[MBZ] Climate Control 1980 300D

2007-12-26 Thread jgiels
Continuing on the intermintant ability for the system to deliver anything but 
heat. I moved the interior temp sensor to be directly in the way of the side 
vent. Selected 65 degrees and viola it worked.

I seems that the foam tube that I used wasn't sealed enough and my fat hands 
loosened it up! Drove the car after changing the fuel filter and running purge 
through it and all seems fine. 

Just have to figure out why letting it sit since last friday it had a dead 
battery?

Douglas.. 
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[MBZ] Climate Control 1980 300D

2007-12-27 Thread jgiels
I am going to check the battery today. It is 5 years old and might be its time. 
I did change the AC Amplifier when I was working on the temp sensor foam tube. 
I will see if all is well today I have the light out of the glove compartment. 
Though I thought that light only worked with the key on?

Thanks Douglas
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[MBZ] Climate Control 1980 300D

2007-12-29 Thread jgiels
Well I hope that someone can answer this for me. Yes I am still working on it. 
It seems that the system only wants to deliver heat. This is through the 
correct vents. Now I am thinking that the in car sensor is calling for heat. So 
I change the sensor, install it near the speaker and then it only calls for 
heat. If I stick it in the side vent I am able to select different temperature 
settings with the console dial. 

I am going to disconnect the foam tube and see if it will work on different 
temp settings. What is going on with that tube is it a vacuum to draw air in 
slightly from the cabin?

Any and all ideas appreciated.

Douglas
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[MBZ] Climate Control 1980 300D

2007-12-29 Thread jgiels
Scott I looked at the blower and there is a side port for the sensor tube 
though I continues to the kick panel? What the hell does it connect to! I think 
I need to go to pick and pull. I would really hate to have to replace something 
behind the fender with all that glue!

Thanks.. Douglas
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[MBZ] Climate Control 1980 300D

2007-12-29 Thread jgiels
I did a research on air jet nozzle and one of the articles said there is a 
service repair in the manual. 83-122/1. Does any one have access to the manual 
and maybe can send it to me? Please. 

I am not going to give up on this. I have done so much, and am so close!

Thanks.. Douglas
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[MBZ] Climate Control 1980 300D

2007-12-29 Thread jgiels
Philip look it up I assume that you adjust that along with the dial for heat or 
cold?

Douglas
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[MBZ] Climate Control 1980 300D

2007-12-30 Thread jgiels
Scott I want to thank you again for your help. I went to the pick n pull and 
got a air jet nozzle. Which is not easy to get out! while there I picked up the 
sensor tube hose out of a 1982 300D the sensor in the middle of the dash. I 
took out the air nozzle jet out of my car and there was nothing wrong with it. 

Put it all back together and used the hose from the '82, cut it down some and 
so far it works fine!

So using the foam pipe insulation just leaks too much air, Probably through it. 


Thanks again All!

Douglas

Ps any helpful hints on removing a steering wheel I thought it was just the 
allen nut but couldn't get the one at pick n pull to budge! was using a 3/8 
ratchet.

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[MBZ] Climate control 1980 300D

2008-02-15 Thread jgiels
I want you all to know that I have been struggling with the climate on my 300D 
for some time now. Have received alot of support from several people here and 
think that I have narrowed the last bit down. 

It seems that the in car sensor the is by the right front speaker is 
Intermintant! To open on to infinity at times I have changed it out with 
another and though I think it stuck once (just this morning) it has worked 
perfectly for a whole week!

My thanks to all that contribute to this wonderful list!

Douglas.. 

Ps what is the best late model diesel MBZ has.. am looking in the future.. 
maybe 5 - 10 years to replace.. my 123. I am confused with all the rodbender 
themes.
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[MBZ] Climate Control 1980 300D

2008-12-13 Thread Douglas
I have repaired the climate control (servo) on my car and it has been working 
fine for quite some time. A few weeks ago it went to heat only blowing from the 
correct vents. So its not in the default mode. 

I pulled the amplifier and basically plugged it in and then it started working 
correctly. It has worked for several weeks and today it went back to the same 
condition. Its as if the in car sensor is calling for heat. 

I am looking for some ideas as to what is causing this?

Douglas
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Re: [MBZ] Climate Control 1980 300D

2007-12-26 Thread Peter Frederick
Check for a glove box or trunk light staying on.

Peter


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Re: [MBZ] Climate Control 1980 300D

2007-12-26 Thread Jim Cathey
> Check for a glove box or trunk light staying on.

Evil Chrysler Servos from Hell (TM) that can't fully
park themselves are well-known battery drainers.

-- Jim


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Re: [MBZ] Climate Control 1980 300D

2007-12-27 Thread Luther
How would this cause funky climate control action?

-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi) BioBeast
'82 300CD (170 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine



Quoting Peter Frederick <[EMAIL PROTECTED]>:

> Check for a glove box or trunk light staying on. 
>
> Peter
>
>



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Re: [MBZ] Climate Control 1980 300D

2007-12-27 Thread Luther
How would this cause funky climate control action?

