Re: [Emc-users] Coolant filtering

2014-12-02 Thread pc
 The FDA never approved use of Thalidomide in the US.
 Practically all
 US cases of birth defects from it were from mothers who were in
 Europe when it was in widespread use.

 It's been re-approved in some places but only for use after the first 
 trimester. I've also read some theory that rather than causing the 
 undeveloped limbs it prevented natural miscarriages of deformed fetuses.

I seem to recall some information indicating that Thalidomide inhibited 
development of whatever was developing at the time it was taken, and the 
absence of limbs was due to the fact that it was limbs developing at the time 
it was taken. If taken earlier or later the effects would have been different. 
I also seem to recall hearing that Thalidomide was one of the few treatments 
for leprosy which is a problem in some areas, and in those areas it is provided 
in packages with all manner of birth defect warnings and pictures and 
instructions not to take if pregnant, yet people still take it when pregnant 
with the expected results.


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Re: [Emc-users] Coolant filtering

2014-12-02 Thread pc
That's what I do, in fact I let the air run through for an hour or so to really 
drive out moisture. Remember to put some RV antifreeze in the tanks and toilet 
bowl as it helps to protect the seals on the valves from becoming brittle and 
failing.


--Original Mail--
From: Gregg Eshelman g_ala...@yahoo.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Tue, 02 Dec 2014 00:34:45 -0700
Subject: Re: [Emc-users] Coolant filtering

On 12/1/2014 10:33 PM, Dave Cole wrote:

 RV Antifreeze must be somewhat different as I haven't seen it breakdown
 at all.  Even after years sitting in a coolant tank. Perhaps they
 stabilize it somehow?
 The stuff comes that flushes out of the RV water system (in my trailer)
 just makes the water taste nasty until it is well flushed but it beats
 frozen pipes.

Easier to connect an air hose to the drain valve on the RV's water 
heater then open each faucet in turn, starting with closest to the 
heater. Don't forget to also have someone hold down the foot pedal on 
the loo.

Finish by opening all faucets and step on the loo pedal. Always seems to 
get a bit more water out. Dump some antifreeze in the sink traps, just 
to keep any holding tank smells out.

No water in the system to freeze and no need to flush the antifreeze out 
in the spring.


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Re: [Emc-users] Coolant filtering

2014-12-02 Thread Dave Cole
On 12/2/2014 9:36 AM, p...@wpnet.us wrote:
 That's what I do, in fact I let the air run through for an hour or so to 
 really drive out moisture. Remember to put some RV antifreeze in the tanks 
 and toilet bowl as it helps to protect the seals on the valves from becoming 
 brittle and failing.


 --Original Mail--
 From: Gregg Eshelman g_ala...@yahoo.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Tue, 02 Dec 2014 00:34:45 -0700
 Subject: Re: [Emc-users] Coolant filtering

 On 12/1/2014 10:33 PM, Dave Cole wrote:

 RV Antifreeze must be somewhat different as I haven't seen it breakdown
 at all.  Even after years sitting in a coolant tank. Perhaps they
 stabilize it somehow?
 The stuff comes that flushes out of the RV water system (in my trailer)
 just makes the water taste nasty until it is well flushed but it beats
 frozen pipes.
 Easier to connect an air hose to the drain valve on the RV's water
 heater then open each faucet in turn, starting with closest to the
 heater. Don't forget to also have someone hold down the foot pedal on
 the loo.

 Finish by opening all faucets and step on the loo pedal. Always seems to
 get a bit more water out. Dump some antifreeze in the sink traps, just
 to keep any holding tank smells out.

 No water in the system to freeze and no need to flush the antifreeze out
 in the spring.

Just blowing it out with air doesn't always work. All you need is 
water to collect in a low spot in the line and it's all over.

I blow it out with air, drain the tanks, and then push antifreeze 
throughout the system and put some antifreeze in the traps and into the 
tanks.

4 gallons and $10-$13 for my 40ft trailer.Very cheap insurance.

Replacing cracked and nearly inaccessible fittings sucks and that has to 
be done after the water damage.  :-(

Been there, done that, have the T shirt.   ;-)

On that note, this morning, the marina where I keep my 40 ft trailer 
called me today and said that the recent winds (60+ mph) blew the 
trailer off the blocks!  (that were under the tires).
It's a tri-axle 5th wheel trailer that weighs about 11,000 lbs empty 
(and it's not!).

Crazy...   A few years ago it blew so hard that some trailers were blown 
into the canals  a few hundred feet away, but my trailer did not budge...
Apparently this year it was my turn.

