Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Viesturs Lācis
2012/6/13 Todd Zuercher to...@pgrahamdunn.com:

 I was thinking of picking up some AMC servo drives off ebay (BE12A6
 drives seem to be cheep and plentiful there).

Mesa 8i20 is cheaper, do not know about Pico drives.

And paired with KL34BLS-98 ($134/pcs) servo motor it should be a good
match: motor has peak current of 33A (and more than 4Nm torque there):
http://kelinginc.net/34BLMotor.pdf
The drive will handle up to 30A.

What do others think of this combination? I was thinking about using
them this way.

Unfortunately it requires relatively larger power supply with higher
current output.
OTOH I suspect that commanded acceleration limits will have impact on
how much torque is drawn from motor and thus how much current will it
need. But that is just my own speculation...


 What would be a good motor for this and where to buy them?  (Max RPM
 will be less than 1500 without changing gearing, with 1000 being more
 realistic.)

I think that with servos You can easily expect much higher RPM. That
Keling, for example, is rated for 3000 RPM.

 How high of a resolution encoder will I need?

I think that generally it would be - the more resolution, the easier
tuning and better positional accuracy. The card that counts those
pulses is the limiting factor.
If the motor can do 3000 RPM = 50 rps, then 1024 cpr encoder will give
4096 ppr = 204800 pps. That is not even close to those few MHz
counting rates I have seen for FPGA cards.

 Short of cobbling together all this stuff for a closed loop system, I am
 also considering buying a 4 axis servo system from DMM-Tech (costs about
 $1700) and running Linuxcnc open loop. (probably still use the 5i25 for
 hardware step generation).

And for LinuxCNC You still would have the same open-loop step-dir system...
IMHO doing it that way loses at least 75% of the reason, why would one
better use servos instead of steppers.

1700$? 4 Keling motors would be 536 $, 4 8i20s would be 960 $ = 1496 $
total... Add the cost of wiring and it would be somewhere there. The
whole difference is in the degree of control You have.

-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Interesting tool changer

2012-06-15 Thread andy pugh
On 15 June 2012 04:28, charles green xxzzb...@yahoo.com wrote:
 it is not a tool changer, it is a spindle changer.  there is probably a gear 
 mechansim somewhere in the middle of the carousel that engages whichever 
 spindle is pointing at the table to a single spindle motor.

I did wonder if that was the case, but rejected the idea as being too
expensive and likely to lack rigidity.
I designed an almost-identical system for a bond tester once (one
motor and skew-gears on the selected tool) but that was a very
different application.

That does remind me of a tiny encoder that I designed for the same
machine. We machined two eccentrics at 90 degrees on the shaft (two
flats might also work) and then had two leds and detectors that were
occluded by the eccentrics. It was possible to deduce shaft angle from
the relative intensities. The whole thing was in a 6mm housing round a
4mm shaft.

-- 
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Re: [Emc-users] quick boot

2012-06-15 Thread andy pugh
On 15 June 2012 01:54, Stuart Stevenson stus...@gmail.com wrote:

 I have not seen a car with open ECU software. There is always something *NOT
 * open even with an aftermarket configurable system.

I was meaning open rather than Open inasmuch as OEM ECUs in most
vehicles are locked down very tightly and won't even function outside
their paired vehicle.

 Part of the point of the exercise is to have LinuxCNC controlling the motor
 and other functions.

What is the application? I think that an Arduino would be adequate to
control spark-only on a carburated engine. Conversely a three-core
1MHz PowerPC chip is running at about 80% CPU load on a modern
common-rail diesel engine. (which will typically have about 3000
look-up tables, 40,000 other variables and a manual 4000 pages thick)

In case you have missed it, I program engine control computers for a living.

MegaSquirt seems pretty Open. The code is in assembler, but is available.
http://www.megasquirt.info/

-- 
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Re: [Emc-users] Interesting tool changer

2012-06-15 Thread charles green
huzza

--- On Fri, 6/15/12, andy pugh bodge...@gmail.com wrote:

 From: andy pugh bodge...@gmail.com
 Subject: Re: [Emc-users] Interesting tool changer
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Friday, June 15, 2012, 2:01 AM
 On 15 June 2012 04:28, charles green
 xxzzb...@yahoo.com
 wrote:
  it is not a tool changer, it is a spindle changer.
  there is probably a gear mechansim somewhere in the middle
 of the carousel that engages whichever spindle is pointing
 at the table to a single spindle motor.
 
