KR> Happy new year

2014-01-01 Thread rkpsk1 at comcast.net

Happy new year everyone, 
http://s449.photobucket.com/user/rkpsk1/library/ 
Robert Pesak 



KR> They don't have varnish

2014-01-01 Thread Larry Flesner
At 03:44 PM 1/1/2014, you wrote:
>I have also used FPL-16A thinned with lacquer thinner as a varnish 
>and it also works great.
+

FPL-16A is good stuff.  All my wood bonding was done with 
FPL-16A.  It is highly rated by Forest Products Laboratory.  All my 
test pieces broke wood and not glue joints, some breaking right 
across the joint at an angle with the bond still holding.  For an 
ultimate test I coated regular pine stock with FPL-16A, let it cure 
to a shine, then glued those two pieces together without 
scuffing.  That test also broke wood with the joint intact.  Us small 
amount of flox if joint has a small gap or on a vertical joint where 
epoxy may tend to run.  Also, on an epoxy joint, don't put so much 
pressure on the joint that you squeeze out all the glue.  There are 
other glues that require a very tight fit with lots of pressure, but 
not with epoxy.  Only down side, if it can be considered a downside, 
is that the epoxy is white and may look more "sloppy" than a joint 
that cures "clear".  That's the primary reason I painted my interior.

Larry Flesner




KR> Sealers and UV protection

2014-01-01 Thread Tinyauto at aol.com
Almost hate to chime in as my question isn't KR related, but there has to  
be others like me that find the KR site the most informative out there.   
So...  When sealing wood that fabric will later be glued down to, is there  
anything I should look out for?   I assume I should scuff the  
varnished/poly/epoxy surface where the glue will be applied to help with  
adhesion. 

Thanks
Kevin Golden
Harrisonville, MO
Streak Shadow.





In a message dated 1/1/2014 1:43:07 P.M. Central Standard Time,  
kr2owner at gmail.com writes:

Hello  fellow enthusiasts
This "info" session seems to have  invokef some passionate responses.
Many things  can be used to seal wood adequately from airborn
moisture. There is a UV  additive available in body shop supply (not auto
part ) stores. It is not  cheap but very little is required and the
protection can not be  beat.
So many opinions and ways of doing the job are out  there that we need
to express what we know without discounting others  knowledge unless we know
something is a dangerous practice.
I have been involved with homebuilt aircraft including working with  a
NASA engineer on a glider for iver 30 years but still need ti be open  to
learning.
Live well...fly safe...build  conservatively.
Doran  Jaffas
N 186  RC
___
Search the KRnet  Archives at http://tugantek.com/archmailv2-kr/search.
To UNsubscribe from  KRnet, send a message to KRnet-leave at list.krnet.org
please see other KRnet  info at http://www.krnet.org/info.html
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options



KR> They don't have varnish

2014-01-01 Thread Chris Kinnaman
FPL-16A, also known as "Hughes Glue", is the granddaddy of all epoxies 
used in aircraft applications. FPL-16A has lacquer thinner as one of its 
component parts. See Forest Products Laboratories report:

Olson & Blomquist; 1962; "Epoxy resin adhesives for gluing wood"; Forest 
Prod. J. 12(2), pages 74-80

Poly-Fiber "varnish", used on wood structure under their fabric 
covering, is two-part epoxy. It always has been, since Ray Stits 
developed his covering system way back when. The epoxy formulation is 
necessary to resist the MEK in the liquid components of the coatings. 
Poly-Fiber also sells a polyurethane "varnish". But... If you cover a 
certified airplane with Poly-Fiber, the STC (SA1008WE) states that the 
procedures in Poly-Fiber Covering Procedure Manual #1 must be followed 
in order to maintain certification. The manual specifically states to 
use Poly-Fiber EV-400 Epoxy Varnish with EV410 catalyst. The 
polyurethane product is not mentioned and is therefore not legal to use 
on a certified airplane using the Poly-Fiber covering process. The STC 
for Poly-Fiber covering products is good for just about all pre-war 
Aeroncas, Pipers and Citabrias/Decathlons with wood spars, Stearmans, 
Beech Staggerwings, Howards, Taylorcrafts, Monocoupe 90s, a number of 
Wacos, Fairchilds, Mooney Mites, and a large number of wooden gliders, 
along with many other types.