Dave



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Re: [Emc-users] Coolant filtering

2014-12-01 Thread John Thornton
Mine only has a fine screen in the tray under the band saw.

JT

On 11/28/2014 7:28 AM, Viesturs Lācis wrote:
 2014-11-28 14:55 GMT+02:00 John Thornton bjt...@gmail.com:
 On 11/28/2014 6:48 AM, andy pugh wrote:
 http://www.arceurotrade.co.uk/Catalogue/Machines-Accessories/Lathe-Accessories/Coolant-Accessories#16-Litre-Coolant-System-090-080-00090
 That's the exact same pump and tank that I have on my band saw...
 different color and label.

 Andy, thank you for the link! I was thinking about getting a kit like
 that, because overall cost of my experiments might exceed pricetag of
 such device. The problem was that I couldn't find any.

 John, what is your opinion about it? Do I need to add some filters on
 return hose?

 Viesturs

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread andy pugh
On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).

Not _that_ safe:
http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Todd Zuercher
Not the same chemical.  He said propylene glycol, which is used for frost 
proofing drinking water systems and is relatively innocuous.  Diethylene and 
ethylene glycol are poisonous.

- Original Message -
From: andy pugh bodge...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, December 1, 2014 7:49:32 AM
Subject: Re: [Emc-users] Coolant filtering

On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).

Not _that_ safe:
http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

-- 
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Marius Liebenberg

On 2014-12-01 14:49, andy pugh wrote:
 On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).
 Not _that_ safe:
 http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

Ok so now I know why they say a good bottle of sweet wine will keep you 
warmed up on a cold winters night. Its the anti-freeze :)

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Marius D. Liebenberg
+27 82 698 3251
+27 12 743 6064
QQ 1767394877


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Re: [Emc-users] Coolant filtering

2014-12-01 Thread andy pugh
On 1 December 2014 at 14:21, ToddZuercher zuerc...@embarqmail.com wrote:
 Not the same chemical.  He said propylene glycol, which is used for frost 
 proofing drinking water systems and is relatively innocuous.

Ah, yes, sorry.

http://en.wikipedia.org/wiki/Propylene_glycol#Safety_in_Humans

It sounds safer than unadulterated wine, in fact.

Wikipedia led me to http://en.wikipedia.org/wiki/Elixir_sulfanilamide
which is interesting, and does rather suggest that your FDA is
necessary.

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread dave

On 12/01/2014 04:49 AM, andy pugh wrote:
 On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).
 Not _that_ safe:
 http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal

Case in point; in 1937 di-ethylene-glycol was used as a carrier for 
sulfanilamide in an elixir containing 10% sulfanilamide, 72% glycol and 
the balance water and flavor. That formulation resulted in 76 deaths and 
over a 100 made ill by the formulation.

Google - ethylene glycol gives toxicity and LD50.

Dave

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread dave

On 12/01/2014 06:21 AM, Todd Zuercher wrote:
 Not the same chemical.  He said propylene glycol, which is used for frost 
 proofing drinking water systems and is relatively innocuous.  Diethylene and 
 ethylene glycol are poisonous.

I do believe di-ethylene-glycol and ethylene glycol are the same thing.  
It is toxic because of the metabolic products whereas propylene glycol 
degrades to relatively non-toxic substances.

D

 - Original Message -
 From: andy pugh bodge...@gmail.com
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Monday, December 1, 2014 7:49:32 AM
 Subject: Re: [Emc-users] Coolant filtering

 On 1 December 2014 at 02:05, Dave Cole linuxcncro...@gmail.com wrote:
 it is
 safe to drink in small quantities (seriously).
 Not _that_ safe:
 http://en.wikipedia.org/wiki/1985_diethylene_glycol_wine_scandal



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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Bruce Layne

On 12/01/2014 10:04 AM, andy pugh wrote:
 Wikipedia led me to http://en.wikipedia.org/wiki/Elixir_sulfanilamide 
 which is interesting, and does rather suggest that your FDA is necessary. 

The FDA now does little to ensure product safety, but they do add 
millions to the cost of drug development.  They refer to the large 
pharmaceutical companies as our customers in internal documents. 
They're essentially a big government bureaucracy that has formed a 
symbiotic relationship with large pharmaceutical companies.  The FDA 
bureaucracy benefits as their government jobs are justified, and Big 
Pharma benefits by having a barrier to entry for smaller competitors 
that are unable to run the expensive and convoluted FDA regulatory maze.