 I did wonder if that was the case, but rejected the idea as
 being too
 expensive and likely to lack rigidity.
 I designed an almost-identical system for a bond tester once
 (one
 motor and skew-gears on the selected tool) but that was a
 very
 different application.
 
 That does remind me of a tiny encoder that I designed for
 the same
 machine. We machined two eccentrics at 90 degrees on the
 shaft (two
 flats might also work) and then had two leds and detectors
 that were
 occluded by the eccentrics. It was possible to deduce shaft
 angle from
 the relative intensities. The whole thing was in a 6mm
 housing round a
 4mm shaft.
 
 -- 
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 
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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Unfortunately it requires relatively larger power supply with higher
 current output.

This is a problem with motors like the Keling ones, with a 48V rated voltage.
It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
mains voltage into a big capacitor makes a PSU that the 8i20 is happy
with.

Those Keling motors have a 500V / 1 min rating. I don't know if that
meas that they can run indefinitley on a 300V PWM (with a 48V
average or not). In the US I suppose a rectified-mains PSU would be
around 150V which sounds more reasonable. (only 3x rated voltage, and
it is conventional to run steppers at that sort of overvoltage)

-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Todd Zuercher
That is what I was thinking, the existing motors are quite old and are
probably not as strong as they should be either, so if I am buying new
drives and motors anyway, I thought switching to servos would be a good
idea, especially since I would need to get some sort of hardware step
generation to make use of a microstepping drive.

Todd Zuercher
P. Graham Dunn Inc.
630 Henry Street 
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031
 


-- 
P. Graham Dunn
Phone:  330-828-2105
E-mail: to...@pgrahamdunn.com
630 Henry St.
Dalton, OH 44618
www.pgrahamdunn.com
-Original Message-
From: Jon Elson [mailto:el...@pico-systems.com] 
Sent: Thursday, June 14, 2012 10:33 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Brushless Servo Selection?

cogoman wrote:
450 Oz-in. steppers are pretty hefty devices.
I followed the link to the Keling website, and the heftiest motor 
 they listed was a maximum of 6.3N.m, which I assume (correct me if I'm

 wrong) means Newton-Meters.  The conversion calculator I used gave me
56 
 inch pounds, a little more than a tenth of the torque your steppers 
 should be able to put out.  If you get outright stalls with 450 inch 
 pounds, you will more often get outright stalls with 56 inch pounds.
If 
 you are missing steps, it's probably not the motors' faults.
Something 
 else is probably at work here.

   
Thats inch-POUNDS!  16 times inch-Ounces.
56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers, 
ESPECIALLY
with non-microstepping drives, are susceptible to timing variations and 
resonance
issues.  If you used a hardware step pulse generator and microstepping 
drives such
as the Gecko 201 or 203 drive, you probably would get rid of the errors.

At 1000 RPM, all reasonable steppers have lost significant torque from
their
holding torque rating.  But, for peace of mind, and since you would need

to replace
the drives anyway to go with microstepping ones, you might as well go 
the servo
route.  It isn't that much more expensive.

Jon




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Re: [Emc-users] quick boot

2012-06-15 Thread Dave
On 6/15/2012 5:29 AM, andy pugh wrote:
 On 15 June 2012 01:54, Stuart Stevensonstus...@gmail.com  wrote:


 I have not seen a car with open ECU software. There is always something *NOT
 * open even with an aftermarket configurable system.
  
 I was meaning open rather than Open inasmuch as OEM ECUs in most
 vehicles are locked down very tightly and won't even function outside
 their paired vehicle.


 Part of the point of the exercise is to have LinuxCNC controlling the motor
 and other functions.
  
 What is the application? I think that an Arduino would be adequate to
 control spark-only on a carburated engine. Conversely a three-core
 1MHz PowerPC chip is running at about 80% CPU load on a modern
 common-rail diesel engine. (which will typically have about 3000
 look-up tables, 40,000 other variables and a manual 4000 pages thick)

 In case you have missed it, I program engine control computers for a living.

 MegaSquirt seems pretty Open. The code is in assembler, but is available.
 http://www.megasquirt.info/



Conversely a three-core
1MHz PowerPC chip is running at about 80% CPU load on a modern
common-rail diesel engine.



Did you mean 1 ghz?

80% CPU load on a modern
common-rail diesel engine.