I've used Polyfiber varnish on a number of homebuilts and restorations 
and it has worked great. I have also used FPL-16A thinned with lacquer 
thinner as a varnish and it also works great. When it is scuffed in 
areas where the surface will be bonded to another component, the bond is 
extremely strong, proven by making test coupons with every batch of 
epoxy that is mixed and used, including the varnish coat. That's 
probably because the stuff I used to bond the parts together is the same 
stuff as the varnish - as in Mark's suggestion about using laminating 
resin for "varnish".

I've been involved in aviation for over 40 years and some of my work is 
on display in museums. Your boat may sink but "my" airplanes are still 
flying. It's perfectly fine if you do things your own way, but I've 
proven to myself what works for me, and I've seen that epoxy works for 
people who know a lot more about epoxies, chemistry, and airplanes than 
I do.

Chris









On 1/1/2014 9:26 AM, Timothy Witmer wrote:
> Epoxy soaked glass is great !!! Glass gives it all strength it needs. But
> epoxy alone is somewhat brittle  be reduced other than acetone.  It
> looses all its properties. Maximum water resistance is not achieved with
> epoxy alone. Its always mixed with another agent ( like paint )  best of
> both worlds 
> On Jan 1, 2014 11:15 AM, "Mark Langford"  wrote:
>
>> Timothy Witmer wrote:
>>
>>   Or all the boats would SINK !!!  SPAR VARNISH OR POLYURETHANE  GUYS !
>>> SINK OR
>>> SWIM ..OTHERWISE !!!
>>>
>> Hmmm, we've been coating KR wooden structure with epoxy-soaked glass, and
>> coating the insides with epoxy for years, but I guess they were all wrong,
>> and all those KRs that have been flying for 40 years are lucky to have
>> survived.  I suppose I'll just torch this one, and build a new one using
>> spar varnish instead!  I sure am glad I was enlightened before I flew this
>> dangerous thing...
>>
>> Mark Langford
>> ML at N56ML.com
>> website at http://www.N56ML.com
>> 
>>
>>
>> ___
>> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
>> To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org
>> please see other KRnet info at http://www.krnet.org/info.html
>> see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change
>> options
>>
> ___
> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
> To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org
> please see other KRnet info at http://www.krnet.org/info.html
> see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change 
> options
>
>
>




KR> Sealers and UV protection

2014-01-01 Thread Doran Jaffas
Hello fellow enthusiasts
 This "info" session seems to have invokef some passionate responses.
   Many things can be used to seal wood adequately from airborn
moisture. There is a UV additive available in body shop supply (not auto
part ) stores. It is not cheap but very little is required and the
protection can not be beat.
So many opinions and ways of doing the job are out there that we need
to express what we know without discounting others knowledge unless we know
something is a dangerous practice.
I have been involved with homebuilt aircraft including working with a
NASA engineer on a glider for iver 30 years but still need ti be open to
learning.
  Live well...fly safe...build conservatively.
 Doran Jaffas
  N 186 RC


KR> They don't have varnish

2014-01-01 Thread Timothy Witmer
Epoxy soaked glass is great !!! Glass gives it all strength it needs. But
epoxy alone is somewhat brittle  be reduced other than acetone.  It
looses all its properties. Maximum water resistance is not achieved with
epoxy alone. Its always mixed with another agent ( like paint )  best of
both worlds 
On Jan 1, 2014 11:15 AM, "Mark Langford"  wrote:

> Timothy Witmer wrote:
>
>  Or all the boats would SINK !!!  SPAR VARNISH OR POLYURETHANE  GUYS !
>> SINK OR
>> SWIM ..OTHERWISE !!!
>>
>
> Hmmm, we've been coating KR wooden structure with epoxy-soaked glass, and
> coating the insides with epoxy for years, but I guess they were all wrong,
> and all those KRs that have been flying for 40 years are lucky to have
> survived.  I suppose I'll just torch this one, and build a new one using
> spar varnish instead!  I sure am glad I was enlightened before I flew this
> dangerous thing...
>
> Mark Langford
> ML at N56ML.com
> website at http://www.N56ML.com
> 
>
>
> ___
> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
> To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org
> please see other KRnet info at http://www.krnet.org/info.html
> see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change
> options
>


KR> They don't have varnish

2014-01-01 Thread Timothy Witmer
Always coat textured ( auto trunk spray) with a clear(aerosol ok )  cause
almost all trunk spray is WATER Soluable .  Make sure u wait 48 hrs before
clear coating to let paint dry completly 
On Jan 1, 2014 10:44 AM, "Larry Flesner" 
wrote:

