[MBZ] hardwiring glowplugs

2007-12-15 Thread Constantine N. Polites
In the past I rewired a Volvo diesel ( 1983) by using a Telemechanique 
pushbutton switch with a 12 volt bulb.  The switch had two
circuits.  I wired one directly to the bulb and battery the other went 
to activate the relay which activated the glow plugs. I used 18 guage 
wire to the relay.  The light only indicated that I was pressing down on 
switch and that the switch was working.  The system worked well, and 
eliminated the need of troubleshooting faulty temperature sensors etc..
Constantine

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Re: [MBZ] Cheap Rodbender.

2007-11-26 Thread Constantine N. Polites
The 350 SDL does have a low level oil indicator. The switch is located 
on the left side of the motor below the IP.  When the motor is one liter 
low the light will go one  ( if the bulb is ok).
Constantine

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[MBZ] 350 sdl w126

2007-08-23 Thread Constantine N. Polites
The MB manual suggests that you decompress the spring and illustrates 
the process.
Constantine

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[MBZ] 350 sdl -w 126

2007-08-22 Thread Constantine N. Polites

Actually I do have the Klann tool.  I also have the CD with the details 
and some photographs.  I only wanted the photographs in case I missed 
something. Photographs might be helpful.

Does anyone know how to check the steering knuckle for conformity?  The 
manual simply states if in doubt throw it out.

Constantine

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[MBZ] 350 sdl -w 126 Steering knuckle

2007-08-22 Thread Constantine N. Polites
In the EPC you will find the Steering Knuckle in group 33, front axle.  
It is item 5.  The MB part number is A 116 330 4120.
Constantine

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[MBZ] 350 sdl spring removal

2007-08-21 Thread Constantine N. Polites
Sorry for the repost.  I was hoping that someone photographed the process.

Regards,
Constantine

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[MBZ] 350 sdl- w126

2007-08-21 Thread Constantine N. Polites
Does anyone have any photographs showing the Klann spring removal tool  
( Kl 0021)
being used on the front springs of the w 126?


Constantine

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[MBZ] 350 sdl spring removal

2007-08-20 Thread Constantine N. Polites
Does anyone have any photographs showing the Klann spring removal tool  
( Kl 0021)
 being used on the front springs of the w 126?


Constantine

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[MBZ] 350 sd shjocks

2007-08-06 Thread Constantine N. Polites
Thanks Craig and Wilton.

I contacted Bilstein and they suggest considering the Heavy Duty version 
of these shocks.  They are physically identical, the HD is a bit more 
stiff ( the internal valves don't allow the fluid to pass as fast) and 
claim that the cornering is better.

I am still on the archives list but no longer on the daily list, which 
is just fine.

Regards,
Constantine

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[MBZ] 350sdl shocks

2007-08-06 Thread Constantine N. Polites
The following is a response regarding my request to evaluate the shocks 
illustrated on my website:
www.scaffolding.com/mb/100 0076

Hello Constantine:

The picture of the right front shock does appear to be a Bilstein, 
however I cannot tell from the left front photo if it is also a 
Bilstein.  The oil residue seen on both does not appear to be 
significant and generally not indicative of a seal failure.  Seal 
failure would result in much greater oil loss with the entire shock body 
being wet and most likely oil dripping off the bottom.  It is normal to 
see oil weeping from the top seal and this is perfectly acceptable.

I hope that helps answer your question.

Regards,

Scott MacDonald

Eastern Regional Manager

*ThyssenKrupp Bilstein of America*

*A ThyssenKrupp Technologies Company*

293 Timber Road

Mooresville, NC  28115

www.bilstein.com

Phone: 800/745-4636

Fax: 704/663-7585e.
ref: www.scaffolding.com/mb/100 0076



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Re: [MBZ] 350 sdl Shock absorbers

2007-08-05 Thread Constantine N. Polites

Which shock would be recommended for the 350 sdl? 

I have recently posted some more photographs of the suspension system of 
the 350 sdl for common use. 
Go to: www.scaffolding.com/mb  then find  #  100  0074, 100 0075, 100 
0083 and 100  0086.

Aparantly my name has been deleted from the list, you can contact me 
directly.

Regards,
Constantine

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[MBZ] Tire alignment bolt-w 126

2007-04-23 Thread Constantine N. Polites

Does anyone have an extra tire alignment bolt for sale?
Constantine



Re: [MBZ] 91 350 SDL Transmission

2007-04-09 Thread Constantine N. Polites

Wilton,

I believe you'll find the procedure in the manual.  You run the car for 
about 20 minutes and then while the car is in park
and still running, check the transmission level.  Add  very little at a 
time and run the transmission through all the positions
(shifting).  Keep adding very little at a time until you get between 
marks on the stick. Eight oz. at a time is too much.