In the above example, the large pharmaceutical company Massengill paid a 
very small fine for negligently marketing their sulfanilamide product 
that killed a hundred people (many of them were children). The small 
fine was levied because the product was marketed as an elixir but 
contained no alcohol.  Apparently, there was no fine for including a 
toxic substance that killed people.

But things got better after the FDA, and the FDA approved products were 
safe.  Right?  The list of unsafe drugs approved by the FDA would fill 
an encyclopedia.  Here is but one gruesome example.

http://en.wikipedia.org/wiki/Thalidomide#Birth_defects_crisis

In the US, you're likely to see a vaguely worded televised ad during the 
evening news, urging you to ask your doctor if Xycomax may be right for 
you.  The FDA prohibits drug companies from marketing directly to 
consumers, but Big Pharma spends BILLIONS every year on 
direct-to-consumer ads, but they need to be properly vague, with an 
entire industry of lawyers and marketing agents to facilitate these 
ads.  Two weeks later, you'll see a televised ad, after midnight, with 
some sleazy lawyer.  Have you taken Xycomax and had kidney failure, 
hair loss, or depression?  Call us and we can get you a big check!  For 
all of the justifiable complaining about ambulance chasing lawyers and 
their rip-off class action lawsuits where the victims get pennies and 
the lawyers get millions, these weasel lawyers do more to ensure the 
safety of drugs marketed in the US than the FDA.


On 12/01/2014 11:28 AM, dave wrote:
 I do believe di-ethylene-glycol and ethylene glycol are the same thing.

Nope.

Ethylene glycol - C_2 H_6 O_2
http://en.wikipedia.org/wiki/Ethylene_glycol


Diethylene glycol - C_4 H_10 O_3
http://en.wikipedia.org/wiki/Diethylene_glycol


Back On Topic:

A few of the hobby and small business entrepreneur machinists on YouTube 
(Grimsmo Knives, Tactical Keychains, WarMachine) are posting videos of 
improvements they've made to their coolant systems. Typically, the 
coolant drains through one or two settling tanks where the big chips are 
removed.  There is often a coarse filter, sometimes a fine screen, and 
sometimes a disposable 5 gallon bucket paint strainer.  Next in line is 
a high pressure pump, often a Little Giant pond pump.  After the pump is 
a whole house water filter (search Amazon.com for examples) to catch 
the fine chips that pass through the pump, to prevent the tiny chips in 
the flood coolant from being re-cut and reducing the life of carbide 
tooling. a 20 micron filter provides good filtration for this purpose 
without too much pressure drop.  Apparently, Qualichem synthetic 
coolants are well regarded.

http://www.qualichem.com/metalworking-fluids





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Re: [Emc-users] Coolant filtering

2014-12-01 Thread andy pugh
It probably wouldn't be too hard to create something like this:
http://img.directindustry.com/images_di/photo-g/coolant-filter-machine-tools-industrial-14589-3775093.jpg

When the float floats, then the switch advances the mesh conveyor and
moves a clean section of filter into place.
On the ones I have seen the used filter mat and chips end up in a bin,
so this is probably best as a second-stage filter after a settling
tank.


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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Eric Keller
our machine uses cloth filter bags on the return.  McMaster sells them in
the U.S.  Don't see the bowl we have on the McMaster site, I thought they
sold one like it.  It's really a strainer basket

On Mon, Dec 1, 2014 at 1:09 PM, andy pugh bodge...@gmail.com wrote:

 It probably wouldn't be too hard to create something like this:

 http://img.directindustry.com/images_di/photo-g/coolant-filter-machine-tools-industrial-14589-3775093.jpg

 When the float floats, then the switch advances the mesh conveyor and
 moves a clean section of filter into place.
 On the ones I have seen the used filter mat and chips end up in a bin,
 so this is probably best as a second-stage filter after a settling
 tank.


 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Coolant filtering

2014-12-01 Thread TJoseph Powderly
On 12/01/2014 12:34 PM, Eric Keller wrote:
 our machine uses cloth filter bags on the return.  McMaster sells them in
 the U.S.  Don't see the bowl we have on the McMaster site, I thought they
 sold one like it.  It's really a strainer basket

 On Mon, Dec 1, 2014 at 1:09 PM, andy pugh bodge...@gmail.com wrote:

 It probably wouldn't be too hard to create something like this:

 http://img.directindustry.com/images_di/photo-g/coolant-filter-machine-tools-industrial-14589-3775093.jpg

 When the float floats, then the switch advances the mesh conveyor and
 moves a clean section of filter into place.
 On the ones I have seen the used filter mat and chips end up in a bin,
 so this is probably best as a second-stage filter after a settling
 tank.