Like the super duty 6.7?  ;-)

Dave




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Re: [Emc-users] quick boot

2012-06-15 Thread Jon Elson
Mark Cason wrote:

Modern fuel injectors, are basically mini electric fuel pumps, and 
 run non-stop.  They run off of a PWM signal, which is altered, based  on 
 what the Oxygen (O2) sensors, and the Mass AirFlow sensor (MAF), are 
 telling it.  On every 4 cylinder engine that I've worked on (Esp. from 
 the 90's), all the fuel injector operated off of the same PWM signal, 
 which simplified things considerably.  The main proponent for doing it 
 that way, is that O2 sensors can only tell that the exhaust stream is 
 running either lean, or rich.  They can't really tell WHICH cylinder is 
 causing the problem.
   
I ran the full internal diagnostic scan on a Ford 6-cyl engine some 
years ago, and was amazed
at the built-in diagnositcs of the system.  That car had separate 
injection for each cylinder,
and so they cut off one cylinder at a time to check injector balance 
(reading RPM dip and
oxygen sensor changes), and then cut off one bank at a time to check 
variations between
the Oxygen sensors.  It was quite cool!  Yes, a number of 4-cyl engines 
do things a
bit simpler to save ECU hardware.

Jon

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Kirk Wallace
On Fri, 2012-06-15 at 10:53 +0100, andy pugh wrote:
 On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:
 
  Unfortunately it requires relatively larger power supply with higher
  current output.
 
 This is a problem with motors like the Keling ones, with a 48V rated voltage.
 It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
 mains voltage into a big capacitor makes a PSU that the 8i20 is happy
 with.
 
 Those Keling motors have a 500V / 1 min rating. I don't know if that
 meas that they can run indefinitley on a 300V PWM (with a 48V
 average or not). In the US I suppose a rectified-mains PSU would be
 around 150V which sounds more reasonable. (only 3x rated voltage, and
 it is conventional to run steppers at that sort of overvoltage)
 

48 Volts or rather -48 Volts DC is common for telephone equipment, so
there may be cheap supplies available, if one knows where to look.

Building an Antek supply shouldn't be too expensive, but I haven't
checked prices recently.
http://www.antekinc.com/index.php 
http://www.antekinc.com/gview.php 

One could make a transformer for the needed voltage, like these guys
did.
http://mackys.livejournal.com/838591.html 

Brushed motors (and drives) might be cheaper and universal motors are
usually wound for mains voltage. If they can be modified for permanent
magnets, universal motors could be handy.
http://www.supermagnetman.net/index.php?cPath=37page=3 

For most of us, brushes wear well enough to not be a maintenance
problem. Scrap yards should have a large supply of vacuum cleaner motors
from people that don't know how to replace a rubber belt.

Another thing I haven't had time to look into is using a Delon doubler
when one needs higher voltage than what is at hand.
http://en.wikipedia.org/wiki/File:Bridge_voltage_doubler.svg 
http://en.wikipedia.org/wiki/Voltage_doubler 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Viesturs Lācis
2012/6/15 andy pugh bodge...@gmail.com:
 On 15 June 2012 06:58, Viesturs Lācis viesturs.la...@gmail.com wrote:

 Unfortunately it requires relatively larger power supply with higher
 current output.

 This is a problem with motors like the Keling ones, with a 48V rated voltage.
 It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
 mains voltage into a big capacitor makes a PSU that the 8i20 is happy
 with.

Yes, I even have servos with 330V rated voltage, but they are too
small current-wise for 8i20.

 Those Keling motors have a 500V / 1 min rating. I don't know if that
 meas that they can run indefinitley on a 300V PWM (with a 48V
 average or not). In the US I suppose a rectified-mains PSU would be
 around 150V which sounds more reasonable.

Hmm, this sounds tempting, I can get 1 kW transformer not very
expensive with something like 42 VAC output, rectifying that will give
something close to 60 VDC...

What are the risks, when brushless servos are ran on overvoltage supply?
Will they just be warming, which I think is tolerable or is it a nice
way to damage them?

 3x rated voltage, and it is conventional
 to run steppers at that sort of overvoltage

Those Nema 23 steppers that I have used are rated at 5,46 VDC for with
windings connected in series for bipolar drive, I am running them with
28 VDC in one machine and 48 VDC in welding robot, so that is getting
close to 10x overvoltage.

But what about brushless servos?
Has anyone tried that and gained some experience to share?