I've done this many times because I had problems with front belt shock 
and had to remove the radiator each time to gain
access.  To remove the radiator you have to drain the transmission.  I 
drain and reuse the fluid. That problem turned out to
be several pulleys were not concentric, so I changed them.  However to 
determine the culprit you had to have a dial indicator
with a sweep of  .2 mm.and a range of 10mm.( think that's right). Each 
pulley had to be check for alignment and concentricity.


Regards,
Constantine




[MBZ] 91 350SDL transmission (wilton strickland)

2007-04-09 Thread Constantine N. Polites
I recall the instructions indicating that the car must be driven for 20 
minutes.  That's the way I do it.  It doesn't have to be driven

again for 20 minutes after you start adding the fluid. Just keep it running.
Constantine



Re: [MBZ] 350 sdl rattle

2007-01-26 Thread Constantine N. Polites
At about 40mph I get a low frequency rattle up front.  What are the 
candidates?  I changed the steering shock absorber some

time ago.

Regards,
Constantine



Re: [MBZ] serpentine belt drives

2006-11-21 Thread Constantine N. Polites
Does anyone know what the maximum allowable out of round dimension is 
for the alternator, water pump or power steering pump?
I am presently getting .2mm on the water pump, .1 for the power steering 
pump and .1 for the alternator.

I am trying to eliminate the vibration on the serpentine belt tensioner.

Constantine



Re: [MBZ] 350sdl tensioner

2006-11-16 Thread Constantine N. Polites
I have presented this issue on several lists and have received a lot of 
different point of view, all which are valuable.


The issue is the failure of the serpentine belt tensioner.

Several individuals have indicated that they have encountered failures 
around 20,000 with no other cause.


Others have indicated that the cause is either a loose bolt or perhaps 
another pulley not in proper position.


Another view was that the tensioner is of poor design and is very 
intolerant of  other forces.


I believe that all of the above is true.

First, I found that there can be potential problems with all of the 
associated pulleys (water pump, alternator, power steering
and a/c).  To reduce the stress and potential vibration these have to be 
checked for proper alignment : they must be inline
with the driveshaft  pulley.  Next they must each be checked with a dial 
indicator for trueness.  Such an indictor should have
a range of not more .2 mm ( my view). Pulleys, when mounted on the shaft 
can be be out of round
by .2 mm or more.  This can be minimized  by removing the pulley and 
checking the shaft, noting the high point,the low point and
then mounting the pulley and rotating it on the shaft so that you get 
the pulley's low point over the shafts high point.


I really don't know if any of this has any real effect on the failure 
but at least you have minimized the potential for damage.

Any other views ?

Constantine




[MBZ] water pump gasket

2006-11-14 Thread Constantine N. Polites
I am unable to find the sealant which is suggested by the water pump 
manufacturer ( Meyle). Any suggestions?


Also what are the torque values for the bolts?

Thanks in advance.

Regards,
Constantine



Re: [MBZ] socket head bolts

2006-11-11 Thread Constantine N. Polites


There are allen wrenches with 3/8 drives and also 1/2 drives 
available.  They are made straight and also with a ball head, the later
for angle applications. 

Socket head bolts are a lot easier to access and install.  A good set of 
these tools will make things a lot easier.


Constantine



Re: [MBZ] Mercedes Digest, Vol 12, Issue 33

2006-11-08 Thread Constantine N. Polites
Does anyone know what the tolerance is for the inline pulleys on models 
with the serpentine belt.? 
If the alternator is 1 mm out of line, how can it be best be brought 
inline again?

Constantine



[MBZ] rebuilding the Vicker power steering pump

2006-10-06 Thread Constantine N. Polites

Loren,

I partly rebuilt mine, which is a  two stage unit (steering and 
hydraulic blocking of the differential) for the 350 SDL.
You can replace all of the seals yourself, but be very careful when 
removing the body.  The vanes are loose and must be

kept in place.  It is a very tricky operation.

The shaft requires a special puller.  The cost to either buy one or make 
one exceeds the cost of having it rebuilt.
I sent mine to  Star Motors ( Niel), tel. 607 786 3918 and had them 
rebuild it.  They have the parts or you can supply
them with the kit from MB.  My total cost, with a new bearing (an 
internal bore) was about $140.  They also have exchange
units.  I chose to keep mine because I had just had some parts on it 
remachined.


Constantine




[MBZ] Chimney for wood stove

2006-09-14 Thread Constantine N. Polites
The all fuel flues from metalbestos are quite good. Go to 
www.selkirkinc.com. They are double wall stainless steel and come in 
various diameters from 5 to 14 and in lengths from 6 to 48.
A cleanout tee is recommended.  Get the Platinum series, ultra temp 
which goes up  to 2100 degrees Fahrenheit.


