Re: [Emc-users] 3D scanner !!!???

2013-11-29 Thread Steve Blackmore
On Thu, 28 Nov 2013 22:40:23 +0100, you wrote:


Le 2013-11-28 03:55, a k a écrit :
 how to convert STL file into other useful format?


I know several tools able to do that:
- CamBam
- Deskproto
- BobCAD-CAM
- Mecsoft FreeMill
- Vectric Cut3D

Problem with a lot of 3D scanner produced stl files is they are often
bad. Holes, non manifold edges, inverted normals, degenerate faces,
naked edges etc the list goes on. Generally they are OK if you want to
3D print them, but if you want to edit or modify for CAM operations you
may have problems. Converting to other formats can sometimes create even
more problems!

I've done a lot of it lately and it's a PITA!

Running them through netfabb first before converting sometimes works. 

http://cloud.netfabb.com/

Often you still end up manually editing mesh faces which can be very
time consuming indeed. 

Steve Blackmore
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Re: [Emc-users] 3D scanner !!!???

2013-11-28 Thread Gregg Eshelman
On 11/27/2013 8:28 PM, Gene Heskett wrote:
 On Wednesday 27 November 2013 22:24:46 a k did opine:

 hi
 i found new 3d scanner http://cubify.com/sense/
 problem is that file output STL from that scanner.

 That is not its only problem, very low resolution, 240 wide by 320 high is
 the real turnoff for me.  That is only very slightly better than home VHS
 movies.

Have a look at this. http://www.david-3d.com It does laser line and 
structured light 3D scanning.


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Re: [Emc-users] 3D scanner !!!???

2013-11-28 Thread andy pugh
How about free?
http://www.123dapp.com/catch

(note, I haven't actually got this to work on my phone)


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Re: [Emc-users] 3D scanner !!!???

2013-11-28 Thread Frederic RIBLE

Le 2013-11-28 03:55, a k a écrit :
 how to convert STL file into other useful format?


I know several tools able to do that:
- CamBam
- Deskproto
- BobCAD-CAM
- Mecsoft FreeMill
- Vectric Cut3D

CamBam is not able to handle four axis easily (you can do indexed, but 
that is tricky), but the price point is very good.
I am a beginner with BobCAD, but it looks very promising for my hobby needs.
FreeMill is limited but it is free.

For 3D scanning I use David-Laserscanner which is quite good.
I use it with a DIY laser sweeping mechanism: 
http://blog.f1oat.org/2013/09/29/laser-sweeping-mechanism/
You will find plenty a power users on David website forum with many good 
examples of the capabilities.

Regards
Frederic.



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Re: [Emc-users] 3D scanner !!!???

2013-11-28 Thread Gregg Eshelman
On 11/28/2013 3:29 AM, andy pugh wrote:
 How about free?
 http://www.123dapp.com/catch

 (note, I haven't actually got this to work on my phone)

Still no Android version.


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[Emc-users] 3D scanner !!!???

2013-11-27 Thread a k
hi
i found new 3d scanner http://cubify.com/sense/
problem is that file output STL from that scanner.

i know that ---Synergy does not have surface cutting routines for STL
objects.
my cad/cam is weber sys.
how to convert STL file into other useful format?
does MasterCam able to use STL model to generate g code?

important part is that this 3D scanner cost only $ 400.00 and this is
---hand held -- type scanner.
thanks
aram
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Re: [Emc-users] 3D scanner !!!???

2013-11-27 Thread Gene Heskett
On Wednesday 27 November 2013 22:24:46 a k did opine:

 hi
 i found new 3d scanner http://cubify.com/sense/
 problem is that file output STL from that scanner.

That is not its only problem, very low resolution, 240 wide by 320 high is 
the real turnoff for me.  That is only very slightly better than home VHS 
movies.
 
 i know that ---Synergy does not have surface cutting routines for STL
 objects.
 my cad/cam is weber sys.
 how to convert STL file into other useful format?
 does MasterCam able to use STL model to generate g code?
 
 important part is that this 3D scanner cost only $ 400.00 and this is
 ---hand held -- type scanner.
 thanks
 aram

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene

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[Emc-users] 3d scanner

2013-06-13 Thread Ted Hyde
My point about scanning multiple known good masters was that Aram's 
stated intent was to correct machining [on the fly] - an Iges (or any 
other neutral format) from a modeler would [typically] give you the 
intended finished part, not something partially complete. I'm following 
this up more as an intellectual exercise, as the future certainly holds 
options similar to this, and actually, I like where the discussion is 
heading.

It's tough to define the logic on what a machine needs to fix in the 
middle of the process, if all it has it the final part. For example, if 
you have a part that requires a drilled hole, counterbore, and edge 
chamfer, all of which you generate with standard tooling (not a single 
form tool), you have for example, three operations (more if you spot 
drill and ream of course). Assuming part lineup and planar corrections 
are all taken care of, if you directly compare your finished Iges 
against the first two major operations, the comparison will fail. The 
computer will say the hole is smaller than it needs to be and throw up a 
red flag. If instead of drilling, you decide to helically-bore the 
original hole and the counterbore, the automatic logic may actually 
direct the machine to re-bore the first hole to the wrong size (larger 
counterbore) all the way through and destroy the part. Thus, if you're 
going to do interim comparisons, you need to have interim masters, or at 
the very least, enough intelligence and command in the comparison 
program to limit the areas to be scanned versus the areas to be ignored 
- in 3d space, of course. I consider myself a comfortable coder, but 
even I wouldn't want the task of that - I'd rather have a series of 
golden samples each stage along the way just to do direct comparisons to.