 --
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 http://www.ifixit.com/Manifesto


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the best filtration we ever found was
time
it'll settle out
we tried centrifuges and sand filters,
ceramic disc and micron paper filter
time worked best
its just slow

next best was
slowly turn a corner
as fluid changes direction, particles drop out of the flow
we used many concentric LOW pools ( 20mm to 30 mm )
each overflowing into next, flow rate incredible slow
this is just big, lotsa floor space

and then there's always
cow magnets
http://www.westpointfarmvets.co.uk/cowmagnets/
goto agri-store and buy a bag
put in take near outflow
clean 'em off once in a while

regards
TomP tjtr33

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Viesturs Lācis
2014-12-01 21:41 GMT+02:00 TJoseph Powderly tjt...@gmail.com:

 and then there's always
 cow magnets
 http://www.westpointfarmvets.co.uk/cowmagnets/
 goto agri-store and buy a bag
 put in take near outflow
 clean 'em off once in a while


But that works only for ferrous-based materials - steel etc.

Viesturs

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Jack Coats
Propylene Glycol is anhydrous (naturally without water), absorbs water even
from the air.  It holds more heat in a 50-50 mixture with water, but if you
are trying to keep all rust out, you want it in anhydrous (without water)
from.
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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Jon Elson
On 12/01/2014 11:55 AM, Bruce Layne wrote:
 But things got better after the FDA, and the FDA approved 
 products were safe. Right? The list of unsafe drugs 
 approved by the FDA would fill an encyclopedia. Here is 
 but one gruesome example. 
 http://en.wikipedia.org/wiki/Thalidomide#Birth_defects_crisis
The FDA never approved use of Thalidomide in the US.  
Practically all
US cases of birth defects from it were from mothers who were in
Europe when it was in widespread use.

Jon

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Dave Cole
On 12/1/2014 8:51 PM, Jack Coats wrote:
 Propylene Glycol is anhydrous (naturally without water), absorbs water even
 from the air.  It holds more heat in a 50-50 mixture with water, but if you
 are trying to keep all rust out, you want it in anhydrous (without water)
 from.
 --

Didn't know that.   It is interesting stuff.   Apparently it is also a 
food additive which seems very strange.
It seems somewhat slippery but it doesn't seem to be a problem with my 
bandsaw drive wheel as the blade doesn't seem to slip on the steel wheel.

Dave

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Dave Cole
On 12/2/2014 12:07 AM, Jack Coats wrote:
 Yea, Propylene Glycol also is poisonous to dogs and cats (and probably
 people if you drink it straight).  It evidently tastes sweet, but more than
 a tiny bit can be fatal.  So keep your coolant tub covered and clean up
 spills before your shop animal does it for you.

 Yes, it is a food additive, it evidently absorbs extra water in food,
 cosmetics and medicines.  It just isn't on the condiment shelf in my wife's
 kitchen!  It is also put on tobacco, and used in 'smokeless cigarettes',
 food wrappers, and other things.

 It is considered an 'environmentally safe' coolant for cars, because it
 breaks down in sunlight to innocuous stuff.  In open air it breaks down in
 24-50 hours or so half life (think of it as if left out in the open, every
 2 days have of it dissipates, and of what is left, each 2 days half of what
 is left dissipates into the environment), or in a week if in a water/dirt
 environment.  If it breaks down in water, it can remove some of the
 dissolved oxygen (leading to fish kills and the such).

 (I got most of my info from USDA web site and wikipedia.  I also have used
 it on a log building to help preserve it (since it absorbs water keeping
 down fungus that grows on wood that instigates wood rot, I also dissolved
 borax in it as a fungicide too.  Together they are pretty effective.).
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RV Antifreeze must be somewhat different as I haven't seen it breakdown 
at all.  Even after years sitting in a coolant tank. Perhaps they 
stabilize it somehow?
The stuff comes that flushes out of the RV water system (in my trailer) 
just makes the water taste nasty until it is well flushed but it beats 
frozen pipes.

Dave

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Gregg Eshelman
On 12/1/2014 8:13 PM, Jon Elson wrote:
 On 12/01/2014 11:55 AM, Bruce Layne wrote:
 But things got better after the FDA, and the FDA approved
 products were safe. Right? The list of unsafe drugs
 approved by the FDA would fill an encyclopedia. Here is
 but one gruesome example.
 http://en.wikipedia.org/wiki/Thalidomide#Birth_defects_crisis

 The FDA never approved use of Thalidomide in the US.
 Practically all
 US cases of birth defects from it were from mothers who were in
 Europe when it was in widespread use.