Constantine




[MBZ] chimney

2006-09-14 Thread Constantine N. Polites

Followup:

Along Dave's pattern of thought, you could use Metalbestos flues from 
the basement through the
living room floor and then use offsets to connect with the existing 
chimney.  After that you can enclose the new pipes with a small 
partition.The insulated pipe can be placed within 2 of

combustable material.
Constantine




[MBZ] see diesel models

2006-08-29 Thread Constantine N. Polites

visit:http://www.smart.com/-snm-0155318764-1153205674-007006-010625-1156703095-enm-is-bin/INTERSHOP.enfinity/WFS/mpc-lu-content-Site/de_LU/-/-/SVCPresentationPipeline-Start;sid=HP1hXZtVO-NhXd-k_4rpVRlfgsZpugVuFBq11osTX-lgMg==?Page=issite%3a%2f%2fsmart-Site%2fsmart%2ecom%2fRootFolder%2fsmart%2fhome%2epage
diesel models of smart get appx. 70mpg., price appx. 9,000 euro. 
plus dot plus epa

Constantine.




[MBZ] blower wiring upgrade

2006-07-02 Thread Constantine N. Polites
You might wish to examine the motor.  If the motor is drawing too many 
amps, you may  have a motor problem and not a wiring
problem.  The  bearing in the shaft  may be worn  and could be creating 
a lot of friction.  It would be a good investment to
change the motor.  Incidentally, the motor is available as a Bosch part 
through Bosch distributors at a very much lower price
than the assembly  ( motor and housing) which is available from MB ( 
about  $ 125.).  Visit www.scaffolding.com/mb  and

look for blower.
Constantine



[MBZ] 126 Alignment

2006-06-17 Thread Constantine N. Polites
The lock pin must be purchased from MB.   I see about 1 hr of work 
maximum ( if you have shop facilities).  Two hours if
you don't have any welding equipment and have to pay someone to weld the 
plates on the end.  I'll photograph it when I
make it. 

Incidentally, has anyone translated the toe in values into millimeters?  
I used an optical transit  to align a relative's car after
they went to an alignment shop.  The shop apparently could not loosen a 
particular nut so they told him it was finished and
charged him. 
After he left the shop the problem came back again.  He brought it into 
my plant and we lifted it with a forklift.  The nut
was seized and would not budge even with Kroil.  I used a fine brazing 
tip with oxygen/acytelene. I made the nut red hot
and then let it cool down.  This was done four times before the nut 
would move.  Of course it got a good coating of

anti seize.

Back to the issue.  The method I used was to take a reading of the back 
rim with the transit, then project the value to the
front rim and add the toe in value. The car in question was a Honda 
Accord.  The results appear to be satisfactory.  If
anyone has any comments on this procedure, please let me know.  I have 
not tried this on my  350SDL.

Constantine



[MBZ] 126 alignement

2006-06-16 Thread Constantine N. Polites
I phoned Beissbarth ( the manufacturer of the spreader bar) and learned 
that their price is appx. $ 199 for the spreader bar.

It has an MB number of 900 589 012700.

This may be a rather simple item to make for a fraction of the cost.  I 
am sure that the Beisbarth spreader has a built in
torque device pre set at 90-110 NM.  However,  it might also be done 
with two short pieces of pipe with plates welded on the
end.  The middle can be fashioned with a 18 piece of all thread and two 
nuts.  You will however need a torque  wrench and

a crows foot wrench to tighten the nut.

Your thoughts on the subject..

Constantine



Re: [MBZ] Mercedes Digest, Vol 7, Issue 19

2006-06-06 Thread Constantine N. Polites

Ok here.
Constantine



[MBZ] pull the whole engine?

2006-05-31 Thread Constantine N. Polites
Yes.  It will be a more pleasant experience.  See 
www.scaffolding.com/mb. There are plenty of photos of the
603970 motor - the idea is the same.  The motor will actually sit on the 
oil pan with no problem.  Extra blocks keep

things safe.
Regards,
Constantine



[MBZ] Seat belt problem

2006-04-30 Thread Constantine N. Polites
One option is to get a die grinder and smooth out the sharp edges and 
live with what you have ( I chose that option).
Of course the downside is that you have to slide the male clip up each 
time you  get into the car.


Constantine



[MBZ] 350 sdl glow plugs

2006-04-08 Thread Constantine N. Polites
Just a note for glow plug removal.  You will save yourself a lot of 
grief if you remove the intake manifold.