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Fox Mulder
Am 15.06.2012 19:58, schrieb Viesturs Lācis:
 2012/6/15 Kirk Wallace kwall...@wallacecompany.com:

 Building an Antek supply shouldn't be too expensive, but I haven't
 checked prices recently.
 http://www.antekinc.com/index.php
 http://www.antekinc.com/gview.php

 
 Thanks for the links! 155$ is little more that I would like,
 especially if it is a shipment from US - add 22% VAT and also shipping
 cost...
 
 But I still got interested to find out, so I looked at this one:
 http://www.antekinc.com/details.php?p=146
 
 It is rated for 23,4 A and has 4 outputs. A noob question:
 Is it meant to be able to handle 23,4 A on each of the 4 outputs at
 the same time?
 

The datasheet shows that it has two 32V and one 18V and one 12V output
(Makes in total 4).
On each of the 32V lines you can have up to 23.4A and both other 2A.

Ciao,
 Rainer

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 15 June 2012 18:40, Kirk Wallace kwall...@wallacecompany.com wrote:

 Another thing I haven't had time to look into is using a Delon doubler
 when one needs higher voltage than what is at hand.
 http://en.wikipedia.org/wiki/File:Bridge_voltage_doubler.svg
 http://en.wikipedia.org/wiki/Voltage_doubler

Yes, I built a doubler (the aim was to connect it to an Arduino and
IRAMS module to make a step-up 3-phase fixed-frequency drive to run
the motor in my milling machine.

I looked at the dot-board in front of me, with 730V DC on it and got
scared, and didn't pursue the idea any further.

-- 
atp
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http://www.ifixit.com/Manifesto

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[Emc-users] disabling a stepper motor between moves?

2012-06-15 Thread Scott Hasse
I've been working to create some integration between the reprap RAMPS
stepper driver board and LinuxCNC.  One interesting thing some 3D printers
do is disable the Z stepper motor when it is not moving.  This relies on
the friction of the Z axis assembly for keeping the head in place, but
allows hand-adjustment of that axis while the machine is in motion, for
instance when starting a print.  In fact a popular part to print is a small
hand wheel for the Z axis to adjust it.

Putting the question of if this is a good or bad thing aside for a moment,
I'm wondering if anyone has any ideas about how this would be done with
LinuxCNC.  Somewhat complicating things is that stepper drivers typically
have an enable delay, so that would likely need to be respected, presumably
by the motion component prior to moving the axis.

Thoughts on this interesting problem?

Thanks,

Scott
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Re: [Emc-users] disabling a stepper motor between moves?

2012-06-15 Thread andy pugh
On 15 June 2012 22:03, Scott Hasse scott.ha...@gmail.com wrote:

 Putting the question of if this is a good or bad thing aside for a moment,
 I'm wondering if anyone has any ideas about how this would be done with
 LinuxCNC.

If you work your way through this thread, I came up with a comp for
the job eventually:
http://thread.gmane.org/gmane.linux.distributions.emc.user/26042/focus=26105

-- 
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Re: [Emc-users] quick boot

2012-06-15 Thread Stuart Stevenson
Gentlemen,
  I don't know for sure where it will lead but I have the mind set to use
LinuxCNC for the entire motor and peripheral systems. I don't know if it
will be one processor or more.
  Given that condition, let's address the motor ECU

Does anyone have a suggestion for a board and chip set.

thanks
Stuart

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dos centavos
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[Emc-users] Calling files

2012-06-15 Thread Marcus Bowman
I can't get the Calling Files feature to work in 2.5
I have placed the file containing the subroutine in the directory named in 
PROGRAM_PREFIX in the .ini file, but the programme says it can't load the 
subroutine.
I would welcome all suggestions. I couldn't get this to work in earlier 
versions either, and I note that others couldn't get this to work in earlier 
versions either.
Does it work in 2.5? Or am I just doing something wrong?

Regards,

HomeShopper
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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread cogoman
On 06/14/2012 10:33 PM, Jon Elson wrote:
 Thats inch-POUNDS!  16 times inch-Ounces.
 56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers,
 ESPECIALLY
Thanks.  I don't have an intuitive feeling for N-m measures, so for 
quite a while I have been making this mistake in my head.  I had 
wondered why the motors Keling sells were so popular, but so weak.  Now 
I know better.  8-)

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Re: [Emc-users] Calling files

2012-06-15 Thread Sebastian Kuzminsky
Works great for me in 2.5.  

