[MBZ] '87 300TD head removal

2011-03-16 Thread Max Dillon
Dieselvolk,

Can anyone provide the specifications for the shop-made slide rail pin pulling 
tool?  I think it is supposed to be a bolt 6mm in diameter with a nut and stack 
of washer, but how long, how deep a washer stack, and are the threads 6mm x1.0 
or some other dimension?

 Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC
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Re: [MBZ] '87 300TD head removal

2011-03-16 Thread Mitch Haley

Max Dillon wrote:

Dieselvolk,

Can anyone provide the specifications for the shop-made slide rail pin pulling 
tool?  I think it is supposed to be a bolt 6mm in diameter with a nut and stack 
of washer, but how long, how deep a washer stack, and are the threads 6mm x1.0 
or some other dimension?


I wouldn't sweat the details too much (but I've got an assortment of 4, 5, and 
6mm bolts laying around already). Just find a bolt that threads in smoothly, 
stick a washer and a socket over it, make sure it goes in 4 threads before it 
gets tight, and crank down on it until you meet resistance or it comes out. (you 
don't want to bottom out on the threads and then keep turning it) If you 
bottomed out, unscrew it and start over with a longer socket or more washers.


Mitch.

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Re: [MBZ] '87 300TD head removal

2011-03-16 Thread Max Dillon
I don't have a nice assortment to select from, so I'll need to go buy 
something.  You think it could be between 4, 5 and 6mm?

 Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC





From: Mitch Haley 
To: Mercedes Discussion List 
Sent: Wed, March 16, 2011 10:52:28 AM
Subject: Re: [MBZ] '87 300TD head removal

Max Dillon wrote:
> Dieselvolk,
> 
> Can anyone provide the specifications for the shop-made slide rail pin 
> pulling 
>tool?  I think it is supposed to be a bolt 6mm in diameter with a nut and 
>stack 
>of washer, but how long, how deep a washer stack, and are the threads 6mm x1.0 
>or some other dimension?

I wouldn't sweat the details too much (but I've got an assortment of 4, 5, and 
6mm bolts laying around already). Just find a bolt that threads in smoothly, 
stick a washer and a socket over it, make sure it goes in 4 threads before it 
gets tight, and crank down on it until you meet resistance or it comes out. 
(you 
don't want to bottom out on the threads and then keep turning it) If you 
bottomed out, unscrew it and start over with a longer socket or more washers.

Mitch.

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Re: [MBZ] '87 300TD head removal

2011-03-16 Thread Mitch Haley

Max Dillon wrote:
I don't have a nice assortment to select from, so I'll need to go buy 
something.  You think it could be between 4, 5 and 6mm?


Oops, it looks like I guessed small. I thought the threaded hole was in the pin, 
but it's only in the head of the pin, and is pretty large. Somebody made a 
puller for a 617 with an 8x1.25 bolt. Looks like you run a long bolt into the 
tensioner pin until it bottoms out, then run a nut down on the bolt to extract.
One guy had an 8.8 bolt fail, so he bought a grade 12.9 for more pull before 
failure.


http://www.peachparts.com/shopforum/showthread.php?t=288848

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Re: [MBZ] '87 300TD head removal

2011-03-17 Thread Max Dillon
Mitch, Thanks!  A little research in the service manuals shows that the same 
tool is used for both OM617 and OM603 engines, so I shall procure the 8x1.25 
grade 12.9 bolt and proceed.  Still need to find the time for all this work 
though...

 Very respectfully,
/s/
Max Dillon
'87 300TD 334k miles
'95 E300 280k miles
'73 Balboa 20
Charleston SC





From: Mitch Haley 
To: Mercedes Discussion List 
Sent: Wed, March 16, 2011 2:05:35 PM
Subject: Re: [MBZ] '87 300TD head removal

Max Dillon wrote:
> I don't have a nice assortment to select from, so I'll need to go buy 
>something.  You think it could be between 4, 5 and 6mm?

Oops, it looks like I guessed small. I thought the threaded hole was in the 
pin, 
but it's only in the head of the pin, and is pretty large. Somebody made a 
puller for a 617 with an 8x1.25 bolt. Looks like you run a long bolt into the 
tensioner pin until it bottoms out, then run a nut down on the bolt to extract.
One guy had an 8.8 bolt fail, so he bought a grade 12.9 for more pull before 
failure.

http://www.peachparts.com/shopforum/showthread.php?t=288848

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