Constantine



[MBZ] [Fwd: Dell Server Deal Today]

2006-03-16 Thread Constantine N. Polites

-- next part --
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16/17173126/DellServerDealToday.eml


[MBZ] O ring on oil filter housing

2006-03-10 Thread Constantine N. Polites
On the 350 sdl, the oil filter housing has a large o ring.  This is 
changed with every oil change.
The new cross section (diameter) is 4 mm.  This changes after 2,000 
miles and becomes 3.5mm
Problem:  the last few o rings leak.  The nuts are torqued to 23nm 
each.  No change in the quality
of oil from before the leak to after the leaks  began. The housing has 
not been damaged or bent.

Anyone with this problem? Any known solutions?

Constantine



[MBZ] Credit protection

2006-02-09 Thread Constantine N. Polites

The following was sent to me by a former classmate, Dan Egan.
It is certainly very useful.

Some Good things to think about in our new  and wondrous world!  


Subject: Attorney's advice


ATTORNEY'S ADVICE-NO CHARGE

A corporate attorney sent the following out to the employees in his company.
1.  The next time you order checks have only your initials (instead of 
first
name) and last name put on them.  If someone takes your checkbook, they 
will
not know if you sign your checks with just your initials or your first 
name,

but your bank will know how you sign your checks.
2.  Do not sign the back of your credit cards.  Instead, put PHOTO ID
REQUIRED.
3.  When you are writing checks to pay on your credit card accounts, DO NOT
put the complete account number on the For line.  Instead, just put 
the last

four numbers.  The credit card company knows the rest of the number, and
anyone who might be handling your check as it passes through all the
check-processing channels will not have access to it.  
4.  Put your work phone # on your checks instead of your home phone.  If 
you
have a PO Box, use that instead of your home address.  If you do not 
have a PO

Box, use your work address.  Never have your SS# printed on your checks,
(DUH!).  You can add it if it is necessary.  However, if you have it 
printed,

anyone can get it.
5.  Place the contents of your wallet on a photocopy machine.  Do both 
sides
of each license, credit card, etc.  You will know what you had in your 
wallet
and all of the account numbers and phone numbers to call and cancel. 
Keep the

photocopy in a safe place.  Also carry a photocopy of your passport when
traveling either here or abroad.  We have all heard horror stories about 
fraud that

is committed on us in stealing a name, address, Social Security number,
credit cards.
6.  When you check out of a hotel that uses cards for keys (and they all 
seem

to do that now), do not turn the keys in.  Take them with you and destroy
them.  Those little cards have on them all of the information you gave the
hotel, including address and credit card numbers and expiration dates.  
Someone
with a card reader, or employee of the hotel, can access all that 
information

with no problem whatsoever.

Unfortunately, as an attorney, I have first hand knowledge because my 
wallet

was stolen last month.  Within a week, the thieves ordered an expensive
monthly cell phone package, applied for a VISA credit card, had a credit 
line
approved to buy a Gateway computer and received a PIN number from DMV to 
change my
driving record information online.  Here is some critical information to 
limit

the damage in case this happens to you or someone you   know:
1.  We have been told we should cancel our credit cards immediately. The 
key
is having the toll free numbers and your card numbers handy so you know 
whom

to call.  Keep those where you can find them.
2.  File a police report immediately in the jurisdiction where your credit
cards, etc., were stolen.  This proves to credit providers you were 
diligent,

and this is a first step toward an investigation (if there ever is one).
   However, here is what is perhaps most important of all (I never even
thought to do this.)
3.  Call the three national credit reporting organizations immediately to
place a fraud alert on your name and Social Security number.  I had 
never heard
of doing that until advised by a bank that called to tell me an 
application for

credit was made over the Internet in my name.  The alert means any company
that checks your credit knows your information was stolen, and they have to
contact you by phone to authorize new credit.  By the time I was advised 
to do
this, almost two weeks after the theft, all the damage had been done.  
There are
records of all the credit checks initiated by the thieves' 
purchases,none of
which I knew about before placing the alert.  Since then, no additional 
damage

has been done, and the thieves threw my wallet away this weekend (someone
turned it in).  It seems to have stopped them dead in their tracks.

Now, here are the numbers you always need to contact about your wallet and
contents being stolen:
1.) Equifax: 1-800-525-6285
2.) Experian (formerly TRW): 1-888-397-3742
3.) TransUnion: 1-800-680-7289
4.) Social Security Administration (fraud line): 1-800-269-0271

We pass along jokes on the Internet; we pass along just about everything.




[MBZ] MB EPC Electronics Parts Catalog ON LINE (Tom Scordato)

2006-02-01 Thread Constantine N. Polites

Tom:

You mentioned that the MB tech manuals are on line.  Are you refering to 
the mb service which charges for access?


Constantine



[MBZ] sunroof tools and other items.