>
>  N891JF had no epoxy, urethane, or varnish of any kind inside the cabin.
>>
> 
>
> I finished the inside of my "boat' with grey paint ( spray can)
> http://myplace.frontier.com/~flesner/02092590.jpg
>
> and then added a light coat of the "textured" paint in the cockpit area.
> http://myplace.frontier.com/~flesner/02092591.jpg
>
> Follow directions on the "textured" paint can or you can end up with a
> mess.  Don't ask me how I know. :-)
>
> KR's are not airplanes that can be left to set out in weather.  The MUST
> be hangared.  The only real moisture problem they should be exposed to
> would be an unheated hangar in the spring when the cold cement floor
> condenses moisture from warm, damp, spring air.  That can really get nasty.
>  I've seen water on the bottom surfaces of the Tripacer that looked like a
> pitcher of iced tea in the summertime.  If heat is not available,  having
> several fans running to keep the air circulating can help considerably.
>
> Larry Flesner
>
>
> ___
> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
> To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org
> please see other KRnet info at http://www.krnet.org/info.html
> see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change
> options
>


KR> They don't have varnish

2014-01-01 Thread Larry Flesner

>N891JF had no epoxy, urethane, or varnish of any kind inside the cabin.


I finished the inside of my "boat' with grey paint ( spray can) 
http://myplace.frontier.com/~flesner/02092590.jpg

and then added a light coat of the "textured" paint in the cockpit 
area.  http://myplace.frontier.com/~flesner/02092591.jpg

Follow directions on the "textured" paint can or you can end up with 
a mess.  Don't ask me how I know. :-)

KR's are not airplanes that can be left to set out in weather.  The 
MUST be hangared.  The only real moisture problem they should be 
exposed to would be an unheated hangar in the spring when the cold 
cement floor condenses moisture from warm, damp, spring air.  That 
can really get nasty.  I've seen water on the bottom surfaces of the 
Tripacer that looked like a pitcher of iced tea in the 
summertime.  If heat is not available,  having several fans running 
to keep the air circulating can help considerably.

Larry Flesner




KR> They don't have varnish

2014-01-01 Thread Timothy Witmer
Lacquer thinner  NO   Acetone yes but very very little. !!   After
working in the fibergass Industry for decades i can tell u fibergass resin
is the next worst thing besides latex paint to coat wood !!!  Or all the
boats would SINK !!!  SPAR VARNISH OR POLYURETHANE  GUYS !  SINK OR
SWIM ..OTHERWISE !!!
On Jan 1, 2014 9:46 AM, "Mark Langford"  wrote:

> This has been a great conversation, and we've probably all learned
> something from it.  I'm the last guy to argue that our cool little
> creations don't deserve anything but the best, but there's a concept called
> "close enough for KR work", and it involves not going way over the top to
> get things done, either in the money department or the effort (and time)
> department.  Before I spent a lot for the top-of-the-line spar varnish for
> the inside of my airplane, I'd consider the laminating epoxy that I already
> have on hand.
>
> N891JF had no epoxy, urethane, or varnish of any kind inside the cabin.  I
> guess the assumption was that it was going to live in a hangar so it
> wouldn't be a problem, or maybe it was a weight concern.  Since I have it
> stripped down to nothing but wood inside, I figure it's a great time to
> coat it with something, especially since I've seen N56ML with large ponds
> of water in the back due to thunderstorms at OSH and SnF.  So I ran over
> all the bare wood with a palm sander, vacuumed it, and mixed up about 4
> ounces of epoxy.  I thinned it a little with lacquer thinner and applied
> one good coat to all the wood surfaces, plywood and spruce, in the cabin,
> from the backside of the firewall up to the seat back.  That's all sides,
> floor, and spars.  I figure another 4 ounces will easily cover the rest of
> the fuselage including tail cone area.  So I've used what might be a
> dollar's worth of epoxy, which I had on hand already, and might have thrown
> out in a few years because it had turned brown and worried me.  Great place
> for old epoxy!  I'm sure this is not what you'd want to do for maximum life
> of a boat hull, but for the occasional KR puddle, this is "good enough for
> KR work", and it cost me a half a pound for some long-term insurance. I
> have to admit though, the thing looked perfect in bare wood, over 25 years
> after construction!
>
> When I do the back, I'll do what's recommended in the plans and in general
> wooden aircraft lore, which is drill a 1/8" hole at the aft two corners of
> each floor "compartment" (where the water is going to collect), and then
> epoxy that area and seal the edges of those holes.  This will allow any
> water that collects to drain harmlessly to the outside.  The tri-gear
> strategy is probably the front corners, rather than the aft corners.
>
> Good conversations about any KR building or flying is always construction
> and welcome...
>
> Mark Langford
> ML at N56ML.com
> website at http://www.N56ML.com
> 
>
>
> ___
> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
> To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org
> please see other KRnet info at http://www.krnet.org/info.html
> see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change
> options
>


