Re: [Emc-users] [OT] CAM Simulation?

2011-05-03 Thread Alfred Smart
 did you look at vismach under sim
The 'vismach' directory contains a number of configurations that
display a 3D model of the simulated machine.
not really sure what you might be looking for
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Re: [Emc-users] Emc-users Digest, Vol 38, Issue 19

2009-06-10 Thread Alfred Smart
The old recirculating ball steering box adjustment on the top of the 
steering box was for the end play of the shaft not to preload the balls.
many ball screw nuts use over-sized balls to preload or reduce backlash and,
the shaft itself held tight as captured bearings can.
 
I guess I'm a little confused. Isn't this design merely a modification 
of the old recirculating ball steering box used in autos for the last 
50 years or so??? You could easily adjust those to eliminate any slop 
(backlash) in the steering via an adjustment screw on the box.

Enlighten me, please!
Dennis



  
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[Emc-users] very impatient? irc !

2008-04-30 Thread Alfred Smart
 Here is a browser based chat tool http://www.mibbit.com/ 
  you don't have to install anything
  The Channel is #emc server is freenode 
  You will most likely get a faster response on the IRC if you are very 
impatient.
   

   
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[Emc-users] 2 ?'s Spindle control hwto/Double step?

2007-11-05 Thread Alfred Smart
 Hello
  1. Does anyone have a source of info that I can access to learn how and what 
I need for controlling a machine tool spindle?
  I have searched the net and came up empty.
  I have a Wells Index knee mill running Emc2 and the 80's vintage mill uses 
magnetic starters forward and reverse.
  I would like to explore spindle control for rigid tapping and I also would 
like to retro a lathe with Emc2.
  2. I am curious about double step that Jeff Epler came up with and how it has 
tested out using Gecko drives?
  My setup uses 28000 BASE_PERIOD and a 25000 INPUT_SCALE and it nets me 38 IPM.
  My Dell has a latency of about 18200 and I currently use DIR hold of 2 
Periods to get the 20us hold time required by the Gecko drive.
  The rapid speed isn't a great big deal to me,but if I can double that I would 
be pleased.
  I have never ran another PC based controller ,Fanuc,Yasnac,Mazatrol,and I 
will be the first to sing the praises EMC2, great job !
   
   Thanks again Al Smart
   

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[Emc-users] sagcad user ?

2007-10-20 Thread Alfred Smart
 hello 
Does anyone use sagcad and how is it?
Will I need to install GCC compiler to install in Ubuntu 6.06 live install?
I have acad r14 but no cam.
looking for something to run in linux for EMC2 knee mill 3 axis
 Thanks Al

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[Emc-users] Stepper motors and Gecko's

2007-10-12 Thread Alfred Smart
 I posted last week about steeper motors maybe week?
So I thought I would follow up and ask some more questions.
Anyway I was using terminal #7 on the gecko 210 tied to my estop to ground to 
disable the drive.
This pulls the motor windings to zero, (gecko doc,s)
I always wonder why the drives were noisy and so were the motors.
as I ran the machine more and more, the motors would quit down and run graet 
with no missed steps after about 5 min. or so.
I disconnected terminal #7 and the problem was fixed.
Anyone with any ideas what demons were at work here?
Thought I was being extra safe! over thought .
Thanks Again Al

   
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[Emc-users] stepper motors?

2007-10-05 Thread Alfred Smart
 I have 1980 vintage wells index knee mill,
I have retro to emc2 from bandit using gecko's microstep 10x
using original power supply 45vdc and 2 original motors and one that is newer 
but came with the machine.
2 sigma instruments and one rapidsyn dana, all are nema 42 
The sigma's have no spec's and I can't uncover the spec's, and the rapidsyn 
rate the amps at 7.5.
The gecko's are running wide open 7 amps, unipoler motors wired half winding.
the sigma motor's seem tired and don't have much detent at all and rapidsyn has 
plenty.
When I run a program like the spiral.nrg the sigma motor will stall in the 
change of direction part of the interpolation.
It doesn't seem to stall when jogging at slow speed or rapid motion.
max_volosity .65
max_acceleration 3.0
could these motor's need more current or are they used up
There is some talk about repair, anyone with any experience with this ave.
Wells quoted me $495. for used motors, I think I'll look elsewhere.
Wondering what the people on the list think?
 Thanks again Al
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[Emc-users] wireless network campatiblity?EMC2 Live CD

2007-09-16 Thread Alfred Smart
 Could someone give me a heads up on their experience with wireless network pci 
cards and routers?
and the drivers that come packaged with the EMC2 live cd and what worked for 
them.
Is the EMC2 live cd a striped down version of Ubuntu?
I do not have a compiler installed so,I really have no way to compile a driver 
if need be, I ran into this dilemma with a winmodem already.
I would like to get my Linux box online and networking also.
Can a Linux machine and a windows machine be networked together,and access each 
others drives, and recognize each other?
Sorry for posting here, but I am not sure what the Live cd has for drivers on 
board , and from some sights I see you may need to compile a driver to get up 
and running.
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[Emc-users] STEPGEN channel 0 error ?

