Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-08 Thread Dan Weeks
Thank YOU for the referral. Drove for Lotus, huh? Does that (racing 
accident?) explain the limp? Anyway, I liked him immensely. Sadie 
is getting her work done there from now on. I'll probably end up 
taking my TD westfalia there, too.


Dan


Dan,

Thanks for letting us know!  Jim, Howe, the machinist who made the 
repair part is one of the best in the business.  Of course our buddy 
Gabriel would have to be better, but in reality, Jim is as good as 
they get.


Doug is the only guy alive I would trust a my cars to.  The 
predecessor, Phil Mangan, was a legend.  Doug was a driver for lotus.


Loren


At 02:06 PM 12/5/2005, you wrote:

Ya'll may remember some months ago the end rusted off my front
stabilizer. Thanks to many of you, I learned this was not an easy
fix, and was one that has reduced many otherwise good drivers to
parts cars. Thanks to Loren Faeth, of this list, I was able to get
mine repaired by Doug at Import Auto Limited in Ames, Iowa (515 296
2723)  for $466. He cut off the end of the bar where it is thick,
then machined a new end which slides over the bar. He ground flats in
the bar first, and secured the new tip with six set screws and JB
Weld (inside the collar), then replaced with new Mercedes bushings,
bushing washers, and nut. Handles as new. Since the break was at the
relatively small diameter tip and the repair is on the thick part of
the stabilizer with a good thick machined collar, I think it should
hold up fine. Doug, the shop owner, engineered the fix for his daily
driver 126, and says it's held fine for 7 months and counting. Time
will tell, but I'm very pleased. If you have a car in a similar
condition, I'm guessing Doug would sell you the machined rod end, if
you wanted to attempt cutting the stabilizer yourself, but he says be
aware the stabilizer is harder than anything he's ever cut before,
and is quite a challenge.

Thanks, Loren, for the referral!

--
Dan Weeks
82 VW Westfalia 1.6 TD conversion 186k
82 Mercedes 300SD, 275k

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515/279-4825
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Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-08 Thread OK Don
Are you talking about the link between the stabilizer bar and the
suspension? That's one of the easiest repairs - one bolt on each end
of the link, and they are not expensive.

On 12/7/05, Bob Rentfro [EMAIL PROTECTED] wrote:
 What about the rear stabilizer bar...how much of a PITA is that to repair?
 The passengers side end is shot from having PO let a dribbly filler neck
 dribble on it for years.
  I replaced the filler neck and I have the parts to fix the end of the
 stabilizer.
 Easy? Hard? Tips?

 Donkey Shirts

 Bob Rentfro
 '77 300D 144K
 Litchfield Park, AZ

--
OK Don, KD5NRO
Norman, OK
'90 300D, '87 300SDL,  '81 240D,  '78 450SLC
The FSM created the Diesel Benz
http://www.venganza.org/



Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-07 Thread Fmiser
rumor has it that Jim wrote:

  If so, then it's not a _hard_ fix - if you can find a good used one.
 
  It took me about 2.5 hours to pull the good one out of a parts car,
  and about 5-6 hours to do the full swap (old out, new in)
 
 A 126?  On a 107 the bar is up front, but on 126 it sure looks like
 the engine has to come out.  Maybe it doesn't, but I bet everything
 else under the hood does.
 
 -- Jim

Bother.

I'm guess I'm reading the posts too quickly

*sigh*

I (correctly) heard that the mechanic made this for his 126 - but in
Dan's sig I missed the S in 300SD.

So I was reporting on my experiences with a W123.

It's not the same as a W126 - just in case someone was wondering! *grin*

Philip, tripped 'cause I'm reading fast - trying to keep up!!



Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-07 Thread Gary Thompson
Yeah, Peter. Big difference. I did my 300D (W123) in about 3 hours from
start to last beer, but I tried to help a friend remove a W126 sway bar from
a car at the pick and pull that ALREADY had the engine removed. Was still a
major PITA. No idea if he ever got the thing out of the p-n-p car, let alone
back into his car...


Gary Thompson
1995 E320



On 12/6/05, Fmiser [EMAIL PROTECTED] wrote:

 So I was reporting on my experiences with a W123.




Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-07 Thread Bob Rentfro

What about the rear stabilizer bar...how much of a PITA is that to repair?
The passengers side end is shot from having PO let a dribbly filler neck 
dribble on it for years.
I replaced the filler neck and I have the parts to fix the end of the 
stabilizer.

Easy? Hard? Tips?

