safety switches.   Or the switches may be wired into a suitable Safety Relay 
with dual redundant series cobntacts and failure checking systems such as the 
PNOZ range made by Pilz, or the Minotaur range made by Guardmaster, for 
exactly that purpose.

Take care,

Chris Dupres
Surrey, UK.

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Re: AC Power Primer?

2001-05-04 Thread CDUPRES

Hi Brian.

<< Just to add a little more fuel to the flames! We
 supplied an Instrument to a well known semiconductor Manufacturer in Oregon
 which was powered from two 220 volt phases. I marked the rating plate as 220
 volt one phase as has been suggested. However the local inspector made us
 change it to 220 volt two phase. So what is the correct definition.   >>

I was always encouraged to describe a supply by how many phases were not 
earthed, and a device by how many phases it used.  In that context there is 
no such thing as a two phase device, at least not in the UK, as a two phase 
device would have three wires and the third phase is already there as the 
algebraic sum of the two phases.

In the UK the distribution system is Earthed Neutral 3 phase equal star.  In 
the USA and many other places there are all sorts of systems, e.g. open delta 
- earthed centre tap one phase, close delta earthed on phase, two phase 
earthed centre tap...  the list is long..

In the UK, we use 1 phase and neutral, or three phases with or without 
neutral.   Industrial systems use 2 phases, usually for control transformers 
which are single phase devices running at 415V, as there is no neutral.  In 
the UK neutral and Earth are tied together at the distribution room, but NO 
current is permitted in the local Protective Earth conductor or the 30mA 
RCD's trip.

I think your local inspector was probably OK in asking for the label to say 
Two Phase, as it was a Single phase device connected to Two phases.

Sound reasonable?

Chris Dupres
Surrey, UK.

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Re: Decoupling Capacitors

2001-01-28 Thread CDUPRES

Hi Scott, Chris et al.

Your stories of decoupling caps reminded me of a delightful cost reduction 
exercise I was involved in.

A company was making grinding machinery for Engineering, and they had 
instituted a fierce cost reduction exercise on the Electronics, including the 
Vibration Analysis board, which took signals from two G sensors for 
monitoring out of balance grinding wheels or bearing problems.

An Engineer was allocated to the task, and he spent three months totally 
redesigning the board from the ground up, repacing old analogue stuff, 
discrete transistors etc., and replacing with Op Amps etc. And he'd carried 
out a full set of formal testing on the bench.  I was an EMC consultant for 
them at the time, and they asked me if I'd like to review the new design.  I 
did, but was unsure about his input signal levels, so I asked the Field 
Service guys to measure the output from the sensors in the field.  I got the 
reply "Oh we havent fitted those for 6 years, the new bearing caps don't have 
accelerometers fitted".

A visit to their stores found a shelf stuffed full of cardboard boxes 
labelled 'Returned Service stock, Vib Boards".  For 6 years they'd had 
vibration displays in the field which stayed permanently at zero, and the 
customers were so pleased that the new bearings introduced 6 years previously 
had stopped all vibration problems.  Looking back over 6 years of 
pre-despatch test sheets showed "N/A" in the vibration analysis section.

They subsequently saved the cost of the boards, the display modules, the 
power supplies and all the wiring.  And such is the lot of the Consultant who 
states the blindingly obvious, they thought I was wonderful!  

I suppose the moral is,  sometimes cost saving exercises become TOO focused.

Chris Dupres
Surrey, UK.


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Re: EN55024

2000-12-06 Thread CDUPRES

Hi Ghery.

You wrote:

<<  The law is 89/336/EEC, the EMC Directive (or as I like to call it, the EMC
 Professional Employment Act of 1989).  It lays down, as you note, the
 essential requirement that a product not cause undue interference and that
 it operate as intended in its itended environment.  No more, no less.  No
 limits for emissions are provided in the EMC Directive. >>

The Euro Directive was born of the Treat of Rome, itself born in 1972, with 
the express purpose of removing barriers to trade.  If you read the 
Directive, in the first few pages I think (from memory) that it mentions 
'Free trade', 'removal of barriers to trade', 'etc. etc about ten times, but 
in just about the whole of the document it doesn't mention Interference or 
crackling radios at all.

