KR> Safety check item

2008-10-12 Thread Joseph H Horton

Guys,
For the guys with nose gear I found a item that I need to check
on more often. The 4 an-3 bolts that go thru the Deihl  nose gear bracket
where it attaches to the firewall on mine have loosened up and slightly
elongated the holes in the wood. This can not be identified with the
weight on the nose gear. It has to have the nose raised and all the
weight taken off to be able to detect the movement at the firewall. In
all fairness I had an occasional front wheel shimmy and I found this
defect while working on the shimmy problem. The hole elongation is
vertical only not laterally.
Joe Horton
joe.kr2s.buil...@juno.com



KR> Safety check item

2008-10-12 Thread Mark Jones
Thanks for the heads up Joe. I will check mine as that is one area I have 
not thought about.

Mark Jones (N886MJ)
Wales, WI
Visit my web site: www.flykr2s.com
E-mail: flyk...@wi.rr.com
- Original Message - 
From: "Joseph H Horton" <joe.kr2s.buil...@juno.com>
To: <kr...@mylist.net>
Sent: Tuesday, March 20, 2007 5:56 PM
Subject: KR> Safety check item


>
> Guys,
>For the guys with nose gear I found a item that I need to check
> on more often. The 4 an-3 bolts that go thru the Deihl  nose gear bracket
> where it attaches to the firewall on mine have loosened up and slightly
> elongated the holes in the wood. This can not be identified with the
> weight on the nose gear. It has to have the nose raised and all the
> weight taken off to be able to detect the movement at the firewall. In
> all fairness I had an occasional front wheel shimmy and I found this
> defect while working on the shimmy problem. The hole elongation is
> vertical only not laterally.
> Joe Horton
> joe.kr2s.buil...@juno.com
>
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> Post photos, introductions, and For Sale items to 
> http://www.kr2forum.com/phpBB2/index.php
> please see other KRnet info at http://www.krnet.org/info.html 




KR> Safety check item/ Front leg

2008-10-12 Thread PHILLIP MATHESON
When my front leg was fitted by ? the bracket was wider than the centre 
firewall brace, and the bolts ran either side of the brace in thin air and 
then into a very weak aluminum plate across the brace. I was horrified when 
I found it. I removed it all and t88 glued extra bracing and fitted a T6 
plate to the inside of the firewall..

So ye, it is a place that needs safety checking during a service.


Phil Matheson
SAAA Ch. 20
VH-PKR
Australia

EMAIL:   phillipmathe...@bigpond.com
KR Web Page: www.philskr2.50megs.com
http://www.vw-engines.com/ 




KR> Safety check item

2008-10-12 Thread sidney.w...@l-3com.com
Joe,

On my nose strut, I could not tighten the AN4 bolts enough to squeeze the 
firewall bracket tight on the strut.  There was always a little tiny wiggle.  
With weight on the nose wheel there was no detectable wiggle.  Weight on wheels 
to weight off wheels cycles plus rough ground taxi will generate the wiggles.  
The shock load, as the strut hits one end or the other of its play, will impose 
large impulse shocks at the firewall.  These shocks would be in the vertical 
direction.  There's not much loading laterally due to the swivel of the nose 
wheel.  The shock loads could also fatigue the epoxy joints in this area.

In my case with Dan Diehl's concurrence I drilled the ¼-inch holes out to 
5/16-inch and used close tolerance bolts.  The strut feels like it is welded to 
the bracket now.

On the firewall you have to keep the bolts tight clamping the wood.  Wimpy 
individual 3/16 fender washers on the back of the firewall won't do here.  Make 
a backup plate the same size or larger as the bracket on the front.  Drill the 
holes to ¼-inch and put in AN4 bolts for some clamping muscle on this high 
stress area.  Just like prop bolts, don't crush the lumber.  Going to AN4 bolts 
will also help fix your elongated holes in the firewall. 

Sid Wood

Tri-gear KR-2 N6242

Mechanicsville, MD USA



>Thanks for the heads up Joe. I will check mine as that is one area I have not 
>thought about.