2006-01-28 Thread Constantine N. Polites

Dave,

Thanks for the hint regarding the sunroof tools.  I'm planing on having 
the car painted.  Some months ago I posted  the status of my 350SDL 
after an encounter with a discharge of sulfur dioxide.  The refinery 
actually paid in full.  Any hints on getting a good paint job will be 
appreciated.


I am still getting a low frequency rattle.  It occurs only between 700 
and 1000 rpm.  I did replace the a/c clutch which had a
bad bearing.  At that time I discovered a leak from the tandem hydraulic 
pump. All of that is in order and functioning very well.


Another problem that developed is the kickdown function.  I have 12 
volts at the solenoid but have not tested the solenoid.
The transmission is about 20,000 miles old.  The bowden cable is set 
with a 1 mm slack.


All comments welcome.

Constantine





[MBZ] sun roof removal

2006-01-25 Thread Constantine N. Polites


Do you need the special tool ( illustrated)  to perform the job?

Constantine



[MBZ] power steering pump failure

2006-01-13 Thread Constantine N. Polites
Just a further note on the subject of fluids.  The Mercedes hydraulic 
oil does have an industrial equivalent which is used by the
rebuilders.  However, it is only available in 5 gallon containers and is 
a lot cheaper than the mb package.  However, if you

only need a few quarts, consider the space and cost.

The rebuilder at Star Motors told me that they had made a test on the 
seals and  o rings some time ago-the ones used in the
Vickers pumps.  They immersed those parts in various fluids including 
ATF and including the equivalent to the MB and the MB  oil.  
Deterioration took placein all but the latter two.


Constantine




[MBZ] Plain text

2006-01-10 Thread Constantine N. Polites

Jim:
Plain text posted. Would you consider word perfect? ( My preference).
Constantine



[MBZ] Repair facility

2005-12-30 Thread Constantine N. Polites


Does anyone have any experience with Star Motors in Endicott, NY?  I am 
planning on sending them

part of a power steering pump and have them install a seal.

Constantine



[MBZ] 350sdl tandem pump +a/c clutch

2005-12-26 Thread Constantine N. Polites


For those of you who wish to add to your collection of photographs, I 
have two illustrating the air compressor
with clutch removed and  the new clutch with parts.  Just make an 
additional note, there are two spacer washers
that go into the very back of the clutch piece. They are very easy to 
overlook and easier to loose.

Go to www.scaffolding.com/mb


Regarding the tandem pump.  The very front has treads on it for what 
appears to shaft removal. Does anyone

know  what size and kind they are?

Constantine



[MBZ] 350 sdl a/c clutch r/r

2005-12-22 Thread Constantine N. Polites


Update on the removal an replacement of the a/c clutch on the 350 sdl.

On this model you do not need a puller.  You do need a large monkey 
wrench with some
copper on each jaw ( to protect the pulley).  You can then hold the 
pulley with the wrench

while you remove the nut with a box wrench.

You will need a right angle snap ring pliers- preferably the Hazet.  
Also you need a straight
snap ring pliers that will open to at least  40mm.  Snap On makes one 
and  Hazet  # 1845 A-19
should do the job- the tool is for the back snap ring.  The normal snap 
ring tools are only 1-7/16

at the widest opening and will not (as I have found) make life pleasant.

Some time ago I designed a series of mandrels  for such problem 
installation in hydraulic machinery.
Basically, you make a sleeve the i.d.which will match the o.d. of the 
shaft with a setback for the next o.d..
The o.d of the sleeve should be 1mm larger than the o.d of the shaft 
offset.  You then transfer the
seal or ring from the sleeve to the shaft.  All of this is if you really 
want to solve a repeat maintenance item.



Constantine



[MBZ] 350 SDL A/C Clutch

2005-12-20 Thread Constantine N. Polites
At this point I am in the process of installing the magnet and could use 
some input.  I am having trouble installing
the snap ring.  If anyone has done this work, what size snap ring pliers 
did you use or what kind of tool did you use

to install the snap ring?

Constantine



[MBZ] 350 sdl a/c clutch r/r

2005-12-13 Thread Constantine N. Polites

Thanks all for your imput.
If time permits I'll photograph the process and post it, together with 
the tools.

Regards,
Constantine



[MBZ] 350 sdl a/c clutch r/r

2005-12-12 Thread Constantine N. Polites


Has anyone removed and replaced the a/c clutch?  If so,
do any of the MB procedures apply  (CD).?  If not
any good pitfalls? 