I do use Iges files (either customer provided or in-house generated) in 
Rhino3D against an optical scan to show simple difference models (no 
special FEA or the like) - I simply make the bodies different colors and 
let the renderer figure it out - it's the pretty picture of red and 
green that the client likes to see. From a measurable aspect, I dig out 
my Faro arm too - before you say, true, he has all the toys - this one 
I built from found digitizing arm parts (read: dumpster and ebay), 
hacked it together and built my own system. I didn't have the 20K to 
drop on one of these wonderful units. (And I really like the idea of 
working on my own gear.) Although I machine and design as an occupation, 
its the CAD that really pays the bills so I have the opportunity to CNC 
as a hobby. The toys, both commercial and hobby-fied, try to support 
the occupation as best it can. Btw - EMC/LCNC was a big help in getting 
that arm going - it taught me about [serial] forward kinematics and how 
easy it is to lose your mind trying to figure out a little grid of 
numbers 4x4! I eventually moved the system over to Unity3d (game engine, 
not the Ubuntu gui) where I can run capture on my phone or tablet, then 
export that as an intelligent point cloud to Rhino for building. Which 
is where this conversation goes next.

We had a lot of discussion a number of years ago with folks trying to 
build their own digitizing arms - you really need a stable structure and 
preferably 6 degrees of freedom, (thus 6 encoders) - but after that, the 
kins can be done in many possible ways. Some of us even tried doing it 
by straight math in a PIC or Arduino, (insane asylum, please!) although 
I got really lucky with Unity3d: build a model of the arm, drop it in 
properly parented, feed in the encoder angles via a serial port, write a 
lot of script, route a lot of PCBs, and eventually, watch the arm move 
around in virtual space. A few years ago, I would have lost my mind, 
though today it's become a lot more readily available to us unwashed 
masses.

I have an affinity to (no, actually I LOVE) the arm concept because I 
get to choose what gets scanned and how it gets scanned. That's what I 
consider the most important item in making a point cloud (or any data) 
useable. The human element lets us draw the line the way we see it or 
need it, the machine gets the hard data. If I want to know parametrics 
of a round hole, I don't scan the entire circle, I hit a button that I 
use as a macro that I touch three points on that circle, which results 
in a center and a radius. Math can be awesome. Rhino and many other 3d 
modelers have varied tools for creating drapes and such from a cloud of 
points, but all will have limited results if its just a rectangular 
cloud. The modelers all know what to do with a center and a radius, 
however. And let's face it - as machinists we're really interested in 
the center of a hole and it's diameter - not that it has 412 verts with 
one reversed normal.

We can see automation added to this by looking at a current CMM; instead 
of having to manually run the probe around with a joystick, you can now 
teach (by manually running the probe around with a 

Re: [Emc-users] 3d scanner

2013-06-13 Thread jeremy youngs
 I consider myself a comfortable coder, but
even I wouldn't want the task of that - I'd rather have a series of
golden samples each stage along the way just to do direct comparisons to.



boeing and lockheed only buy off on the iges files , protocol demands they
be checked against the iges file period . not a  good master the reason
being is a good master is simply a part that is in tolerance  and stackup
can burn you.

now to the really important thing any documentation on your faro arm build?
i would be highly interested in seeing links to this and is it capable of
comparing to an iges file? or just a good master?


On Thu, Jun 13, 2013 at 10:31 AM, Ted Hyde laser...@gmail.com wrote:

 My point about scanning multiple known good masters was that Aram's
 stated intent was to correct machining [on the fly] - an Iges (or any
 other neutral format) from a modeler would [typically] give you the
 intended finished part, not something partially complete. I'm following
 this up more as an intellectual exercise, as the future certainly holds
 options similar to this, and actually, I like where the discussion is
 heading.

 It's tough to define the logic on what a machine needs to fix in the
 middle of the process, if all it has it the final part. For example, if
 you have a part that requires a drilled hole, counterbore, and edge
 chamfer, all of which you generate with standard tooling (not a single
 form tool), you have for example, three operations (more if you spot
 drill and ream of course). Assuming part lineup and planar corrections
 are all taken care of, if you directly compare your finished Iges
 against the first two major operations, the comparison will fail. The
 computer will say the hole is smaller than it needs to be and throw up a
 red flag. If instead of drilling, you decide to helically-bore the
 original hole and the counterbore, the automatic logic may actually
 direct the machine to re-bore the first hole to the wrong size (larger
 counterbore) all the way through and destroy the part. Thus, if you're
 going to do interim comparisons, you need to have interim masters, or at
 the very least, enough intelligence and command in the comparison
 program to limit the areas to be scanned versus the areas to be ignored
 - in 3d space, of course. I consider myself a comfortable coder, but
 even I wouldn't want the task of that - I'd rather have a series of
 golden samples each stage along the way just to do direct comparisons to.