Mark Jones (N886MJ)

Wales, WI

Visit my web site: www.flykr2s.com

E-mail: flyk...@wi.rr.com

- Original Message -

From: "Joseph H Horton" <joe.kr2s.buil...@juno.com>

To: <kr...@mylist.net>

Sent: Tuesday, March 20, 2007 5:56 PM

Subject: KR> Safety check item



> 

> Guys,

>For the guys with nose gear I found a item that I need to check

> on more often. The 4 an-3 bolts that go thru the Deihl  nose gear bracket

> where it attaches to the firewall on mine have loosened up and slightly

> elongated the holes in the wood. This can not be identified with the

> weight on the nose gear. It has to have the nose raised and all the

> weight taken off to be able to detect the movement at the firewall. In

> all fairness I had an occasional front wheel shimmy and I found this

> defect while working on the shimmy problem. The hole elongation is

> vertical only not laterally.

> Joe Horton

> joe.kr2s.buil...@juno.com

> 





KR> Safety check item

2008-10-12 Thread Russ Kendall
Hi Joe,
   I wonder, could a guy drill these out and epoxie in some steel or
aluminum sleeves to run the bolts through?
Russ
- Original Message -
From: "Joseph H Horton" <joe.kr2s.buil...@juno.com>
To: <kr...@mylist.net>
Sent: Tuesday, March 20, 2007 2:56 PM
Subject: KR> Safety check item


>
> Guys,
> For the guys with nose gear I found a item that I need to check
> on more often. The 4 an-3 bolts that go thru the Deihl  nose gear bracket
> where it attaches to the firewall on mine have loosened up and slightly
> elongated the holes in the wood. This can not be identified with the
> weight on the nose gear. It has to have the nose raised and all the
> weight taken off to be able to detect the movement at the firewall. In
> all fairness I had an occasional front wheel shimmy and I found this
> defect while working on the shimmy problem. The hole elongation is
> vertical only not laterally.
> Joe Horton
> joe.kr2s.buil...@juno.com
>
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> Post photos, introductions, and For Sale items to
http://www.kr2forum.com/phpBB2/index.php
> please see other KRnet info at http://www.krnet.org/info.html




KR> Safety check item

2008-10-12 Thread Ed Janssen
There are several aircraft designs out there that do just that.  Steel tube
stock of the correct inside diameter is cut slightly shorter than the
dimension of the structure through which the bolt will pass (to allow for
slight wood crushing).

Ed



> Hi Joe,
>I wonder, could a guy drill these out and epoxie in some steel or
> aluminum sleeves to run the bolts through?
> Russ
>
>
> >
> > Guys,
> > For the guys with nose gear I found a item that I need to check
> > on more often. The 4 an-3 bolts that go thru the Deihl  nose gear
bracket
> > where it attaches to the firewall on mine have loosened up and slightly
> > elongated the holes in the wood.




KR> Safety check item

2008-10-12 Thread Joseph H. Horton
Russ et all,
I had to think about this for a couple days and decided that this
is not what I would or am going to do. The only way that I see a sleeve
being an advantage is if it was long enough to be in the metal plates on
each side of the wood. Other wise the sleeve in the wood alone would have
2 places for movement to start. One location being the sleeve to wood fit
and the other being the clearance around the bolt through the sleeve. The
way mine will be repaired is the top 2 holes will be reamed out to take a
1/4" bolt and the bottom 2 holes which are too close to the floor board
to drill out will remain AN3 embedded with flox. I always did have a
backer plate on the cockpit side of the connection. I really think that
the occasional shimmy as well as the 4.5 g landing a year and a half ago
are the case and contributing factors for the elongation of the wood
holes. I'm slightly better at landing now and (I only scare me not
passengers) I have replaced the strut with a new one.
Still a location that should be checked with the annual.