It's been re-approved in some places but only for use after the first 
trimester. I've also read some theory that rather than causing the 
undeveloped limbs it prevented natural miscarriages of deformed fetuses.

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Re: [Emc-users] Coolant filtering

2014-12-01 Thread Gregg Eshelman
On 12/1/2014 10:33 PM, Dave Cole wrote:

 RV Antifreeze must be somewhat different as I haven't seen it breakdown
 at all.  Even after years sitting in a coolant tank. Perhaps they
 stabilize it somehow?
 The stuff comes that flushes out of the RV water system (in my trailer)
 just makes the water taste nasty until it is well flushed but it beats
 frozen pipes.

Easier to connect an air hose to the drain valve on the RV's water 
heater then open each faucet in turn, starting with closest to the 
heater. Don't forget to also have someone hold down the foot pedal on 
the loo.

Finish by opening all faucets and step on the loo pedal. Always seems to 
get a bit more water out. Dump some antifreeze in the sink traps, just 
to keep any holding tank smells out.

No water in the system to freeze and no need to flush the antifreeze out 
in the spring.


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Re: [Emc-users] Coolant filtering

2014-11-30 Thread Dave Cole
On 11/28/2014 1:08 PM, TJoseph Powderly wrote:
 On 11/28/2014 11:31 AM, Jon Elson wrote:
 On 11/28/2014 04:41 AM, Viesturs Lācis wrote:
 Now it seems that windshield washing fluid pump is not
 happy about running more than 20 minutes nonstop - it is
 overheating. Can anyone suggest some cheap alternatives?
 AFAIK some use fish tank pumps, but something that would
 be able to handle 7 m long tube will cost more than 50
 eur, so I am willing to do some experiments.
 I use a Little Giant condensate return pump. It is designed
 to collect condensed moisture from
 air conditioners and condensing furnaces and pump it up to a
 drain. I bought the pump
 decades ago on eBay. I just have the bare pump unit, in my
 own sump, not the complete
 boxed-up system with float switch and etc. See
 http://www.ebay.com/itm/LITTLE-GIANT-CP1-115-Pump-Coolant-Plastic-/381014562435?pt=BI_Pumpshash=item58b63cd683
 for something that looks a bit like the one I use.

 The motor just sits above the fluid and is driven by a
 vertical shaft. This has no seals and is not
 hermetically sealed, so really easy to clean the pump section.

 Jon

 --
I'm not sure what you are using for coolant, but I have been using 
RV/Caravan/Boat antifreeze (pink propylene glycol) for years now in my 
7x12 bandsaw coolant tank.

The stuff does not seem to evaporate much at all, it doesn't freeze 
(where the saw is located is unheated), and it has corrosion inhibitors 
so the saw doesn't rust and it doesn't go bad or get stinky and it is 
safe to drink in small quantities (seriously).  I have never changed 
it.Some dribbles away while cutting and I just keep refilling the 
tank.   I use it at full strength and it is around $2.50 per gallon in 
the US when it is on sale.

Dave







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Re: [Emc-users] Coolant filtering

2014-11-28 Thread Marshland Engineering
There seems to be a lot of effort to filter the cutting fluid. My machines run
up to 10 hours a day and I only use my settling tank. No Filters. I change the
cutting fluid every 6-8 months or so and wash out the settling tank and start
again. 

I have found some filters cause the cutting fluid to aerate and then foam
which was a real headache. 


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Re: [Emc-users] Coolant filtering

2014-11-28 Thread Viesturs Lācis
2014-11-28 12:28 GMT+02:00 Marshland Engineering marshl...@marshland.co.nz:
 There seems to be a lot of effort to filter the cutting fluid. My machines run
 up to 10 hours a day and I only use my settling tank. No Filters. I change the
 cutting fluid every 6-8 months or so and wash out the settling tank and start
 again.


Small screen to catch big stuff and a bucket as a settling tank seems
to be working fine, thanks for the tips to everyone.

Now it seems that windshield washing fluid pump is not happy about
running more than 20 minutes nonstop - it is overheating.

Can anyone suggest some cheap alternatives? AFAIK some use fish tank
pumps, but something that would be able to handle 7 m long tube will
cost more than 50 eur, so I am willing to do some experiments.