Donkey Shirts

Bob Rentfro
'77 300D 144K
Litchfield Park, AZ

l  http://striplin.net/mailman/listinfo/mercedes_striplin.net 





Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-07 Thread Loren Faeth

Dan,

Thanks for letting us know!  Jim, Howe, the machinist who made the repair 
part is one of the best in the business.  Of course our buddy Gabriel would 
have to be better, but in reality, Jim is as good as they get.


Doug is the only guy alive I would trust a my cars to.  The predecessor, 
Phil Mangan, was a legend.  Doug was a driver for lotus.


Loren


At 02:06 PM 12/5/2005, you wrote:

Ya'll may remember some months ago the end rusted off my front
stabilizer. Thanks to many of you, I learned this was not an easy
fix, and was one that has reduced many otherwise good drivers to
parts cars. Thanks to Loren Faeth, of this list, I was able to get
mine repaired by Doug at Import Auto Limited in Ames, Iowa (515 296
2723)  for $466. He cut off the end of the bar where it is thick,
then machined a new end which slides over the bar. He ground flats in
the bar first, and secured the new tip with six set screws and JB
Weld (inside the collar), then replaced with new Mercedes bushings,
bushing washers, and nut. Handles as new. Since the break was at the
relatively small diameter tip and the repair is on the thick part of
the stabilizer with a good thick machined collar, I think it should
hold up fine. Doug, the shop owner, engineered the fix for his daily
driver 126, and says it's held fine for 7 months and counting. Time
will tell, but I'm very pleased. If you have a car in a similar
condition, I'm guessing Doug would sell you the machined rod end, if
you wanted to attempt cutting the stabilizer yourself, but he says be
aware the stabilizer is harder than anything he's ever cut before,
and is quite a challenge.

Thanks, Loren, for the referral!

--
Dan Weeks
82 VW Westfalia 1.6 TD conversion 186k
82 Mercedes 300SD, 275k

___
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://striplin.net/mailman/listinfo/mercedes_striplin.net





Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread OK Don
I would just keep burning up Dremel tool disks till I got through it -- --

On 12/5/05, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
 Shouldnt take too long to cut off the ends with a cutting torch.  Thats
 what I would have used.


--
OK Don, KD5NRO
Norman, OK
'90 300D, '87 300SDL,  '81 240D,  '78 450SLC
The FSM created the Diesel Benz
http://www.venganza.org/



Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread David Brodbeck

OK Don wrote:

I would just keep burning up Dremel tool disks till I got through it -- --
  


Or rent an angle grinder, if there's enough room.  I cut some hardened 
bolts with one, once, and it went through like a knife through butter. 
(I was sawing the heads off VW cylinder head bolts to make a set of 
locator pins.)  A drill with a cutoff wheel might work, too, but most 
drills don't really spin fast enough to make a good job of it.


I imagine you'd want a pretty clean cut.  The bar is going to flex 
constantly, so if you create a stress riser it's going to break again.





Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread Jim Cathey

I imagine you'd want a pretty clean cut.  The bar is going to flex
constantly, so if you create a stress riser it's going to break again.


You also don't want to ruin the temper of this rather large spring,
so I'd also vote against the torch in this case.  Abrasives are the
way to go.  Harbor Freight's cheapie grinder is $15 on sale.  I have
one, and while nothing to write home about it hasn't broken its bearing
mounts like my Makita has.

-- Jim




Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread Dan Weeks
Yeah, but it messes up the temper of the stabilizer, making it 
brittle and prone to breakage, which is why he didn't do it that 
way--or weld a repair.


Shouldnt take too long to cut off the ends with a cutting torch. 
Thats what I would have used.


Dan Weeks wrote:

Ya'll may remember some months ago the end rusted off my front 
stabilizer. Thanks to many of you, I learned this was not an easy 
fix, and was one that has reduced many otherwise good drivers to 
parts cars. Thanks to Loren Faeth, of this list, I was able to get 
mine repaired by Doug at Import Auto Limited in Ames, Iowa (515 296 
2723)  for $466. He cut off the end of the bar where it is thick, 
then machined a new end which slides over the bar. He ground flats 
in the bar first, and secured the new tip with six set screws and 
JB Weld (inside the collar), then replaced with new Mercedes 
bushings, bushing washers, and nut. Handles as new. Since the break 
was at the relatively small diameter tip and the repair is on the 
thick part of the stabilizer with a good thick machined collar, I 
think it should hold up fine. Doug, the shop owner, engineered the 
fix for his daily driver 126, and says it's held fine for 7 months 
and counting. Time will tell, but I'm very pleased. If you have a 
car in a similar condition, I'm guessing Doug would sell you the 
machined rod end, if you wanted to attempt cutting the stabilizer 
yourself, but he says be aware the stabilizer is harder than 
anything he's ever cut before, and is quite a challenge.