Joe Horton, Coopersburg, PA.
joe.kr2s.buil...@juno.com

On Fri, 23 Mar 2007 03:13:19 -0800 "Russ Kendall"
<rkend...@bendbroadband.com> writes:
> Hi Joe,
>I wonder, could a guy drill these out and epoxie in some steel 
> or
> aluminum sleeves to run the bolts through?
> Russ
> - Original Message -
> From: "Joseph H Horton" <joe.kr2s.buil...@juno.com>
> To: <kr...@mylist.net>
> Sent: Tuesday, March 20, 2007 2:56 PM
> Subject: KR> Safety check item
> 
> 
> >
> > Guys,
> > For the guys with nose gear I found a item that I need to 
> check
> > on more often. The 4 an-3 bolts that go thru the Deihl  nose gear 
> bracket
> > where it attaches to the firewall on mine have loosened up and 
> slightly
> > elongated the holes in the wood. This can not be identified with 
> the
> > weight on the nose gear. It has to have the nose raised and all 
> the
> > weight taken off to be able to detect the movement at the 
> firewall. In
> > all fairness I had an occasional front wheel shimmy and I found 
> this
> > defect while working on the shimmy problem. The hole elongation 
> is
> > vertical only not laterally.



KR> Safety check item

2008-10-12 Thread bob pearce
Yes Joe, but a sleeve or bushing will increase the
area of contact with the wood quite dramatically. A
few moments with your calculator will prove this
outbob p
--- "Joseph H. Horton" <joe.kr2s.buil...@juno.com>
wrote:

> Russ et all,
> I had to think about this for a couple days
> and decided that this
> is not what I would or am going to do. The only way
> that I see a sleeve
> being an advantage is if it was long enough to be in
> the metal plates on
> each side of the wood. Other wise the sleeve in the
> wood alone would have
> 2 places for movement to start. One location being
> the sleeve to wood fit
> and the other being the clearance around the bolt
> through the sleeve. The
> way mine will be repaired is the top 2 holes will be
> reamed out to take a
> 1/4" bolt and the bottom 2 holes which are too close
> to the floor board
> to drill out will remain AN3 embedded with flox. I
> always did have a
> backer plate on the cockpit side of the connection.
> I really think that
> the occasional shimmy as well as the 4.5 g landing a
> year and a half ago
> are the case and contributing factors for the
> elongation of the wood
> holes. I'm slightly better at landing now and (I
> only scare me not
> passengers) I have replaced the strut with a new
> one.
> Still a location that should be checked with
> the annual.
> 
> Joe Horton, Coopersburg, PA.
> joe.kr2s.buil...@juno.com
>  
> On Fri, 23 Mar 2007 03:13:19 -0800 "Russ Kendall"
> <rkend...@bendbroadband.com> writes:
> > Hi Joe,
> >I wonder, could a guy drill these out and
> epoxie in some steel 
> > or
> > aluminum sleeves to run the bolts through?
> > Russ
> > ----- Original Message -
> > From: "Joseph H Horton"
> <joe.kr2s.buil...@juno.com>
> > To: <kr...@mylist.net>
> > Sent: Tuesday, March 20, 2007 2:56 PM
> > Subject: KR> Safety check item
> > 
> > 
> > >
> > > Guys,
> > > For the guys with nose gear I found a
> item that I need to 
> > check
> > > on more often. The 4 an-3 bolts that go thru the
> Deihl  nose gear 
> > bracket
> > > where it attaches to the firewall on mine have
> loosened up and 
> > slightly
> > > elongated the holes in the wood. This can not be
> identified with 
> > the
> > > weight on the nose gear. It has to have the nose
> raised and all 
> > the
> > > weight taken off to be able to detect the
> movement at the 
> > firewall. In
> > > all fairness I had an occasional front wheel
> shimmy and I found 
> > this
> > > defect while working on the shimmy problem. The
> hole elongation 
> > is
> > > vertical only not laterally.
> 
> ___
> Search the KRnet Archives at
> http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to
> krnet-le...@mylist.net
> Post photos, introductions, and For Sale items to
> http://www.kr2forum.com/phpBB2/index.php
> please see other KRnet info at
> http://www.krnet.org/info.html
> 





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