Thanks,
Constantine



[MBZ] 350sdl noise up frontCan you give me a source for the bearing? If that doesn't work out I have two other options (1) purchase

2005-12-07 Thread Constantine N. Polites


Regarding the bearing on the compressor clutch, does anyone have a 
source for such?
I checked the vulcanized rubber and it appear rather hard.  Would this 
indicate  that the clutch  should be replaced ? ( My feeling)
If so I have two other options (1) purchase a rebuilt clutch  from MB at 
$ 123. or (2)  purchase a new one (Meyle) from a local Philadelphia 
parts house for $ 175.

Any comments ?

Regards,
Constantine





[MBZ] 350 SDL Noise up front

2005-12-07 Thread Constantine N. Polites


Sorry, I tried to cancel the previous post.

Regarding the bearing on the compressor clutch, does anyone have a 
source for such?
I checked the vulcanized rubber and it appear rather hard.  Would this 
indicate  that the clutch  should be replaced ? ( My feeling)
If so I have two other options (1) purchase a rebuilt clutch  from MB at 
$ 123. or (2)  purchase a new one (Meyle) from a local Philadelphia 
parts house for $ 175.

Any comments ?

Regards,
Constantine




[MBZ] 350SDL-Noise up front-follow up

2005-12-06 Thread Constantine N. Polites
Marshall and Jim made suggestions regarding the possible parts which 
could be creating the noisy condition and the

jittering shock absorber.

I  disengaged the belt and found that all of the pulleys were in 
reasonable condition, except one.  It appears that
the pulley (clutch) on the AC  has a bit of  horizontal play.  I 
compared that play with the other pulleys-they had no play.
I assume this is the item which has to be corrected. 

First, is there any adjustment that can be made to eliminate this play?  
If not, are these clutches repairable? If not

is there a part number so that I can replace it?  Any suggestions ?

Constantine



[MBZ] 350SDL-motor identification

2005-12-03 Thread Constantine N. Polites


There is a simple way to identify a motor which has been rebuilt by 
Mercedes.  The plate
on the motor should indicate in German- Austauschmotor (or something 
like that).  You can
see the plate location by going to my website-and viewing the crate 
motor. The plate is on the
rear of the motor, on the passenger's side, just above the transmission 
cooling line.


A competitive source for such a motor is : I.G. Burton in Milford, DE 
ask for John

Te. 302 424 3042

www.scaffolding.com/mb


Constantine



[MBZ] 350sdl

2005-12-01 Thread Constantine N. Polites


The 350SDL is worth the the $ 5,600, for the chassis alone.  You must 
count on replacing  the motor- it will fail.  The
motor should be purchased as a rebuilt unit from Mercedes, with a 50,000 
mile guarantee or 4 years.  Do not consider
any other options.  To do this you must be prepared to perform the labor 
yourself or have deep pockets.


Regards,
Constantine



[MBZ] noise in front: 350sdl

2005-11-28 Thread Constantine N. Polites


I have a wierd noise in the of the motor, it appears to be comming from 
the belt tensioner ( not the chain tensioner).
I changed the fan and clutch, the tensioner pulley, and the shock 
absorber.  The shock absorber is constantly in motion
an becomes very hot, the new one diminished the noise, but still got 
hot.  Using a mechanics stethascope I could only find an increase in 
sound on the area of the tensioner-not the motor itself.  I have not yet 
checked the tensioner for a possible loose socket head bolt.(100nm).


Constantine



[MBZ] noise up front

2005-11-28 Thread Constantine N. Polites
Thanks Jim and Marshall. 
I was not really thinking of checking any of the new parts ( this is a 
new motor with only  10,000 miles on it). However,

weird things do happen.  I'll let you know latter this week.
Sorry for the spelling error.
Regards,
Constantine



[MBZ] Noise in front

2005-11-28 Thread Constantine N. Polites

Omar,

The sound is a low frequency murmur and can be heard at low 800 - 1500 rpm.
In my case, I believe that Jim and Marshall  identified the problem areas.

Constantine



[MBZ] Chain tensioner

2005-11-09 Thread Constantine N. Polites

Re: 350SDL
Are there different brands of chain tensioners? If so which should be 
purchased?


Regards,
Constantine



[MBZ] 350 sdl fan

2005-10-26 Thread Constantine N. Polites


I am getting a lot of noise from the fan area.  The fan spins freely 
when the motor is not running (which I believe it did not do
earlier).  It also rotates when the motor is running.  The fan is 
plastic and is not coming in contact with the shrouding.


What needs to be replaced?

Thanks for your thoughts.


Constantine



[MBZ] 350SDL

2005-10-13 Thread Constantine N. Polites
First, let me say that Marshall is quite accurate in his views.  I have 
a 350SDL  which I purchased with full knowledge that

it would self destruct, which it did.