Viesturs

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Re: [Emc-users] Coolant filtering

2014-11-28 Thread andy pugh
On 28 November 2014 at 10:41, Viesturs Lācis viesturs.la...@gmail.com wrote:
 Can anyone suggest some cheap alternatives? AFAIK some use fish tank
 pumps, but something that would be able to handle 7 m long tube will
 cost more than 50 eur, so I am willing to do some experiments.

At 3x the price of the fish-tank pump you can have an actual coolant system:
http://www.rdgtools.co.uk/cgi-bin/sh01.pl?WD=coolantPN=VERTEX-COOLANT-PUMP-SET---24O-VOLTS---1647%2ehtml#SID=314
http://www.arceurotrade.co.uk/Catalogue/Machines-Accessories/Lathe-Accessories/Coolant-Accessories#16-Litre-Coolant-System-090-080-00090



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Re: [Emc-users] Coolant filtering

2014-11-28 Thread John Thornton

On 11/28/2014 6:48 AM, andy pugh wrote:
 http://www.arceurotrade.co.uk/Catalogue/Machines-Accessories/Lathe-Accessories/Coolant-Accessories#16-Litre-Coolant-System-090-080-00090
  

That's the exact same pump and tank that I have on my band saw... 
different color and label.

JT

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Re: [Emc-users] Coolant filtering

2014-11-28 Thread Viesturs Lācis
2014-11-28 14:55 GMT+02:00 John Thornton bjt...@gmail.com:

 On 11/28/2014 6:48 AM, andy pugh wrote:
 http://www.arceurotrade.co.uk/Catalogue/Machines-Accessories/Lathe-Accessories/Coolant-Accessories#16-Litre-Coolant-System-090-080-00090

 That's the exact same pump and tank that I have on my band saw...
 different color and label.


Andy, thank you for the link! I was thinking about getting a kit like
that, because overall cost of my experiments might exceed pricetag of
such device. The problem was that I couldn't find any.

John, what is your opinion about it? Do I need to add some filters on
return hose?

Viesturs

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Re: [Emc-users] Coolant filtering

2014-11-28 Thread pc
Be careful with filters, especially on return lines. If a filter on the 
pressure side starts to clog you just loose coolant flow which doesn't hurt the 
pump, but if it's in a return line you may find coolant overflowing from your 
machine. 


--Original Mail--
From: Viesturs Lācis viesturs.la...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Fri, 28 Nov 2014 15:28:33 +0200
Subject: Re: [Emc-users] Coolant filtering

2014-11-28 14:55 GMT+02:00 John Thornton bjt...@gmail.com:

 On 11/28/2014 6:48 AM, andy pugh wrote:
 http://www.arceurotrade.co.uk/Catalogue/Machines-Accessories/Lathe-Accessories/Coolant-Accessories#16-Litre-Coolant-System-090-080-00090

 That's the exact same pump and tank that I have on my band saw...
 different color and label.


Andy, thank you for the link! I was thinking about getting a kit like
that, because overall cost of my experiments might exceed pricetag of
such device. The problem was that I couldn't find any.

John, what is your opinion about it? Do I need to add some filters on
return hose?

Viesturs

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Re: [Emc-users] Coolant filtering

2014-11-28 Thread Viesturs Lācis
2014-11-28 15:42 GMT+02:00  p...@wpnet.us:
 Be careful with filters, especially on return lines. If a filter on the 
 pressure side starts to clog you just loose coolant flow which doesn't hurt 
 the pump, but if it's in a return line you may find coolant overflowing from 
 your machine.


Yeah, I already had this lesson earlier this morning :)

Viesturs

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Re: [Emc-users] Coolant filtering

2014-11-28 Thread Jon Elson
On 11/28/2014 04:41 AM, Viesturs Lācis wrote:
 Now it seems that windshield washing fluid pump is not 
 happy about running more than 20 minutes nonstop - it is 
 overheating. Can anyone suggest some cheap alternatives? 
 AFAIK some use fish tank pumps, but something that would 
 be able to handle 7 m long tube will cost more than 50 
 eur, so I am willing to do some experiments.
I use a Little Giant condensate return pump. It is designed 
to collect condensed moisture from
air conditioners and condensing furnaces and pump it up to a 
drain. I bought the pump
decades ago on eBay. I just have the bare pump unit, in my 
own sump, not the complete
boxed-up system with float switch and etc. See
http://www.ebay.com/itm/LITTLE-GIANT-CP1-115-Pump-Coolant-Plastic-/381014562435?pt=BI_Pumpshash=item58b63cd683
for something that looks a bit like the one I use.