KR> They don't have varnish

2014-01-01 Thread Mark Langford
This has been a great conversation, and we've probably all learned something 
from it.  I'm the last guy to argue that our cool little creations don't 
deserve anything but the best, but there's a concept called "close enough 
for KR work", and it involves not going way over the top to get things done, 
either in the money department or the effort (and time) department.  Before 
I spent a lot for the top-of-the-line spar varnish for the inside of my 
airplane, I'd consider the laminating epoxy that I already have on hand.

N891JF had no epoxy, urethane, or varnish of any kind inside the cabin.  I 
guess the assumption was that it was going to live in a hangar so it 
wouldn't be a problem, or maybe it was a weight concern.  Since I have it 
stripped down to nothing but wood inside, I figure it's a great time to coat 
it with something, especially since I've seen N56ML with large ponds of 
water in the back due to thunderstorms at OSH and SnF.  So I ran over all 
the bare wood with a palm sander, vacuumed it, and mixed up about 4 ounces 
of epoxy.  I thinned it a little with lacquer thinner and applied one good 
coat to all the wood surfaces, plywood and spruce, in the cabin, from the 
backside of the firewall up to the seat back.  That's all sides, floor, and 
spars.  I figure another 4 ounces will easily cover the rest of the fuselage 
including tail cone area.  So I've used what might be a dollar's worth of 
epoxy, which I had on hand already, and might have thrown out in a few years 
because it had turned brown and worried me.  Great place for old epoxy!  I'm 
sure this is not what you'd want to do for maximum life of a boat hull, but 
for the occasional KR puddle, this is "good enough for KR work", and it cost 
me a half a pound for some long-term insurance. I have to admit though, the 
thing looked perfect in bare wood, over 25 years after construction!

 When I do the back, I'll do what's recommended in the plans and in general 
wooden aircraft lore, which is drill a 1/8" hole at the aft two corners of 
each floor "compartment" (where the water is going to collect), and then 
epoxy that area and seal the edges of those holes.  This will allow any 
water that collects to drain harmlessly to the outside.  The tri-gear 
strategy is probably the front corners, rather than the aft corners.

Good conversations about any KR building or flying is always construction 
and welcome...

Mark Langford
ML at N56ML.com
website at http://www.N56ML.com





KR> They_don't_have_varnish

2014-01-01 Thread Mark Langford
If you send a message to the list and it arrives blank, the problem is 
almost certainly that you sent it as HTML rather than "plain text".  Check 
your email client's settings before you send the message.  For example, in 
Outlook Express it's under "Format".  I know Brian knows this, so this is 
for everybody else that wonders...

Mark Langford
ML at N56ML.com
website at http://www.N56ML.com



- Original Message - 
From: 
To: "KRnet" 
Sent: Tuesday, December 31, 2013 10:29 PM
Subject: Re: KR> They_don't_have_varnish





KR> Fwd: FAA Physical update

2014-01-01 Thread PPaulVsk at aol.com
From:  PPaulVsk at aol.com
To: krnet at list.com
Sent: 12/31/2013 11:32:59 P.M. Central  Standard Time
Subj: FAA Physical update




So I can please the FAA medical people in the long process of getting my  
FAA physical  I had two NON symptomatic kidney stones  removed by endoscope 
today.  My love for my KR-2S is not  vary high tonight. : (  Happy New Years 
everyone!

Paul  Visk
Belleville Il.
618-406-4705
_Paul Visk - KR-2S Aircraft Builder's  Log_ (http://www.mykitlog.com
/PaulVisk/) 




KR> They don't have varnish

2014-01-01 Thread PPaulVsk at aol.com
Wow, That's good info. FYI you need to watch out what you say about  the 
big box store's  Mark owns Stock in it. : ) Happy New Years  every!

Paul  Visk
Belleville Il.
618-406-4705
_Paul Visk - KR-2S Aircraft Builder's  Log  


In a message dated 12/31/2013 10:54:20 P.M. Central Standard Time,  
miclineback at gmail.com writes:

Ok so  not to beat a dead horse here but the products that you purchase in
any Big  Box are NOT Varnish but are Urethane / plastic finishes.   Ace
used to sell a true Oil based Varnish till last year and they have  now
stopped.   


_ (http://www.mykitlog.com/PaulVisk/)