The Directive is there to ensure that no Euro state can steal a lead on 
another by selling goods that don't have the same technical performance,  
i.e. that are cheaper!  By doing what the Directive requires, and applying 
the CE mark, it simply allows the bureacrats to let the goods in without let 
or hindrance so that they can be traded on an equal footing with locally 
produced goods.  Trade = peace, which isn't a bad thing...   I suspect that 
the Euro MP's wouldn't know an EMC if it fell on their foot, but they voted 
it in, as it was something that could be measured and defined relatively 
easily and could therefore be given political force.

The technical standards, CISPR etc. seem to be quite arbitary in places.  For 
instance, the sudden cessation of conducted emissions and the equally sudden 
beginning or radiated emissions at 30MHz is surely a bit convenient, tho' it 
has to be said it is not entirely impractical.

No,  I reckon that the EMC Directive is not anything to do with EMC, but 
another tool by which the Euro Bureacrats can merge Europe into this Super 
State so feared by the Brits and so revered by the Galls.

There, a bit of unsolicited trite bigotry, and it isn't even Friday.

Chris Dupres
Surrey, UK.

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Re: DC POWER FILTERING FOR ETS 300 132-2

2000-12-02 Thread CDUPRES

Hi Chris.

You asked:

<< What types of noise sources within a typical power supply or product would
 produce emissions in this frequency range?  >>

Sorry if this is teaching you to suck eggs...
Any bridge rectifier/capacitor filter will generate Conducted EMI is that 
frequency range, due to the 'commutation' effects of the forward conducting 
period of the rectifier diodes.

The higher the value of smoothing capacitor, the longer the voltage on the 
other side of the diode remains high, and the diode wont conduct until there 
is sufficient voltage  (0.7V'ish) across the diode to turn it on.  So, all 
the current to be delivered by the power supply, must be delivered to the 
smoothing capacitors while conducting for a very short period, sometimes as 
low as 100uS, or even 10uS.  

The average current in must equal the average current out, so if you are 
conducting only fo 100uS, rather than the full half cycle (10mS in the UK) 
then in order to maintain average output current the diode current must be 
10mS/100uS x Iout = 100 Iout.  So if you have a 5A power supply, the diode 
current will be 500A, for 100uS.  A higher value of smoothing capacitor may 
allow only 10uS conducting time, so the current would be 5000A for 10uS.  In 
reality these currents are rarely achieved, you simply see very hot diodes 
and output voltage drop.

So, you have very high speed switching of very high currents just buzzing and 
fizzing with high frequencies.  Diodes can switch very fast, and I have often 
measured huge amounts of conducted EMI up to 30MHz and above, though it then 
starts to radiate...  It's a situation where the non combatant will see 
conducted emissions and increase the smoothing to try to remove it, when in 
fact that just exacerbates the situation.  A simple way to reduce conducted 
emissions substantially is to reduce the smoothing capacitor to the point 
where it becomes noticeable on the target system, then double it!   You may 
be very surpprised how 10,000uF capacitors can be reduced to a few hundred 
with no significant increase in ripple, but a HUGE 20-30dB reduction in 
conducted EMI.

Difficult systems benefit from 3 phase supplies to the bridge, you can get 
away with no smoothing at all on non critical systems...  Or using multiphase 
transformers etc. etc...   This 'peaky' current demand of course, being as it 
is at the very peak of the supply voltage waveform,  is the source of the 
problem that is the purpose of IEC1000.3.2, etc.  the generation of harmonics 
back into the mains supply.

Sorry if I missed the point of your question, but I'm a simple soul and saw 
what I thought was a simple and obvious cause.  Or if it helps, I'm glad.

Chris Dupres
Surrey, UK.

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Re: Rechargeable Batteries

2000-11-23 Thread CDUPRES

Hi Mark.

You asked:
<< why do so many battery operated equipments 
 state that they must not be operated using rechargeable batteries? >>

There is no one all-purpose reason, but the two main ones, at least the ones 
I worry about with battery powered stuff, are:

1.  As you already implied, terminal voltage.  
NiCads are typically 20% lower terminal volts than Alkaline cells, and as 
lots of battery operated stuff needs a stabilised supply the headroom 
required to produce a stabilised supply can take the volts down too low.