2007-07-04 Thread Alfred Smart
 Hello
 I get a error message when I start EMC2 
STEPGEN CHANNEL 0 the requested max velocity 34999 steps/sec is to high
I'm running Gecko G210 stepper drivers @ 10us microstep with nema 42 , 200 step 
motors * 5 tpi ball screw and 2.5 pulley ratio=25000 input scale. 
My computer 566 celron seems to have a latency of 19us 
I'm trying to use the DIRHOLD=2 with a BASE_PERIOD =28000 as suggested on the 
wiki tweaking software step generation
It seems to work ok when I clear the error message.
Should I back off  the microstep to 5us or half step or full ?
Also only 128 megs of memory,the computer seems to function, a little slow on 
say scrolling in box's , could this be a problem?
STEPGEN_MAXVEL =1.4
STEPGEN_MAXACCEL =  21.0
I also gave it this head room as suggested in the integrator manual
I hope this is anough info
   Thanks  Al
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Re: [Emc-users] estop writes to toolchange pin out? more testing

2007-05-23 Thread Alfred Smart

The only difference is I us hardware estop force estop sense low, and when I 
release my estop button ,estop sense goes high and then I turn the machine on 
through the gui halui and off she goes ,I'm running EMC2.6.15 halui_halvcp 
configs My (standard pinout) file is below your response Jon Elson responded 
and said he has seen this behavior It happens every time for me no matter what 
GUI I use I still haven't wired my drives up  Also when I call for a toolchange 
M6 T5 the spindle signal doesn't drop ,my relay logic stops my spindle and 
coolant for me but I assumed that this signal got dropped when requesting a 
toolchange?





Jeff Epler
Wed, 23 May 2007 07:56:41 -0700

Do you get this behavior with one of the sim configurations (e.g.,
sim/axis.ini, sim/tkemc.ini)?  What is the exact sequence of operations
you do (key presses, button clicks, etc) to make this happen?  If you
are not running the newest version of emc2 (2.1.5), does the problem
still occur after you have upgraded?

Based on your description of the problem, I loaded sim/axis.ini and did
the following actions:
F1 F2   (turn machine on)
o cds.ngc RETURN  (load gcode file)
r   (begin running gcode file)
F1  (estop)
F1 F2   (turn machine on again)
At this point, the machine is still not moving.  Is there some
difference between these steps and the steps you are performing?

Jeff


# standard pinout config file for 3-axis steppers# using a parport for I/O## 
first load the parport driverloadrt probe_parportloadrt hal_parport cfg=0x0378 
 0xDFE0## next connect the parport functions to threads# read inputs firstaddf 
parport.0.read base-thread 1# write outputs lastaddf parport.0.write 
base-thread -1#read inputs firstaddf parport.1.read base-thread 1#write outputs 
lastaddf parport.1.write base-thread -1# finally connect physical pins to the 
signalslinksp Xstep = parport.0.pin-03-outlinksp Xdir  = 
parport.0.pin-02-outlinksp Ystep = parport.0.pin-05-outlinksp Ydir  = 
parport.0.pin-04-outlinksp Zstep = parport.0.pin-07-outlinksp Zdir  = 
parport.0.pin-06-out# create a signal for the estop force false# alternate for 
estop force false pin 13 only with no ewrite#linkpp parport.1.pin-13-in 
iocontrol.0.emc-enable-in# connect e-stop write/sense to I/O controllernewsig 
EstopSense bitnewsig EstopWrite bitlinksp EstopSense = 
parport.1.pin-13-inlinksp EstopSense = iocontrol.0.emc-enable-inlinksp 
EstopWrite = parport.1.pin-16-outlinksp EstopWrite = 
iocontrol.0.user-enable-out#estop may need to be inverted# create feedhold 
signalnewsig feedhold bit# connect signal to motion controllinkps 
motion.feed-hold = feedhold# conect feedhold to physical pinlinksp feedhold = 
parport.1.pin-11-in-not# or this works too#net feedhold parport.1.pin-11-in-not 
motion.feed-hold# create a signal for spindle brake# create a signal for 
spindlefwd# create a signal for spindlerevnewsig spindle-brake bitnewsig 
spindle-forward bitnewsig spindle-reverse bit# connect the controller to 
itlinkps motion.spindle-brake = spindle-brakelinkps motion.spindle-forward = 
spindle-forwardlinkps motion.spindle-reverse = spindle-reverse# connect it to 
physical pinlinksp spindle-brake = parport.1.pin-17-outlinksp spindle-forward 
= parport.1.pin-03-outlinksp spindle-reverse = parport.1.pin-02-out# create a 
signle for mist coolant# create a signle for flood coolantnewsig MistOn 
bitnewsig FloodOn bit# connect iocontroler to it# connect it to a physical 
pinlinksp MistOn = parport.1.pin-08-outlinksp MistOn = 
iocontrol.0.coolant-mistlinksp FloodOn = parport.1.pin-09-outlinksp FloodOn = 
iocontrol.0.coolant-flood# create signals for tool loading loopback# use sig 
for tool prep to tool prepedlinkpp iocontrol.0.tool-prepare 
iocontrol.0.tool-prepared# creat a signal for toolchangenewsig changetool 
bitnewsig toolchanged bit# connect iocontroler to it# connect it to pphyiscal 
pinslinksp changetool = parport.1.pin-04-outlinksp changetool = 
iocontrol.0.tool-changelinksp toolchanged = parport.1.pin-10-in-notlinksp 
toolchanged = iocontrol.0.tool-changed## You might use something like this 
to enable chopper drives when machineON### the Xen signal is defined in 
core_stepper.hal linksp Xen = parport.0.pin-01-out## If you want 
active low for this pin, invert it like this: setp 
parport.0.pin-01-out-invert 1## A sample home switch on the X axis (axis 
0).  make a signal,### link the incoming parport pin to the signal, then link 
the signal### to EMC's axis 0 home switch input pin newsig Xhome bit# 
linkps parport.0.pin-10-in = Xhome# linksp Xhome = axis.0.home-sw-in## 
Shared home switches all on one parallel port pin?### that's ok, hook the same 
signal to all the axes, but be sure to### set HOME_IS_SHARED and HOME_SEQUENCE 
in the ini file.  See the### user manual! newsig homeswitches bit# linkps 
parport.0.pin-10-in = homeswitches# linksp homeswitches = axis.0.home-sw-in# 