Please post the relevant part of your .ini file, an ls -l in the relevant 
directory, and the exact gcode command you run to call the file.


On Jun 15, 2012, at 16:16 , Marcus Bowman wrote:

 I can't get the Calling Files feature to work in 2.5
 I have placed the file containing the subroutine in the directory named in 
 PROGRAM_PREFIX in the .ini file, but the programme says it can't load the 
 subroutine.
 I would welcome all suggestions. I couldn't get this to work in earlier 
 versions either, and I note that others couldn't get this to work in earlier 
 versions either.
 Does it work in 2.5? Or am I just doing something wrong?
 
 Regards,
 
 HomeShopper
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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 15 June 2012 23:40, cogoman cogo...@optimum.net wrote:

 Thanks.  I don't have an intuitive feeling for N-m measures,

As a comparison, the triple stack NEMA 23 steppers are up to 3Nm.

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Re: [Emc-users] Calling files

2012-06-15 Thread andy pugh
On 15 June 2012 23:16, Marcus Bowman marcus.thebowm...@virgin.net wrote:
 I can't get the Calling Files feature to work in 2.5
 I have placed the file containing the subroutine in the directory named in 
 PROGRAM_PREFIX in the .ini file, but the programme says it can't load the 
 subroutine.
 I would welcome all suggestions. I couldn't get this to work in earlier 
 versions either, and I note that others couldn't get this to work in earlier 
 versions either.
 Does it work in 2.5? Or am I just doing something wrong?

One unexpected quirk recently spotted by JT is that if you don't have
a G-code file loaded  (such as the default splash screen), then
subroutine calling is different and broken in a manner of which the
details I have forgotten.

So, as a test, load a file (any file) and try again?

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Re: [Emc-users] Calling files

2012-06-15 Thread Eric H. Johnson
Marcus,

In 2.5 you want to use SUBROUTINE_PATH. See:
http://www.linuxcnc.org/docs/devel/html/config/ini_config.html#sub:[RS274NGC
]-section

It works in 2.5, but not before.

Regards,
Eric


I can't get the Calling Files feature to work in 2.5 I have placed the file
containing the subroutine in the directory named in PROGRAM_PREFIX in the
.ini file, but the programme says it can't load the subroutine.
I would welcome all suggestions. I couldn't get this to work in earlier
versions either, and I note that others couldn't get this to work in earlier
versions either.
Does it work in 2.5? Or am I just doing something wrong?

Regards,




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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread N. Christopher Perry
There are about 1.3 Nm to a ft-lb.

N. Christopher Perry

On Jun 15, 2012, at 18:40, cogoman cogo...@optimum.net wrote:

 On 06/14/2012 10:33 PM, Jon Elson wrote:
 Thats inch-POUNDS!  16 times inch-Ounces.
 56 In-Lb is 896 Oz-In, so you have made a mistake.  Also, steppers,
 ESPECIALLY
 Thanks.  I don't have an intuitive feeling for N-m measures, so for 
 quite a while I have been making this mistake in my head.  I had 
 wondered why the motors Keling sells were so popular, but so weak.  Now 
 I know better.  8-)
 
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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread andy pugh
On 16 June 2012 00:37, N. Christopher Perry n_christopher_pe...@me.com wrote:
 There are about 1.3 Nm to a ft-lb.

Which would reduce confusion no end, except motor manufacturers want
bigger numbers, so like to use oz-inch in the US.

There was a similar tendency in the metric world, but it seems to have
passed. You do occasionally see motors with peculiar units, my dad has
one with (I think) kilo-dyne-metres on the rating plate.
(that's about 100 x Nm, ie 1 kdm = 0.01Nm)

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Re: [Emc-users] Calling files

2012-06-15 Thread gene heskett
On Friday, June 15, 2012 09:05:34 PM Sebastian Kuzminsky did opine:

 Works great for me in 2.5.
 
 Please post the relevant part of your .ini file, an ls -l in the
 relevant directory, and the exact gcode command you run to call the
 file.
 
I found that common sense seemed to apply;  The subroutine in the file must 
be identical to the filename, but the filename needs an '.ngc' appended.

Then it just worked for me.  My only fuss has to do with the machine 
apparently being run by a zombie while the subroutine file is executing, it 
does not show in the code window at all.