2.  Short circuit current is very high with NiCad's.  If there is a fault 
internally, or as in one case that I had, if you drop it in water, the 
resulting current can destroy the PCB and associated components.  Alkaline 
cells, ar even better, Zinc/carbon cells have a much lower short circuit 
cirrent and the liklihood of damage, or even fire, is reduced or even 
prevented completely.

The short circuit thing is interesting.  My son has a radio controlled car 
with a 7.2V NiCad battery pack.  The short circuit current was enough to melt 
the PVC insulation on the battery wires, 1.5mm^2, and I measured it 
subsequently at 82Amps.  You could probably start a European car with one of 
those!

Chris Dupres
Surrey UK.

p.s. Anyone wrapped up a alkaline watch battery in aluminum foil?  Don't!


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Re: Overcurrent Protection: One or Both Sides?

2000-10-07 Thread CDUPRES

In a message dated 06/10/00 14:34:45 GMT Daylight Time, brian_ku...@leco.com 
writes:

<<  I feel that
 overcurrent protection should be on all current carrying conductors.  With a
 230V~ product you never know where in the world the product will be shipped, 
if
 the AC Main has a grounded neutral, or if the receptacle is polarized.  So, I
 feel you never know for sure which line or if both lines will be "HOT" in
 reference to Earth ground.
 Am I being too cautious or do I have a point?  >>

Hi Brian.

Not too cautious, and you do have a point.

Overcurrent in the form of a two pole circuit breaker is always preferred as 
it definitely breaks BOTH lines whichever line has the overcurrent event.  
Overcurrent protection on both lines with fuses is not so useful as one fuse 
will blow before the other, invariably leaving one fuse intact while the 
power is on,.  If the fuse in the Neutral line is blown, then the equipment 
is effectively left live, and therefore by implication hazardous!   

My preferred outlet protection is to use two pole circuit breakers where I 
can, but if I must use fuses to use only one, and that in the Live feed.

Permanently connected equipment on installations with ambiguous live/return 
connections should always be protected with a two pole CB.
Portable or fixed installations connected to mains by cables with grounded 
plugs into socket outlets can be protected with a single fuse.
Mains connections via reversible non grounded free sockets, e.g. portable 
Hi-Fi, TV's etc.., should be double insulated anyway, and can have a single 
fuse with no risk.

In the UK, our LV distribution is always STAR (Y), with the centre point 
earthed at the transformer/distribution board.  We don't ever fuse neutrals, 
only the lines.
Dual fusing is only found in industrial fixed installations at the final 
outlet, never in the LV distribution system, and then usually in the form of 
dual fuseholder/IEC 10A inlets.

Just a tuppence worth...

Chris Dupres
Surrey, UK.

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Re: Getting Started

2000-10-03 Thread CDUPRES

Hi Tin.

<< I am interested in knowing the basis of your response to items 1 and 2, as 
it is contrary to my understanding of the EMC Directive.>

I carefully qualified my comments with the words, 'In the UK'.   The UK view 
on the EMC Directive is put into UK law in the form of The Electromagnetic 
Compatibility Regulations, Statutory Instrument SI 1992/2372.   In Part IV 
(The Standards Route to Compliance), clause 37, it states that:

"The conformity assessment requirements are complied with pursuant to the 
standards route to compliance if the manufacturer has applied an applicable 
EMC standard which makes, or all applicable EMC standards which make, 
complete provision in respect of the apparatus."   

Clause 38 then goes on to specify applicable standards.  What the UK Regs 
effectively state is that you need to comply with ALL the relevant standards, 
and make a formal declaration that you have done so.  This is the self 
certification operation - you build the equipment to all the relevant 
standards (EMC, LVD, Machinery, Medical Equipment  etc. etc.  EMC Standards 
are mutually exclusive, you need not meet both LVD AND Medical directives,  
just the most relevant)  and make a legal declaration that you have done so.  
  There is no strict requirement to provide test results to support the 
Declaration, though if the equipment is EMI active it's difficult to know how 
the Regulatory Authorities may be convinced that your declaration is sound 
without test results.  If the equipment runs at low frequencies and very low 
power, it is reasonable to predict that the emissions will be very low, for 
instance.