Thanks, Loren, for the referral!



--
Dan Weeks
82 VW Westfalia 1.6 TD conversion 186k
82 Mercedes 300SD, 275k



Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread Fmiser
rumor has it that Dan wrote:

 Ya'll may remember some months ago the end rusted off my front 
 stabilizer. Thanks to many of you, I learned this was not an easy 
 fix, and was one that has reduced many otherwise good drivers to 
 parts cars. 

Are you talking about the anti-sway bar that is also provides fore-aft
positioning for the front suspension upper control arm?

If so, then it's not a _hard_ fix - if you can find a good used one.

It took me about 2.5 hours to pull the good one out of a parts car,
and about 5-6 hours to do the full swap (old out, new in) on the daily
driver.

But then, like the ever clever Jim Cathey, I seem to usually have more
time than money... (Not that I'm as clever as Jim, mind you. *smile*)

 Handles as new. 

Good deal!! _That's_ what really matters!

Philip, cheapskate



Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread Dan Weeks
My hat's off to you, Phillip! Yep, that's the swaybar I'm talking 
about, and I'm not nearly as gutsy, clever, or talented as you and 
Jim--I was just glad to find someone who'd fix it for me without 
charging me two grand! Especially as it's currently about 2 degrees 
here--not pleasant wrenching weather, especially without a heated 
garage with lift! Plus, around here, I was concerned that any used 
ones I'd find wouldn't be in much better shape than mine. I have no 
body rust, yet the tip of the swaybar rusted out.


Dan
Iowa


rumor has it that Dan wrote:


 Ya'll may remember some months ago the end rusted off my front
 stabilizer. Thanks to many of you, I learned this was not an easy
 fix, and was one that has reduced many otherwise good drivers to
 parts cars.


Are you talking about the anti-sway bar that is also provides fore-aft
positioning for the front suspension upper control arm?

If so, then it's not a _hard_ fix - if you can find a good used one.

It took me about 2.5 hours to pull the good one out of a parts car,
and about 5-6 hours to do the full swap (old out, new in) on the daily
driver.

But then, like the ever clever Jim Cathey, I seem to usually have more
time than money... (Not that I'm as clever as Jim, mind you. *smile*)

  Handles as new.

Good deal!! _That's_ what really matters!

Philip, cheapskate



--
Dan Weeks
82 VW Westfalia 1.6 TD conversion 186k
82 Mercedes 300SD, 275k



Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-06 Thread Jim Cathey

If so, then it's not a _hard_ fix - if you can find a good used one.

It took me about 2.5 hours to pull the good one out of a parts car,
and about 5-6 hours to do the full swap (old out, new in)


A 126?  On a 107 the bar is up front, but on 126 it sure looks like
the engine has to come out.  Maybe it doesn't, but I bet everything
else under the hood does.

-- Jim




Re: [MBZ] '82 300SD STABILIZER FIXED!!

2005-12-05 Thread Kaleb C. Striplin
Shouldnt take too long to cut off the ends with a cutting torch.  Thats 
what I would have used.


Dan Weeks wrote:

Ya'll may remember some months ago the end rusted off my front 
stabilizer. Thanks to many of you, I learned this was not an easy 
fix, and was one that has reduced many otherwise good drivers to 
parts cars. Thanks to Loren Faeth, of this list, I was able to get 
mine repaired by Doug at Import Auto Limited in Ames, Iowa (515 296 
2723)  for $466. He cut off the end of the bar where it is thick, 
then machined a new end which slides over the bar. He ground flats in 
the bar first, and secured the new tip with six set screws and JB 
Weld (inside the collar), then replaced with new Mercedes bushings, 
bushing washers, and nut. Handles as new. Since the break was at the 
relatively small diameter tip and the repair is on the thick part of 
the stabilizer with a good thick machined collar, I think it should 
hold up fine. Doug, the shop owner, engineered the fix for his daily 
driver 126, and says it's held fine for 7 months and counting. Time 
will tell, but I'm very pleased. If you have a car in a similar 
condition, I'm guessing Doug would sell you the machined rod end, if 
you wanted to attempt cutting the stabilizer yourself, but he says be 
aware the stabilizer is harder than anything he's ever cut before, 
and is quite a challenge.


Thanks, Loren, for the referral!



--
Kaleb C. Striplin/Claremore, OK
 89 560SEL, 87 300SDL, 85 380SE, 85 300D,
 84 250 LWB, 83 300TD, 81 300TD, 81 240D, 81 240D,
 76 450SEL, 76 240D, 76 300D, 74 240D, 69 250
Okie Benz Auto parts-email for used parts