 On Jun 15, 2012, at 16:16 , Marcus Bowman wrote:
  I can't get the Calling Files feature to work in 2.5
  I have placed the file containing the subroutine in the directory
  named in PROGRAM_PREFIX in the .ini file, but the programme says it
  can't load the subroutine. I would welcome all suggestions. I
  couldn't get this to work in earlier versions either, and I note that
  others couldn't get this to work in earlier versions either. Does it
  work in 2.5? Or am I just doing something wrong?
  
  Regards,
  
  HomeShopper
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Cheers, Gene
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Re: [Emc-users] quick boot

2012-06-15 Thread Dave
Considering this is a development, I'd go with what we know works well, 
an Intel D525MW.
That way you have the full array of other supported hardware that is 
also proven.   Use that with a
Mini-box wide input range power supply that survives engine cranks and 
you are on your way.  The have a power supply card
that is about $90 and it will supply over 200 watts of power while 
surviving the low battery voltages that occur when cranking the engine.
It has sufficient power on the +12 volt and +5 volt lines to maintain 
the control power to the accessory cards and sensors during engine 
cranking, which will be very important (I think).

I have one of those power supply cards and it works exactly as advertised.

Once you get the software working, you can optimize the hardware, if so 
desired.

Do you know how much voltage and drive current you need to trigger your 
fuel injectors?

Sounds like a fun project.

Dave

On 6/15/2012 5:51 PM, Stuart Stevenson wrote:
 Gentlemen,
I don't know for sure where it will lead but I have the mind set to use
 LinuxCNC for the entire motor and peripheral systems. I don't know if it
 will be one processor or more.
Given that condition, let's address the motor ECU

 Does anyone have a suggestion for a board and chip set.

 thanks
 Stuart




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Re: [Emc-users] quick boot

2012-06-15 Thread andy pugh
On 16 June 2012 03:08, Dave e...@dc9.tzo.com wrote:

  Use that with a
 Mini-box wide input range power supply that survives engine cranks

You need to keep alive down to 7V in an automotive context. (well, at
least to hit the -30C sign-off).

As has been said, this sounds like an interesting project. I would
like to help, and might have relevant knowledge.

What is the engine, and why?

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Re: [Emc-users] quick boot

2012-06-15 Thread Jon Elson
Stuart Stevenson wrote:
 Gentlemen,
   I don't know for sure where it will lead but I have the mind set to use
 LinuxCNC for the entire motor and peripheral systems. I don't know if it
 will be one processor or more.
   Given that condition, let's address the motor ECU

 Does anyone have a suggestion for a board and chip set.

   
Well, the Atom boards can be set up with a 12 V power supply, including ones
designed to handle the voltage dip when starting.  Since these things are
used as car computers, there should at least be some info on how they 
handle
wide temperature ranges.  Then, if I was to get into such a project, I'd 
definitely
want to get into FPGA programming, you can assemble all sorts of functions
PWM, step pulses, encoder readers, counter/timer into one chip.  But, 
there is
a serious learning curve involved.  And, NO, I am NOT volunteering!

Jon

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Re: [Emc-users] Brushless Servo Selection?

2012-06-15 Thread Erik Christiansen
On 15.06.12 10:40, Kirk Wallace wrote:
 On Fri, 2012-06-15 at 10:53 +0100, andy pugh wrote:
  This is a problem with motors like the Keling ones, with a 48V rated 
  voltage.
  It is far simpler to make a 300V PSU than a 48V one. Simply rectifying
  mains voltage into a big capacitor makes a PSU that the 8i20 is happy
  with.
...
 48 Volts or rather -48 Volts DC is common for telephone equipment, so
 there may be cheap supplies available, if one knows where to look.

Have to concur, and yes, being in the right place at the right time is
what secured one for me. There is a bonus though, voltage-wise. The -48
Volts DC in telephone exchanges comes from big battery banks, so the
power supplies are usually hefty battery chargers, and will put out at
least 60v to boost charge the batteries. The small one (2x2x1 ft) I
collared does 65v (Boost), 54v (Float2), and 52.8v (Float1) at 20A.
The only thing is there won't be filter caps in there, I expect. 

The SMPS designs produced by the hardware-only team, during my several
decades in telecoms transmission systems design, had to cope with the
65v for a limited time, and the float voltage indefinitely. I don't know
how hot the charger would get after an extended time on Boost at 20A,
e.g. if it were used for a 1.3 kW spindle supply.

Erik

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