The motor just sits above the fluid and is driven by a 
vertical shaft. This has no seals and is not
hermetically sealed, so really easy to clean the pump section.

Jon

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Re: [Emc-users] Coolant filtering

2014-11-28 Thread TJoseph Powderly
On 11/28/2014 11:31 AM, Jon Elson wrote:
 On 11/28/2014 04:41 AM, Viesturs Lācis wrote:
 Now it seems that windshield washing fluid pump is not
 happy about running more than 20 minutes nonstop - it is
 overheating. Can anyone suggest some cheap alternatives?
 AFAIK some use fish tank pumps, but something that would
 be able to handle 7 m long tube will cost more than 50
 eur, so I am willing to do some experiments.
 I use a Little Giant condensate return pump. It is designed
 to collect condensed moisture from
 air conditioners and condensing furnaces and pump it up to a
 drain. I bought the pump
 decades ago on eBay. I just have the bare pump unit, in my
 own sump, not the complete
 boxed-up system with float switch and etc. See
 http://www.ebay.com/itm/LITTLE-GIANT-CP1-115-Pump-Coolant-Plastic-/381014562435?pt=BI_Pumpshash=item58b63cd683
 for something that looks a bit like the one I use.

 The motor just sits above the fluid and is driven by a
 vertical shaft. This has no seals and is not
 hermetically sealed, so really easy to clean the pump section.

 Jon

 --

Little giants can be rebuilt cuz you can get all the parts
and they have diff models impervious to diff fluids
good resource to know abolut
I use 'em as aux flush devices in EDM
so parafinics are fine too
tomp tjtr33

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Re: [Emc-users] Coolant filtering

2014-11-27 Thread pc
The typical $100-200 coolant units have a screen in the return inlet to the 
tank to catch big chips, and a baffle in the tank so the smaller chips in the 
coolant that pass through the return screen will settle to the bottom of the 
tank in that chamber while the coolant will flow over the top of the baffle 
into the chamber with the pump. The pumps themselves are ones that can handle 
fine chips without issues. If you need to really filter the coolant to prevent 
clogging small coolant nozzles or the loc-line check valves a normal whole 
house 9 filter unit with the basic 5 micron sediment filters will do the job 
as long as you have a bacteriacide in the coolant, otherwise they tend to clog 
quickly with bacteria growth.


--Original Mail--
From: Viesturs Lācis viesturs.la...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Thu, 27 Nov 2014 18:40:31 +0200
Subject: [Emc-users] Coolant filtering

Hello!

I decided to set up coolant on my router to make it easier to work
with aluminium.
For coolant pump I used windshield washer pump from unknown car
(probably BMW), just had it laying around.
The thing is that I would like to filter off small chips, before the
coolant flows in the tank and goes through the pump again.
Currently the filtering is done through a piece of cloth, but this
approach sucks. mostly because of insufficient throughput.

I wanted to ask, how do other people usually solve this question and
remove small chips from coolant? Or maybe should I use a pump that
does not really much care about small chips in the fluid?

Viesturs

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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Greg Bentzinger
Two items that have worked great.

1) Paint straining bag - sold to be put in a 5 gal (18-20L) bucket then the 
paint is poured in to about 80% capacity then the bag is lifted out taking any 
paint skin or clumps with it.  We made a large holder - much like a oversized 
coffee filter basket to allow max usable surface area.  We use this when 
draining the coolant tanks for scheduled maintenance.

2) Tee-shirt silk screen material - comes on a large roll - cut huge squares of 
this and lay it over the coarse top screen in the coolant tanks - catches all 
but the most fine silt. However on some jobs they may require cleaning once per 
shift. We added an overflow drain that allows coolant that has built up over 
2above the filter to return directly to the main tank. Normally any build up 
drains completely while parts art being changed between cycles. This is in a 
Huge Mori Seiki SV-50B with dual high capacity pumps. YMMV

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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Marshland Engineering
I use a large plastic box and I have 3 settling compartments in there. So the
coolant fills the first then spills into the next and the next each time
dropping more swarf.  A trick is to drill holes in the tank separators near
the top but below the liquid, that way nothing floats over the top.  It is a
50 l box. 

Cheers Wallace


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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Jon Elson
On 11/27/2014 10:40 AM, Viesturs Lācis wrote:
 Hello!