 I do use Iges files (either customer provided or in-house generated) in
 Rhino3D against an optical scan to show simple difference models (no
 special FEA or the like) - I simply make the bodies different colors and
 let the renderer figure it out - it's the pretty picture of red and
 green that the client likes to see. From a measurable aspect, I dig out
 my Faro arm too - before you say, true, he has all the toys - this one
 I built from found digitizing arm parts (read: dumpster and ebay),
 hacked it together and built my own system. I didn't have the 20K to
 drop on one of these wonderful units. (And I really like the idea of
 working on my own gear.) Although I machine and design as an occupation,
 its the CAD that really pays the bills so I have the opportunity to CNC
 as a hobby. The toys, both commercial and hobby-fied, try to support
 the occupation as best it can. Btw - EMC/LCNC was a big help in getting
 that arm going - it taught me about [serial] forward kinematics and how
 easy it is to lose your mind trying to figure out a little grid of
 numbers 4x4! I eventually moved the system over to Unity3d (game engine,
 not the Ubuntu gui) where I can run capture on my phone or tablet, then
 export that as an intelligent point cloud to Rhino for building. Which
 is where this conversation goes next.

 We had a lot of discussion a number of years ago with folks trying to
 build their own digitizing arms - you really need a stable structure and
 preferably 6 degrees of freedom, (thus 6 encoders) - but after that, the
 kins can be done in many possible ways. Some of us even tried doing it
 by straight math in a PIC or Arduino, (insane asylum, please!) although
 I got really lucky with Unity3d: build a model of the arm, drop it in
 properly parented, feed in the encoder angles via a serial port, write a
 lot of script, route a lot of PCBs, and eventually, watch the arm move
 around in virtual space. A few years ago, I would have lost my mind,
 though today it's become a lot more readily available to us unwashed
 masses.

 I have an affinity to (no, actually I LOVE) the arm concept because I
 get to choose what gets scanned and how it gets scanned. That's what I
 consider the most important item in making a point cloud (or any data)
 useable. The human element lets us draw the line the way we see it or
 need it, the machine gets the hard data. If I want to know parametrics
 of a round hole, I don't scan the entire circle, I hit a button that I
 use as a macro that I 

[Emc-users] 3d scanner

2013-06-13 Thread Ted Hyde
On 6/13/2013 11:02 AM, emc-users-requ...@lists.sourceforge.net wrote:
 boeing and lockheed only buy off on the iges files , protocol demands they
 be checked against the iges file period . not a  good master the reason
 being is a good master is simply a part that is in tolerance  and stackup
 can burn you.
Understandable, as would any customer that knowledgeable - perhaps it's 
semantics, or the evolution of the discussion, but I'd certainly concede 
that the interim masters need not be only visually scanned off of the 
part in the vise (although that was my original statement for 
simplicity's sake) - to be honest, the interim master could (should?) 
be quite virtual, developed from the final part model - for the sake of 
discussion, I'm looking at what I would consider the inability for a 
computer to infer that a counterbore in a final part is not a fault when 
the machine hasn't made it yet, or the fact that if the Iges doesn't 
have modeled threads when the real part does, it also isn't a fault. I'm 
limiting the dataset to only a visual comparison, where the computer 
only has surface boundaries, and in its simplest form, EVERY surface 
boundary to distill down to a single confidence value.

In a perfect graphical-oriented app, perhaps the process would be load 
the Finished iges and click on the inner wall of the first-op hole - 
and in doing so it sets the logic that this diameter is the reference 
for the visual interim inspection of the first-op, not what one sees on 
the face of the finished part iges (counterbore and chamfer). While this 
concept is nothing new to say, BrownSharpe, I'm unsure if we would be 
successful at integrating that into LCNC anytime soon.

 now to the really important thing any documentation on your faro arm build?
 i would be highly interested in seeing links to this and is it capable of
 comparing to an iges file? or just a good master?
Ahh, I've been called! And I've also been lax on getting the blogs 
updated (the Tsugami is at casafrog.com/cfblog, also in need of 
updating, and Round-tuits) - so I suppose I do need to put up stuff on 
the arm - I've no problems making it open source, anyway - I don't have 
any logos on the models, and the Frankenstein arm as assembled isn't one 
that a particular company in Lake Mary FL actually ever made, nor does 
it use any of their electronics, firmware or softwareI guess I was 
just getting past the whole infringement thing.
It certainly isn't a 0.001mm tolerance device - there are micrometers 
and indicators for that, but I consider it quite adequate for what I use 
it for, and its cost. I've been able to measure stackups of my asian B 
gauge blocks (also what was used to calibrate them, so I suppose at some 
time I need to reference against another gauge) with repeatability to 
0.08mm and close volumetric precision at about +/-0.1mm (I think a good 
day would be +/-0.08mm) - neither of these numbers are amazing compared 
to a real Faro, which are an order of magnitude better, but my 
application isn't warranting NIST trace, either. Since the structure and 
encoders are not likely to be the difference when one is comparing the 
two, it comes down to mostly what I did with it - ignored thermal 
growth, maybe missing the occasional encoder count, maybe didn't get a 
dimension or model a section of arm correctly (these were measured 
parts, not from engineering drawings) - and yes, they (so I'm told) came 
from a dumpster and were in the back of some guy's pickup. None of which 
contribute to maintaining the precision the arm is capable of.
I fully concur that when you stackup some of those values you can have a 
part that isn't precise, but then again, if we've mis-calcuated the 
pitch on a leadscrew, you can end up with an imprecise part too! But at 
the end of the day, I'd trade the precision of a job for the fun of the 
hobby every time. At least until the wife and bank account decides 
otherwise

One of the biggest challenges I've had with the arm is mounting - I've 
sat in on demos (since Faro is about an hour north of me), and I see 
them pulling out a tripod and hitting dead-zero bulls-eyes every time. I 
would have figured a pod would have been the least accurate of anything, 
and yet. Often I'm clamping the base of my arm to a workbench. And 
it flexes. And I'm out 2mm at 1 m distance. Then I cry.