You are quite correct when you say that if all the standards are not met, 
then the TCF route should be followed, the implication being that the 
standards CANNOT be met rather than just the tests not carried out.   
Remember that the purpose of the EMC Directive is not to reduce the EMI 
'smoke' around Europe, but to ensure that no Nation State gets a commercial 
advantage over another by allowing looser technical standards.  If a machine 
makes more interference than the Standards permit, then a TCF must be 
produced that describes the equipment sufficiently that the Competent Body is 
happy to take responsibility for the fact that as much has been done as 
possible to reduce interference to a minimum.  This is the whole point of the 
Treaty of Rome and open borders, the Euro Directives are essentially a 
trading tool, not a technical one.

< I am interested in learning whether UK has established an updated position 
which allows manufacturer to waive testing (altogether) and still 
self-declare conformity to the EMC Directive through the standards route?>

I'm not aware that the UK position has changed at all since 1996, but testing 
itself is not an actual requirement in UK Law.  Self declaration means making 
a legal declaration which if proved deliberately wrong, means a stiff fine, 
or even Jail in some circumstances.

Chris Dupres
Surrey, UK.


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Re: Getting Started

2000-10-03 Thread CDUPRES

Hi Ken.

<< On the subject of TCF and waiving tests, lets say you were to waive a test
 because its non-applicable.  For instance, line conducted when the unit is
 battery powered.  Does this mean that you are required to go the TCF route? 
>>

No.

The TCF route to compliance usually means that you don't use Standards 
(usually because the equipment won't meet them), so there are no tests to 
waive.  The TCF has to describe the equipment in such terms that the 
Competent Body will take responsibility for it's declared EMC performance, 
and that the EMC characteristics are minimized.  This invariably means 
testing, but not to a particular standard.

To go the Standards Route to Compliance,  if a test is not applicable or 
relevant, then simply say so in your technical files which support your Self 
Declaration.  Note that the term 'technical files' is NOT the same thing as a 
Technical Construction File - which is a reserved term described in the UK 
Regulations, Part V, clause 43.

Chris Dupres
Surrey, UK.

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Re: US Approval

2000-10-01 Thread CDUPRES

In a message dated 29/09/00 15:15:08 GMT Daylight Time, Daryl Alden writes:

<< Can anybody advise me whether an MRA (mutual recognition agreement )exsists
 between the EU and the US?
 If so does this mean that electrical and mechanical products tested to CE
 standards do not need further approval (UL?) to be marketed in the states. >>

I'm not an expert on this, but I can add a view.  I don't know of any MRA's 
but I do know that the UL requirements and CE marking requirements are coming 
from very different positions.   UL is essentially an Electrical/fire 
protective issue, while Euro/CE requirements are essentially born of Freedom 
of Trade.  There is much UL approved material which wouldn't comply with EU 
rules, and vice versa.  There seems little room for mutual recognition under 
such diverse aims.

My understanding is that to sell in the States, you need to use UL material 
regardless of it's CE approval status.  To sell in the EEC you need to have a 
CE mark, regardless of what safety approvals the material has.

Chris Dupres
Surrey, UK.


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Re: Getting Started

2000-10-01 Thread CDUPRES

In a message dated 29/09/00 15:43:06 GMT Daylight Time, fr...@amcomm.com 
writes:

<< I'm just getting started in the world of EMI and would like to ask a few
 questions.  I'm not sure if I should be going the TCF route or the Standards
 Route.  The company that I work for manufactures products which have many
 variants.
 
 
 1)  Is it EC law that a manufacturer must perform EMI testing before
 applying the CE mark?

No.  In the UK, the Electromagnetic Compatibility Regulations don't require 
testing if you follow the Standards Route.  But you must make the Declaration 
of Compliance before you use the CE mark and be able to provide evidence of 
compliance to the regulatory authorities when challenged.  This can be test 
results, or detailed analysis, or statements etc.  Again, 'testing' per se is 
not a particular requirement.  For instance,  a simple resistive convection 
heater could be stated to Comply because there are no non-linear elements to 
produce or be affected by EMI.  No need to test.  Having said that, testing 
is the only absolutely certain way of proving compliance.  And don't forget 
that the Regulations are Criminal Law!
 
 2)  If a manufacturer follows the Standards Route, does EC law require each
 variant to be tested? 

No.  There is nio statutory need to test.  But you need to provide firm 
evidence, when asked, that the variant is not significantly different in EMC 
terms to the original subject of the Compliance Declaration.  A detailed 
technical statement would suffice, but must be accurate and traceable.  
Again, we are taking Criminal Law here!
 