 I decided to set up coolant on my router to make it easier to work
 with aluminium.
 For coolant pump I used windshield washer pump from unknown car
 (probably BMW), just had it laying around.
 The thing is that I would like to filter off small chips, before the
 coolant flows in the tank and goes through the pump again.
 Currently the filtering is done through a piece of cloth, but this
 approach sucks. mostly because of insufficient throughput.

 I wanted to ask, how do other people usually solve this question and
 remove small chips from coolant? Or maybe should I use a pump that
 does not really much care about small chips in the fluid?


I have a piece of PVC drain pipe fitted loosely into a 
reducing fitting. I have a disc
of Plexiglas with a bunch of drilled holes that fits below 
the pipe, resting on
top of the angled part of the fitting. I lay several pieces 
of Handi-Wipe on
top of the Plexi. This works great to stop chips from 
getting into the sump.
When the flow is fast, the coolant backs up a bit in the 
pipe. If you cut into
some wood as a fixture under the workpiece, it clogs the 
filter right away!

Jon

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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Viesturs Lācis
2014-11-27 22:43 GMT+02:00 Jon Elson el...@pico-systems.com:

 I have a piece of PVC drain pipe fitted loosely into a
 reducing fitting. I have a disc
 of Plexiglas with a bunch of drilled holes that fits below
 the pipe, resting on
 top of the angled part of the fitting. I lay several pieces
 of Handi-Wipe on
 top of the Plexi. This works great to stop chips from
 getting into the sump.
 When the flow is fast, the coolant backs up a bit in the
 pipe. If you cut into
 some wood as a fixture under the workpiece, it clogs the
 filter right away!


Thanks for the tip! Can you tell, what is approximate diameter of the
holes and what is Handi-Wipe? Some kind of paper towel?

Viesturs

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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Gregg Eshelman
On 11/27/2014 9:40 AM, Viesturs Lācis wrote:
 Hello!

 I decided to set up coolant on my router to make it easier to work
 with aluminium.
 For coolant pump I used windshield washer pump from unknown car
 (probably BMW), just had it laying around.
 The thing is that I would like to filter off small chips, before the
 coolant flows in the tank and goes through the pump again.
 Currently the filtering is done through a piece of cloth, but this
 approach sucks. mostly because of insufficient throughput.

First run it though a piece of window screen. If you have that at an 
angle and run the fluid through at the top edge, the chips will wash to 
the bottom, leaving the screen clear.

A second layer of a finer screen will catch most of what gets through 
the first.

For the final cloth layer use two rows of metal rods spaced apart to 
weave the cloth through. Make it like the pleated paper in a car's air 
filter. More surface area = higher flow.


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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Jon Elson
On 11/27/2014 02:49 PM, Viesturs Lācis wrote:
 2014-11-27 22:43 GMT+02:00 Jon Elson el...@pico-systems.com:
 I have a piece of PVC drain pipe fitted loosely into a
 reducing fitting. I have a disc
 of Plexiglas with a bunch of drilled holes that fits below
 the pipe, resting on
 top of the angled part of the fitting. I lay several pieces
 of Handi-Wipe on
 top of the Plexi. This works great to stop chips from
 getting into the sump.
 When the flow is fast, the coolant backs up a bit in the
 pipe. If you cut into
 some wood as a fixture under the workpiece, it clogs the
 filter right away!

 Thanks for the tip! Can you tell, what is approximate diameter of the
 holes and what is Handi-Wipe? Some kind of paper towel?


Handi-Wipe is a paper towel with strands of some plastic 
fiber that makes it
retain strength when wet. It is used for wiping up difficult 
messes and scrubbing
things, where a normal paper towel would disintegrate.

The holes are maybe 5 mm diameter, and just enough Plexi 
left between the
holes so it doesn't shatter when you drill them.

Jon

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Re: [Emc-users] Coolant filtering

2014-11-27 Thread Jon Elson
On 11/27/2014 09:04 PM, Jon Elson wrote:

 Handi-Wipe is a paper towel with strands of some plastic
 fiber that makes it
 retain strength when wet.
Actually, I think maybe that these Handi-Wipes are NOT 
paper, but some
kind of a non-tree based fiber stuff.  I'm guessing 
something like it is
available in all countries, but the material is not real 
critical. it is sort
of an open material that is very wettable, and so was pretty 
ideal as
a filter.

here's one of the first things that popped up on Google :
http://www.drugstore.com/products/prod.asp?pid=330836catid=184276aid=338666aparam=330836kpid=330836CAWELAID=12014299088025CAGPSPN=plakpid=330836

Jon

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