Although far from a releasable package, my process is my little Unity 
game either on a Win32 laptop or an Android, that gets both continuous 
and a time-locked series of encoder angles from my PICs in the arm 
(via serial). The continuous stream is nice to drive the visual rending 
of the arm on the screen, while the time-locked series is the 
important set - basically 6 encoder angles that are grabbed and stored 
when I push a button on the arm itself - thus there's little chance for 
loss of sync during the streaming process. The app also does the heavy 
lifting of the forward kins of figuring out where the 

Re: [Emc-users] 3d scanner

2013-06-13 Thread andy pugh
On 13 June 2013 17:20, Ted Hyde laser...@gmail.com wrote:

 One of the biggest challenges I've had with the arm is mounting - I've
 sat in on demos (since Faro is about an hour north of me), and I see
 them pulling out a tripod and hitting dead-zero bulls-eyes every time.

I have mapped out locations of acellerometers all over a Transit van
body with a 1m reach Faro arm. The ability to reposition and stitch
was pretty useful.

I have heard of a device for that job that uses 4 microphones in the
corners of the room and a clicker.

-- 
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Re: [Emc-users] 3d scanner

2013-06-12 Thread Javier Ros
Can you point us to such a $500 depth sensor?.

Thanks,

Javier


On Wed, Jun 12, 2013 at 4:34 AM, jeremy youngs jcyoung...@gmail.com wrote:

 why not   just probe check the technology is already mature. not tryin to
 disuade just sayin i mean if you are developing it great  please share
 in the wiki



 On Tue, Jun 11, 2013 at 9:53 PM, a k pccncmach...@gmail.com wrote:

  Hi
  i want to talk about 3d laser scanner.
  this is new technology that can be add to EMC2
  Big picture is to generate intelligent milling machine machine tool.
  With 3d scanner machine tool can see inspect part that it cutting,
 analyze
  make correction and recut,
 
  Depth sensor cost around $500 and rest is software.
  I think that by adding 3d scanner ability to EMC2 possible create new
  generation 5th generation machine tool.
 
  thanks
  aram
 
 
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 understood as resistance to either private lawlessness or the depredations
 of a tyrannical government. - U.S. Court of Appeals, D.C. Circuit, March
 9, 2007



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Re: [Emc-users] 3d scanner

2013-06-12 Thread Gregg Eshelman
--- On Tue, 6/11/13, a k pccncmach...@gmail.com wrote:

 i want to talk about 3d laser scanner.
 this is new technology that can be add to EMC2
 Big picture is to generate intelligent milling machine
 machine tool.
 With 3d scanner machine tool can see inspect part that it
 cutting, analyze make correction and recut,

Look up DAVID laser scanner.

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Re: [Emc-users] 3d scanner

2013-06-12 Thread Watier Yves
HI,

My 2ct, when I tried 2 years ago to have a reliable 3d scanner for
cheap, I tried the line laser option, cost nothing (a laser line is 5$
on ebay, and I recycle a good webcam).
My conclusion were that the raw scan need a lot of cleaning before
having anything useful for milling.
Maybe it improved in the meantime, but it seems to be challenging to
have something useful with this technology.

Also, the laser will hate having dust in the air ... so for on the fly
correction of the tool path ...

Cheers,

Yves,

2013/6/12 Gregg Eshelman g_ala...@yahoo.com:
 --- On Tue, 6/11/13, a k pccncmach...@gmail.com wrote:

 i want to talk about 3d laser scanner.
 this is new technology that can be add to EMC2
 Big picture is to generate intelligent milling machine
 machine tool.
 With 3d scanner machine tool can see inspect part that it
 cutting, analyze make correction and recut,

 Look up DAVID laser scanner.

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[Emc-users] 3d scanner

2013-06-12 Thread Ted Hyde
In regards to a depth sensor, there's a good change Aram is referring to 
a Kinect or the Asus Xtion (Pro Live). There's been plenty of 
hacker-friendly attempts for point-n-shoot capture solutions using 
these over the years, adding to the laser-line, and distributed-light 
methods. The Xtion unit retails sub-$250, so it's an expensive 
experiment, but a contender for entry-level scanning - but it's only 
part of the hardware side. The DAVID project uses just laser and 
distributed light methods (at current, IIRC), so not a compatible 
software piece. There are retail packages that speak with a Kinect or 
Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I 
also like the free Faro (tickler), Scenect. There are of course 
others. Most are Win32 or Win64 offerings only. OpenCV is often used as 
a framework for open-source attempts, so not all hope is lost if someone 
wants to try

In a commercial environment, I do create and provide difference scans 
of parts in some cases as required by a client, but it's pretty rare. A 
big thing to note about volumetric scanning versus probing is that 
scanning gets you a profile, and it takes a lot of time; probing gets 
you parametric data and can be extremely fast.