[Emc-users] estop writes to toolchange pin out? more testing

2007-05-22 Thread Alfred Smart
  I have done more testing and found that when I put the machine in estop it 
jumps to the next line of code to be executed.
Then when I bring it out of estop and push the machine on button it takes off 
to the next instruction and not finishing the previous line of code,it could be 
a rapid move!
If the next line of code happened to be a tool change than the machine takes 
off without spindle rotation because of my relay logic is still waiting for a 
toolchange but the axis still move.
Abort fixes the trouble but its one more thing to remember to do to stay out of 
trouble.
It would be nice if abort was a must do or automatically done with machine on.
is this everyone's problem or is it something I'm doing
She's a runaway!

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[Emc-users] estop writes to toolchange pin out?

2007-05-20 Thread Alfred Smart
 Hello
When I put my mill into estop it writes to iocontrol.0.tool-change pin out is 
this a bug?
with my relay logic this stops my coolant and spindle 
and when I come out of estop toolchange is high and the machine will run 
with no spindle or coolant until I satisfy iocontrol.0.tool-changed.pin-in  and 
drop iocontrol.tool-change.pin-out signal

Tkemc? is there a way to force the program window to view the next line of code 
that's to be run?
its always stuck below where you can see it

Also is there an easy way to restart in the middle of a program using Tkemc?

EMC2 2.1.5 
EMC2 live install  
Thanks
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[Emc-users] why does the spindle signal not get droped when EMC2 goes into e stop?

2007-05-17 Thread Alfred Smart
 when I put EMC2 into estop from halui the spindle signal stays true and the 
coolant signals goes false.
the trouble is I can not clear the signal to the spindle until I'm out of estop 
and the spindle stays running.
why does the coolant get dropped and not the spindle signal with it?
what is the criteria for EMC2 to put itself into estop is it only limit 
switches?
can this be a problem or should I not be concerned?

one more question I used  (halui.program.run)  for a run program hardware 
button and the halui run button will not work now.
can it be tied to both, or does it create duplicate signals, and it's one or 
the other?
 Thanks Al
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[Emc-users] halui.progeam.run?

2007-05-06 Thread Alfred Smart
 Is there a way to link a signal from parport to halui.program.run to use a 
momentary switch for run?
I've tried but just can't seem to get it.
Using standard_pinout  net halui.program.run parport.1.pin-12-in-not 
ties it to the parport to but the program still will only run from halui or 
tkemc run buttons
EMC2 live 5.1install
Thanks 
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[Emc-users] Ques. about estop and another about tool change

2007-04-23 Thread Alfred Smart
 Would someone give me the low down on what happens when I force the pin tied 
to (iocontrol.0.emc-enable-in) low.
Does the control write to (iocontrol.0.user-enable-out) false so I can drop a 
relay coil and open my estop chain?
Also if I request a tool change with (iocontrol.0.tool-change) will the 
controller stop and wait for a true signal from (iocontrol.0.tool-changed) and 
then go back to running the program after receiving the true bit? 
sorry to bug, but I couldn't figure a easy way to prove it out
thanks
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[Emc-users] Old bridgeportio .ini configs

2007-04-14 Thread Alfred Smart
  Someone must have upgraded from emc to emc2,
 using there old hardware configurations with the extra parallel port.
does anyone have a sample .ini they have had success with?
where to add the second parallel port address?
looking for an easy transition.
I also halui's feed hold to a hard switch looks inviting.
Thanks


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