I am also very happy with this car.  I did plan and ultimatle did 
install a MB rebuilt motor ( in house). Y;ou can see it

at www.scaffolding.com/mb

If you find a really good 350SDL  I believe you will be very happy with 
it.  That happiness can be achieved if the purchase

price (factors in) the cost of a new motor.


Constantine




[MBZ] paint damages

2005-10-12 Thread Constantine N. Polites
For those who believe in Murphy's law.. here are some photographs of my 
recent encounter with a discharge of sulfuric dioxide
(which became sulfuric acid when it encountered the rain).  On Saturday 
night I was driving past a local refinery when I smelled
sulfuric acid and thought nothing of it, after all EPA is asleep on 
weekends.


Sunday I discovered the damages.  I did bring it to the attention of the 
refinery's general counsel, and will attempt to recover

my costs.

See:  www.scaffolding.com/damages

Constantine




[MBZ] glow plug collar nut

2005-10-03 Thread Constantine N. Polites
Does anyone have a spare collar nut for the glow plug?  Or, can anyone 
provide me with the MB part number for it?
The glow plug has a 6mm threaded stem and the nut is 6mm x 10mm accross 
flats.


Thanks in adavance

Constantine




[MBZ] SOS

2005-09-11 Thread Constantine N. Polites
As many have pointed out, one possibility is the oil cooler line.  The 
passengers side line, at the connection point with the oil cooler
should be examined.  The hose, if not properly aligned, has a lot of 
stress on it at this point and will eventually leak.  If you install
new hoses on both sides, make sure you each fitting by hand first.  When 
both ends have been hand tightened and the hose is
in an unstressed condition, then tighten by using two wrenches- one for 
the female hose fitting and one for the male at each end.

Constantine




[MBZ] 603 .971 engine base

2005-09-07 Thread Constantine N. Polites
In May 2004, I purchased  a 603.971 ( a 603.970 rebuilt) engine from 
Mercedes at a cost of $ 5,745 delivered to

my warehouse.   Part No. 603-010 -30-02-88

It works very well, the oil consumption is now 1 liter in 4,200 miles 
(thats when the low light goes on-so I fill it with
one liter which brings it up the the midpoint between min and max). The 
fuel consumption is also improving. I now get

450 miles per tankful.  Every other tankful I note an improvement.

I am convinced that this purchase was very cost effective.  I  also had 
a very substantial amount of support from the

good listmembers.  Much of this is at www.scaffolding.com/mb

Constantine







[MBZ] Current latching relays 12 v

2005-08-31 Thread Constantine N. Polites
Telemecanique makes it. ( check their web site).  They can vary in price 
depending upon the source.

The problem is you need proper space and housing.
Constantine




[MBZ] Blower fuse upgrade+ blower question

2005-08-30 Thread Constantine N. Polites
MB made that change to an external 30A fuse in the  '91 350 SDL, as many 
of you pointed it out to me.


I am trying to identify the two clips which hold the back of of the 
bottom of the blower motor housing.  The clips
are used to retain the back and are used in lieu of screws (to difficult 
to use a screwdriver).  There are only two

clips used in the whole blower assembly- I believe they are  C type clips.

Constantine





[MBZ] 350 SDL

2005-08-29 Thread Constantine N. Polites
The 350 SDL is a highly serviceable car. If the car has its original 
motor then you absolutely must factor in the cost of
a new motor.  Mercedes has solved the problems- but won't say how.  It 
would be unwise to purchase anything but
a rebuilt unit from MB- they have a plant in Berlin, where they rebuild 
these motors.


You can see the motor at www.secaffolding.com/mb

Regards,
Constantine




[MBZ] R-12

2005-08-26 Thread Constantine N. Polites


On August 4, 2005, I ordered a 30# cylinder of R-12 from Donald Knieriem 
in Murray, KY.

Tel. 270 293 9696.
I prepaid him $ 435., as agreed- with my check. Today  I got the 
material in excellent condition .


Regards,
Constantine




[MBZ] metric t fitting

2005-08-25 Thread Constantine N. Polites

Dave
Check with Parker Hannifin- the EO series.  A local hydraulic house 
(Parker Distributor) may have one.

Constantine




[MBZ] WIS

2005-08-22 Thread Constantine N. Polites

Tom,

I just learned about it after making a search: Workshop Information System.
Constantine




[MBZ] blower motor info

2005-08-20 Thread Constantine N. Polites
For those of you with a  350 SDL or other models using the same blower 
motor, it is in fact a Bosch
0 130 111 017 and is made in Germany.  A new unit has a resistance of 
2.3 ohms.


I'd appreciate any input regarding other units.  Which models  take the 
0 130 111 001?   What

is their resistance in ohms?

I'll be using this information to update my file and  drawing which you 
can download

from www.scaffolding.com/mb.