To implement an in-process scanning technique effectively, I would have 
to do it in between machining operations - not just at the end, as one 
part feature may be dependent upon the next, such as a helical thread 
inside a drilled then bored hole) - and although most faults like that 
would cause tool damage, I wouldn't want to write part programs so that 
each individual feature is a separate operation (that's what automation 
is supposed to make easier!) - thus the logic decision as to how to 
fix the problem won't exist.

Even if it did, one would have to scan a known-good-master at each 
step of the production for the test scan to reference against. If you 
want accuracy, measuring scale on a single volumetric scan is near 
impossible. You need to have many angles and views stitched together to 
see past obstructions. Any imperfection in the part, including 
unintended, is recorded [perfectly].

Furthermore, the scanner is unable to understand chips, swarf or coolant 
sitting on the part - it will look like a fault in the part and raise an 
alarm. Get coolant on the lens and your scanning is of no value.

Probing, on the other hand, can be more easily automated, and directed 
towards achieving the stated goal - whether or not a particular feature 
is within tolerance.

I use both laser and depth-based scanning plus probing for a variety of 
tasks, but only probing on my machines.

I would liken volumetric scanning versus probing to the earlier 
implementation of a webcam (camview by pavel et al, for example, which I 
really do applaud) for tool-length-setting (and more) versus a touch 
probe. Although I'm enamored with having a non-contact tool setter, a 
camera is much less tolerant of mistakes or changes in the environment 
than a touch probe. When you just want to get parts out, the touch probe 
JustWorks.

That's not to say that having a volumetric scanner as a tool in a 
machine isn't a possibility or a value, but the historical intent for 
LCNC not to require a 64bit 8-core watercooled machine with Cray 
loadbalancing (sic) makes it a difficult challenge to have it 
integrated with LCNC. My preference would be to have it on a separate 
machine as a standalone application, but load the sensor as a tool when 
needed. The benefit is the automation of the motion of the camera 
(instead of human hand) which in that aspect, would return a much more 
accurate result. Since the software has to chew on the scanning 
result, it would actually be dangerous to have this type of interruption 
(and I guarantee it would be an interruption) to the safety of the LCNC 
realtime loop.

Ted.

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Re: [Emc-users] 3d scanner

2013-06-12 Thread jeremy youngs
sorry sent before finished , i agree with all of the other statements
though



On Wed, Jun 12, 2013 at 8:52 AM, jeremy youngs jcyoung...@gmail.com wrote:

 ted said

  Even if it did, one would have to scan a known-good-master at each
 step of the production for the test scan to reference against. If you
 want accuracy, measuring scale on a single volumetric scan is near
 impossible. You need to have many angles and views stitched together to
 see past obstructions. Any imperfection in the part, including
 unintended, is recorded [perfectly].


 not exactly just compare it to an iges file that will never change . or
 other parametric solid


 On Wed, Jun 12, 2013 at 8:44 AM, Ted Hyde laser...@gmail.com wrote:

 In regards to a depth sensor, there's a good change Aram is referring to
 a Kinect or the Asus Xtion (Pro Live). There's been plenty of
 hacker-friendly attempts for point-n-shoot capture solutions using
 these over the years, adding to the laser-line, and distributed-light
 methods. The Xtion unit retails sub-$250, so it's an expensive
 experiment, but a contender for entry-level scanning - but it's only
 part of the hardware side. The DAVID project uses just laser and
 distributed light methods (at current, IIRC), so not a compatible
 software piece. There are retail packages that speak with a Kinect or
 Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I
 also like the free Faro (tickler), Scenect. There are of course
 others. Most are Win32 or Win64 offerings only. OpenCV is often used as
 a framework for open-source attempts, so not all hope is lost if someone
 wants to try

 In a commercial environment, I do create and provide difference scans
 of parts in some cases as required by a client, but it's pretty rare. A
 big thing to note about volumetric scanning versus probing is that
 scanning gets you a profile, and it takes a lot of time; probing gets
 you parametric data and can be extremely fast.

 To implement an in-process scanning technique effectively, I would have
 to do it in between machining operations - not just at the end, as one
 part feature may be dependent upon the next, such as a helical thread
 inside a drilled then bored hole) - and although most faults like that
 would cause tool damage, I wouldn't want to write part programs so that
 each individual feature is a separate operation (that's what automation
 is supposed to make easier!) - thus the logic decision as to how to
 fix the problem won't exist.

 Even if it did, one would have to scan a known-good-master at each
 step of the production for the test scan to reference against. If you
 want accuracy, measuring scale on a single volumetric scan is near
 impossible. You need to have many angles and views stitched together to
 see past obstructions. Any imperfection in the part, including
 unintended, is recorded [perfectly].

 Furthermore, the scanner is unable to understand chips, swarf or coolant
 sitting on the part - it will look like a fault in the part and raise an
 alarm. Get coolant on the lens and your scanning is of no value.

 Probing, on the other hand, can be more easily automated, and directed
 towards achieving the stated goal - whether or not a particular feature
 is within tolerance.

 I use both laser and depth-based scanning plus probing for a variety of
 tasks, but only probing on my machines.