 3)  If, when testing, the limit is exceeded, can the CE mark still be
 applied?

No.  The CE mark means that ALL relevant Directives have been complied with.  
If EMC limits are exceeded when using the Standards Route then it doesn't 
comply with the EMC Directive.  If the product can't be produced without 
exceeding the limits, then the TCF route to compliance should be used.
 
 4)  Are the services of a Competent Body required in order to put together a
 TCF or can the manufacturer do that on his own?

A TCF is only valid when qualified by a Competent Body.  A manufacturer can 
build his own TCF, or an external Test House/Competent Body can build it, but 
at the end of the day the Competent Body signs/takes responsibility for it.  
Think of a TCF as a new EMC standard which relates ONLY to that particular 
product.  A simple rule is 'if it complies with the Standards then use the 
Standards Route, if it doesn't then use the TCF route.

Hope is useful.

Chris Dupres
Surrey, UK.
 
  >>

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Re: SEMI F47

2000-07-28 Thread CDUPRES

In a message dated 27/07/00 17:58:48 GMT Daylight Time, 
bigg...@gemischova.ge.com writes:

<< 
 Has anyone on this list heard of standard SEMI F47?  Is there a similar
 european standard to this?  What exactly does the standard deal with? >>

Hi Daniel.

The SEMI standards relate to Semiconductor FAB processes and equipment.  This 
is a commercial standard,  which is pretty well worldwide in the industry,  
meaning that it isn't a Government thing, or legislative thing.  i.e if you 
don't follow it, you won't go to jail, but you won't sell anything either!
It's prime purpose is to ensure commonality in Semiconductor fabrication 
equipment and plants where there are many hundreds of different machines and 
systems. 

F47 is just one of the many, you can find their web site, .

Chris Dupres
Surrey, UK. 

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Re: EMC and product safety split?

2000-03-11 Thread CDUPRES

Hi Rob.

You wrote:


The name of the List is EMC-PSTC, (ElectroMagnetic Compatbility - Product 
Safety Technical Committee) i.e. it' covers all the material required for 
getting equipment documented for compliance to current legislation, in my 
case European rules.  For that reason I find the mix both very useful and 
convenient.  I already have far too many folders, and if the messages were 
seperated into two subjects I would still need to merge them into one 
'Compliance' folder.

I've been on this list for four or five years now, and look on it as a 
learned source of all things 'Compliance', rather than the actual minutae of 
Safety and EMC protection.  The list is as much to do with the bureacracy of 
Compliance, the UL, NEC, BS, DIN, standards, rules, regulations, laws etc., 
as much as with the actual Engineering of compliant performance, filters, 
materials, fuses and so on.

I don't need to be told how to screen, filter, fuse, cover, insulate.  Those 
are basic Engineering matters.  I do, however, need to know what I should 
concentrate on, what limits to work to, when I should do it, and what 
paperwork I will need.

I would find the splitting up of the list would deviate from the original 
purpose of the list, and become less informative and useful.  Indeed it's the 
width of the list that makes it much more valuable.   I delete an awful lot 
of EMC-PSTC mail, it takes just seconds to ascetain whether to keep or chuck, 
but I still get gems in both Safety and EMC matters and I do check everything 
that comes from the list.

Just my twopence worth...

Chris Dupres
Surrey, UK.

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Re: Technical Documentation

2000-03-03 Thread CDUPRES

In a message dated 03/03/00 12:28:55 GMT Standard Time, cet...@cetest.nl 
writes:

<< 
 In my opinion both TCF and Technical Documentation is meant to be the same
 in EC language.  >>

Hi Gert.

Here's another way of coming at it.

In the UK EMC Regulations, which is UK Law, the term 'Technical Construction 
File' is a legal entity.  It has a particular description in the act and has 
to meet minimum criteria in order to enable a Competent Body to grant a 
compliance certificate.

'Technical Documentation' is a generic term which covers anything included in 
a technical file that may be used to support a claim of Compliance under the 
Standards Route to compliance.   Technical Documentation does not have to 
prove compliance, it could be photo's of a test site, test results, or even a 
statement that the equipment does not need to be compliant!  e.g. a light 
bulb.

Chris Dupres
Surrey, UK.


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