Constantine




[MBZ] blower motor

2005-08-13 Thread constantine n. polites

Joe,
Thank for your response.  I contacted Bosch  and learned that they have 
both motors available
through their distributors.  The   two are 0130 111 017 and 0130 111 
001  these are
stand alone units and are not to be used interchangeably.. according to 
the Bosch rep.
My observation is that there a 2 mm difference between the models. The 
001 model is shorter,
the shaft comes flush with end of the housing- which it not supposed to 
do- because you are supposed  to install a retaining washer on the end- 
according to design.


MB does not sell the motors seperately.  Bosch does.   Bosch also sell 
the same assembly

fan and housing - the same one that MB does.

Constantine







[MBZ] Blower motor 350SDL

2005-08-10 Thread Constantine N. Polites
I just received a new Bosch motor for the blower housing. For some 
reason it is 2 mm shorter than the original Bosch.
With this version you can not install the original lock washer, as when 
the shaft protruded 2mm out of the fan.


Did Bosch find that the lock washer was unnecessary and shortened the 
shaft or is there another model designed to protrude
the 2 mm as the original?  My original Bosch motor was  0 130 111 017.  
The replacement which I presently have

( which is 2 mm shorter- and has Only all 126) is 0 130 111 001.

Constantine




[MBZ] blower motor update-illustrated

2005-08-04 Thread Constantine N. Polites

This file contains a drawing.


blower motor.doc
Description: MS-Word document


[MBZ] R12

2005-08-04 Thread Constantine N. Polites
I just ordered a 30# cylinder from Donald Knieriem in Hardin KT.   Tel. 
270 354 8710.  Cost $ 395  plus $ 40 shipping.
He has a few left.  They are said to be virgin R-12, not reprocessed.  
Details off line.

Constantine




[MBZ] Blower motor removal-350SDL

2005-08-03 Thread Constantine N. Polites
This is an update on an effective method to remove the blower motor from 
the fan.


Tools:
One  8 or larger steel C clamp
One light copper hammer
One 6 x 10 mm socket head screw
A bit of  Kroil
Four  2 x 4 x 8  wood blocks


Method:
Soak the fan end of the motor spindle with Kroil.  I waited overnight.
A heavy steel or wood table is required.  Place 2 blocks  over each other
on each side of the fan, which will then be suspended.
Open the steel C clamp so the the socket  screw will fit between it and the
metal spindle of the motor and the base of the table.  The socket end 
should be in contact with the clamp.
Slowly...very slowly begin tightening the clamp, stop at each 1/8 of a 
turn and
tap the clamp to send vibrations through the spindle. Wait 5-10 seconds 
each time
to allow the parts to react. Keep up this process and you will suddenly 
hear
a crack. You can then tighten it a bit faster and thereafter use the 
hammer to tap

out the motor.

Constantine





[MBZ] Blower motor 350 SDL

2005-08-01 Thread Constantine N. Polites

Thanks Jim and Trampas for your insight..

Does anyone have a good source for R12?  The best I've been able to get 
is Refron  800 573 3766 at $420.for
a 30# cylinder. I got certified a year ago to solve this problem.  
Anyone had either positive or negative experiences

with this firm?
Constantine




[MBZ] Blower motor 350 SDL

2005-07-31 Thread Constantine N. Polites
A few weeks ago the fuse blew for the blower motor.  Thanks to all for 
identifying the problem and and the location.

The fuse actually appeared to be ok but in fact had broken at the edge.

The reason for this break appears to to be a defective blower motor.  In 
the high speed mode it sometimes begins to smoke.
I am now about to replace it but would like to know if there there is 
any problem or disadvantage in replacing the actual
motor instead of the complete motor fan assembly. There is a difference 
of  $ 160. between the two.


Regards,
Constantine




[MBZ] 350 SDL blower motor etc.

2005-07-21 Thread Constantine N. Polites

Marshall (and others)

The next morning, when I started the blower motor functioned for about 5 
minutes then became inactive for the rest of the day.
Is the controler in a two part aluminum housing under the driver's side 
near the cruise control module?  Do you know what

ohms the blower motor should draw ?  Any trouble shooting  suggestions ?
Constantine



Blower not working at all will result from a blown fuse (F15 in aux 
holder), from failed control voltage supply from the pushbutton 
controller (measure the voltage on the yellow wire from the pushbutton 
unit to the solid state controller module [called the porcupine because 
of the appearance of it's heat sink] which should move from 3-9V 
depending on the speed requested) failure of the solid state module or 
the motor itself failing..


Marshall












[MBZ] Re: 350SDL blower and SRS

2005-07-17 Thread Constantine N. Polites

Thanks Trampas, Marshall and Ken.

Constantine