 I would liken volumetric scanning versus probing to the earlier
 implementation of a webcam (camview by pavel et al, for example, which I
 really do applaud) for tool-length-setting (and more) versus a touch
 probe. Although I'm enamored with having a non-contact tool setter, a
 camera is much less tolerant of mistakes or changes in the environment
 than a touch probe. When you just want to get parts out, the touch probe
 JustWorks.

 That's not to say that having a volumetric scanner as a tool in a
 machine isn't a possibility or a value, but the historical intent for
 LCNC not to require a 64bit 8-core watercooled machine with Cray
 loadbalancing (sic) makes it a difficult challenge to have it
 integrated with LCNC. My preference would be to have it on a separate
 machine as a standalone application, but load the sensor as a tool when
 needed. The benefit is the automation of the motion of the camera
 (instead of human hand) which in that aspect, would return a much more
 accurate result. Since the software has to chew on the scanning
 result, it would actually be dangerous to have this type of interruption
 (and I guarantee it would be an interruption) to the safety of the LCNC
 realtime loop.

 Ted.


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Re: [Emc-users] 3d scanner

2013-06-12 Thread jeremy youngs
ted said

 Even if it did, one would have to scan a known-good-master at each
step of the production for the test scan to reference against. If you
want accuracy, measuring scale on a single volumetric scan is near
impossible. You need to have many angles and views stitched together to
see past obstructions. Any imperfection in the part, including
unintended, is recorded [perfectly].


not exactly just compare it to an iges file that will never change . or
other parametric solid


On Wed, Jun 12, 2013 at 8:44 AM, Ted Hyde laser...@gmail.com wrote:

 In regards to a depth sensor, there's a good change Aram is referring to
 a Kinect or the Asus Xtion (Pro Live). There's been plenty of
 hacker-friendly attempts for point-n-shoot capture solutions using
 these over the years, adding to the laser-line, and distributed-light
 methods. The Xtion unit retails sub-$250, so it's an expensive
 experiment, but a contender for entry-level scanning - but it's only
 part of the hardware side. The DAVID project uses just laser and
 distributed light methods (at current, IIRC), so not a compatible
 software piece. There are retail packages that speak with a Kinect or
 Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I
 also like the free Faro (tickler), Scenect. There are of course
 others. Most are Win32 or Win64 offerings only. OpenCV is often used as
 a framework for open-source attempts, so not all hope is lost if someone
 wants to try

 In a commercial environment, I do create and provide difference scans
 of parts in some cases as required by a client, but it's pretty rare. A
 big thing to note about volumetric scanning versus probing is that
 scanning gets you a profile, and it takes a lot of time; probing gets
 you parametric data and can be extremely fast.

 To implement an in-process scanning technique effectively, I would have
 to do it in between machining operations - not just at the end, as one
 part feature may be dependent upon the next, such as a helical thread
 inside a drilled then bored hole) - and although most faults like that
 would cause tool damage, I wouldn't want to write part programs so that
 each individual feature is a separate operation (that's what automation
 is supposed to make easier!) - thus the logic decision as to how to
 fix the problem won't exist.

 Even if it did, one would have to scan a known-good-master at each
 step of the production for the test scan to reference against. If you
 want accuracy, measuring scale on a single volumetric scan is near
 impossible. You need to have many angles and views stitched together to
 see past obstructions. Any imperfection in the part, including
 unintended, is recorded [perfectly].

 Furthermore, the scanner is unable to understand chips, swarf or coolant
 sitting on the part - it will look like a fault in the part and raise an
 alarm. Get coolant on the lens and your scanning is of no value.

 Probing, on the other hand, can be more easily automated, and directed
 towards achieving the stated goal - whether or not a particular feature
 is within tolerance.

 I use both laser and depth-based scanning plus probing for a variety of
 tasks, but only probing on my machines.

 I would liken volumetric scanning versus probing to the earlier
 implementation of a webcam (camview by pavel et al, for example, which I
 really do applaud) for tool-length-setting (and more) versus a touch
 probe. Although I'm enamored with having a non-contact tool setter, a
 camera is much less tolerant of mistakes or changes in the environment
 than a touch probe. When you just want to get parts out, the touch probe
 JustWorks.

 That's not to say that having a volumetric scanner as a tool in a
 machine isn't a possibility or a value, but the historical intent for
 LCNC not to require a 64bit 8-core watercooled machine with Cray
 loadbalancing (sic) makes it a difficult challenge to have it
 integrated with LCNC. My preference would be to have it on a separate
 machine as a standalone application, but load the sensor as a tool when
 needed. The benefit is the automation of the motion of the camera
 (instead of human hand) which in that aspect, would return a much more
 accurate result. Since the software has to chew on the scanning
 result, it would actually be dangerous to have this type of interruption
 (and I guarantee it would be an interruption) to the safety of the LCNC
 realtime loop.

 Ted.


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government under the Constitution and was premised on 

Re: [Emc-users] 3d scanner

2013-06-12 Thread Stuart Stevenson
this is what we need to be working toward :)

http://www.faro.com/en-us/products/metrology/measuring-arm-faro-scanarm/overview


On Wed, Jun 12, 2013 at 7:53 AM, jeremy youngs jcyoung...@gmail.com wrote:

 sorry sent before finished , i agree with all of the other statements
 though



 On Wed, Jun 12, 2013 at 8:52 AM, jeremy youngs jcyoung...@gmail.com
 wrote:

  ted said
 
   Even if it did, one would have to scan a known-good-master at each
  step of the production for the test scan to reference against. If you
  want accuracy, measuring scale on a single volumetric scan is near
  impossible. You need to have many angles and views stitched together to
  see past obstructions. Any imperfection in the part, including
  unintended, is recorded [perfectly].
 
 
  not exactly just compare it to an iges file that will never change . or
  other parametric solid
 
 
  On Wed, Jun 12, 2013 at 8:44 AM, Ted Hyde laser...@gmail.com wrote:
 
  In regards to a depth sensor, there's a good change Aram is referring to
  a Kinect or the Asus Xtion (Pro Live). There's been plenty of
  hacker-friendly attempts for point-n-shoot capture solutions using
  these over the years, adding to the laser-line, and distributed-light
  methods. The Xtion unit retails sub-$250, so it's an expensive
  experiment, but a contender for entry-level scanning - but it's only
  part of the hardware side. The DAVID project uses just laser and
  distributed light methods (at current, IIRC), so not a compatible
  software piece. There are retail packages that speak with a Kinect or
  Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I
  also like the free Faro (tickler), Scenect. There are of course
  others. Most are Win32 or Win64 offerings only. OpenCV is often used as
  a framework for open-source attempts, so not all hope is lost if someone
  wants to try
 
  In a commercial environment, I do create and provide difference scans
  of parts in some cases as required by a client, but it's pretty rare. A
  big thing to note about volumetric scanning versus probing is that
  scanning gets you a profile, and it takes a lot of time; probing gets
  you parametric data and can be extremely fast.
 
  To implement an in-process scanning technique effectively, I would have
  to do it in between machining operations - not just at the end, as one
  part feature may be dependent upon the next, such as a helical thread
  inside a drilled then bored hole) - and although most faults like that
  would cause tool damage, I wouldn't want to write part programs so that
  each individual feature is a separate operation (that's what automation
  is supposed to make easier!) - thus the logic decision as to how to
  fix the problem won't exist.
 
  Even if it did, one would have to scan a known-good-master at each
  step of the production for the test scan to reference against. If you
  want accuracy, measuring scale on a single volumetric scan is near
  impossible. You need to have many angles and views stitched together to
  see past obstructions. Any imperfection in the part, including
  unintended, is recorded [perfectly].
 
  Furthermore, the scanner is unable to understand chips, swarf or coolant
  sitting on the part - it will look like a fault in the part and raise an
  alarm. Get coolant on the lens and your scanning is of no value.
 
  Probing, on the other hand, can be more easily automated, and directed
  towards achieving the stated goal - whether or not a particular feature
  is within tolerance.
 
  I use both laser and depth-based scanning plus probing for a variety of
  tasks, but only probing on my machines.
 
  I would liken volumetric scanning versus probing to the earlier
  implementation of a webcam (camview by pavel et al, for example, which I
  really do applaud) for tool-length-setting (and more) versus a touch
  probe. Although I'm enamored with having a non-contact tool setter, a
  camera is much less tolerant of mistakes or changes in the environment
  than a touch probe. When you just want to get parts out, the touch probe
  JustWorks.
 
  That's not to say that having a volumetric scanner as a tool in a
  machine isn't a possibility or a value, but the historical intent for
  LCNC not to require a 64bit 8-core watercooled machine with Cray
  loadbalancing (sic) makes it a difficult challenge to have it
  integrated with LCNC. My preference would be to have it on a separate
  machine as a standalone application, but load the sensor as a tool when
  needed. The benefit is the automation of the motion of the camera
  (instead of human hand) which in that aspect, would return a much more
  accurate result. Since the software has to chew on the scanning
  result, it would actually be dangerous to have this type of interruption
  (and I guarantee it would be an interruption) to the safety of the LCNC
  realtime loop.
 
  Ted.
 
 
 
 --
  This 

Re: [Emc-users] 3d scanner

2013-06-12 Thread Steve Stallings
 

 -Original Message-
 From: Stuart Stevenson [mailto:stus...@gmail.com] 
 Sent: Wednesday, June 12, 2013 9:05 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] 3d scanner
 
 this is what we need to be working toward :)
 
 http://www.faro.com/en-us/products/metrology/measuring-arm-far
 o-scanarm/overview
 

Regardless of how well it works, or how much it costs
that is one wicked looking tool!


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Re: [Emc-users] 3d scanner

2013-06-12 Thread andy pugh
On 12 June 2013 13:52, jeremy youngs jcyoung...@gmail.com wrote:

 not exactly just compare it to an iges file that will never change . or
 other parametric solid

Going from a point-cloud to a parametric solid is not even slightly easy.
However, in this case I guess that you could create a virtual
point-cloud from the IGES file for point-by-point comparison.

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] 3d scanner

2013-06-12 Thread doug metzler
I'm interested in whether you could use a leap for this.

https://leapmotion.com/product

I am still trying to get ahold of one :-)

DougM



On Wed, Jun 12, 2013 at 1:42 AM, Watier Yves w...@tieryves.com wrote:

 HI,

 My 2ct, when I tried 2 years ago to have a reliable 3d scanner for
 cheap, I tried the line laser option, cost nothing (a laser line is 5$
 on ebay, and I recycle a good webcam).
 My conclusion were that the raw scan need a lot of cleaning before
 having anything useful for milling.
 Maybe it improved in the meantime, but it seems to be challenging to
 have something useful with this technology.

 Also, the laser will hate having dust in the air ... so for on the fly
 correction of the tool path ...

 Cheers,

 Yves,

 2013/6/12 Gregg Eshelman g_ala...@yahoo.com:
  --- On Tue, 6/11/13, a k pccncmach...@gmail.com wrote:
 
  i want to talk about 3d laser scanner.
  this is new technology that can be add to EMC2
  Big picture is to generate intelligent milling machine
  machine tool.
  With 3d scanner machine tool can see inspect part that it
  cutting, analyze make correction and recut,
 
  Look up DAVID laser scanner.
 
 
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Re: [Emc-users] 3d scanner

2013-06-12 Thread John Alexander Stewart
Andy;

On Wed, Jun 12, 2013 at 10:50 AM, andy pugh bodge...@gmail.com wrote:

 Going from a point-cloud to a parametric solid is not even slightly easy.


It's not that hard. In my Android App (for instance) I take STL vertices,
group them, then recreate triangles; it makes rendering much faster, and
lighting/texturing much better.

John Alexander Stewart (if you are incredibly interested, search Google
Play for my name - I'm not going to advertise here!)
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Re: [Emc-users] 3d scanner

2013-06-12 Thread andy pugh
On 12 June 2013 17:15, John Alexander Stewart ivatt...@gmail.com wrote:

 Going from a point-cloud to a parametric solid is not even slightly easy.

 It's not that hard. In my Android App (for instance) I take STL vertices,
 group them, then recreate triangles; it makes rendering much faster, and
 lighting/texturing much better.

That isn't quite the same thing, though. A scanned point cloud
probably has too many points, and the position of each point has some
dither. Deciding what is noise and what is features is one
complication. It gets even harder if you have two surfaces very close
together (an inside and an outside for example). Even if you build an
STL from the points, that is still nowhere near a parametric solid.

-- 
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Re: [Emc-users] 3d scanner

2013-06-12 Thread jeremy youngs
the above mentioned faro arm compares the product to the iges file and
verifies . these are nice the one i used was 17000 out of the box . they
are absolutely necessary for 5 axis swarfed surfaces on airframe parts . as
to point cloud to parametric solid i have no idea how to do that so i will
take your word for it . what i was infering to was this part of the
statement

Even if it did, one would have to scan a known-good-master at each
step of the production for the test scan to reference against


you wouldnt need a known good master if you were able to use an ices or
other model to compare it to . that was the point of my comment but i now
see the point cloud issue at hand . and your solution

However, in this case I guess that you could create a virtual
point-cloud from the IGES file for point-by-point comparison.

which is basically working the problem backwards is exactly what the faro
arm does , and is what i intended to convey by my previous post . now how
it does it and why ??? well i never asked as the parts we were checking
were 12 k eack so i was more worried about proper operation :)


On Wed, Jun 12, 2013 at 10:50 AM, andy pugh bodge...@gmail.com wrote:

 On 12 June 2013 13:52, jeremy youngs jcyoung...@gmail.com wrote:

  not exactly just compare it to an iges file that will never change . or
  other parametric solid

 Going from a point-cloud to a parametric solid is not even slightly easy.
 However, in this case I guess that you could create a virtual
 point-cloud from the IGES file for point-by-point comparison.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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and bear arms. That right existed prior to the formation of the new
government under the Constitution and was premised on the private use of
arms for activities such as hunting and self-defense, the latter being
understood as resistance to either private lawlessness or the depredations
of a tyrannical government. - U.S. Court of Appeals, D.C. Circuit, March
9, 2007



jeremy youngs
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[Emc-users] 3d scanner

2013-06-11 Thread a k
Hi
i want to talk about 3d laser scanner.
this is new technology that can be add to EMC2
Big picture is to generate intelligent milling machine machine tool.
With 3d scanner machine tool can see inspect part that it cutting, analyze
make correction and recut,

Depth sensor cost around $500 and rest is software.
I think that by adding 3d scanner ability to EMC2 possible create new
generation 5th generation machine tool.

thanks
aram
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Re: [Emc-users] 3d scanner

2013-06-11 Thread jeremy youngs
why not   just probe check the technology is already mature. not tryin to
disuade just sayin i mean if you are developing it great  please share
in the wiki



On Tue, Jun 11, 2013 at 9:53 PM, a k pccncmach...@gmail.com wrote:

 Hi
 i want to talk about 3d laser scanner.
 this is new technology that can be add to EMC2
 Big picture is to generate intelligent milling machine machine tool.
 With 3d scanner machine tool can see inspect part that it cutting, analyze
 make correction and recut,

 Depth sensor cost around $500 and rest is software.
 I think that by adding 3d scanner ability to EMC2 possible create new
 generation 5th generation machine tool.

 thanks
 aram

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government under the Constitution and was premised on the private use of
arms for activities such as hunting and self-defense, the latter being
understood as resistance to either private lawlessness or the depredations
of a tyrannical government. - U.S. Court of Appeals, D.C. Circuit, March
9, 2007



jeremy youngs
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