-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi) BioBeast
'82 300CD (170 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine



Quoting Peter Frederick <[EMAIL PROTECTED]>:

> Check for a glove box or trunk light staying on. 
>
> Peter
>
>



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Re: [MBZ] Climate Control 1980 300D

2007-12-27 Thread Scott Ritchey
Douglas, 

In my case, the battery drain turned out to be a bad rectifier in the
alternator.  But diagnosis is not hard.  I connected an ammeter (multimeter)
in series with one of the battery cables and pulled fuses one at a time
looking for the drain.  After all the fused circuits checked OK, I went to
the ETM schematic to check all the unfused feeds.  Only took an hour or two.
You will note that the clock always draws a small amount of power, that's
normal.

Scott

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of [EMAIL PROTECTED]
Sent: Thursday, December 27, 2007 09:54
To: Mercedes List
Subject: [MBZ] Climate Control 1980 300D

I am going to check the battery today. It is 5 years old and might be its
time. I did change the AC Amplifier when I was working on the temp sensor
foam tube. I will see if all is well today I have the light out of the glove
compartment. Though I thought that light only worked with the key on?

Thanks Douglas
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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Peter Frederick
Replace the aspirator motor, there is a small fan that pulls air across 
the sensor.  If it's bad, you will get the same effect as no hose -- 
the temp will shoot way up and way down in the car as heat or cooling 
slowly penetrate to the sensor.

Peter


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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Scott Ritchey
I don't believe this model used an aspirator motor.  Instead it used an
ejector (air jet nozzle) driven by bleed air from the blower.  Maybe that or
the connections to it are bad?

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Peter Frederick
Sent: Saturday, December 29, 2007 17:15
To: Mercedes Discussion List
Subject: Re: [MBZ] Climate Control 1980 300D

Replace the aspirator motor, there is a small fan that pulls air across 
the sensor.  If it's bad, you will get the same effect as no hose -- 
the temp will shoot way up and way down in the car as heat or cooling 
slowly penetrate to the sensor.

Peter


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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Jim Cathey
> I am going to disconnect the foam tube and see if it will work on 
> different temp settings. What is going on with that tube is it a 
> vacuum to draw air in slightly from the cabin?

Exactly.  The 124/126 use aspirator motors, others just
tap the suck side of the main blower.  (Not sure about
the 201.)  If either side is disconnected, due to jostling
or foam rot, cabin temperature regulation goes all to hell.

-- Jim


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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Fmiser
> I am going to disconnect the foam tube and see if it will work
> on different temp settings. What is going on with that tube is
> it a vacuum to draw air in slightly from the cabin?
> 
> Douglas

The tube is just a way to draw air across the temperature
sensor. There should be a small (0.5 inch) "vent" in the flat
top of the dash, right in the middle (left to right). That is
the temp sensor. 

But to be sure there is air flowing over it so it can get an
accurate reading, there is a hose going to the blower motor
"suck" side. This way there is always cabin air going through the sensor.

I altered mine. Rather than have an automatic control, I removed
the temperature-variable-resistor with a fixed resistor. This
changed the red/blue knob from a thermostat to a temperature
control (like the old manual systems).

I don't remember what resistor value I used, but I could look it
up.

-- Philip

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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Tony Wirtel
> Subject: Re: [MBZ] Climate Control 1980 300D
> > I am going to disconnect the foam tube and see if it will work on
> > different temp settings. What is going on with that tube is it a
> > vacuum to draw air in slightly from the cabin?
>
> Exactly.  The 124/126 use aspirator motors, others just
> tap the suck side of the main blower.  (Not sure about
> the 201.)  If either side is disconnected, due to jostling
> or foam rot, cabin temperature regulation goes all to hell.
>
> -- Jim

I've had success with cleaning and applying ATF to get one of these
working again- this on a w126 300sd.

Tony Wirtel

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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Fmiser
> Philip look it up I assume that you adjust that along with the
> dial for heat or cold?
> 
> Douglas

Yup. Turn the knob toward blue if it's too warm, toward red if
it's not warm enough. No thermostat action at all.

I actually prefer it to "the car adjusts the temp for me".

# pause while I dig#

I failed to find my notes. *grrr*

So I went to the car itself. From what I saw and what I remember...

The resistor value that I used is 11,310 ohm. I got to this value with
two resistor in series. As I recall, this value came from
Climate/83-602a.pdf on the CD manual. There is a table there that show
the relationship between temperature and expecteded resistance

15 C (59 F)   15.7 k ohm
25 C (77 F)   10.0 k ohm
35 C (95 F)   6.5 k ohm
60 C (140 F)  2.5 k ohm

The sensor is a bit of a pain to get to, especially the connector. It
is in the middle of the two fresh air vents. I think I got to it last
time with the glove box and instrument panel removed. Maybe I had the
top panel of the center cosole out also. The fresh air vent boots
really get in the way.

The sensor itself is held in with via friction. There is a plastic
ring that the body of the sensor fits through. The grating that's
visible is larger than the body. The plasting ring underneath holds
the sensor in place by squeezing the dash.

The connector is a two pin and fastened by friction-only - that is, no
latch that has to be unlatched. The pins are vertical, so the
connector unplugs by moving straight down.

The sensor has two archways on the body that allow access to the
sensor side of the connector pins. I cut off the original wire on one
side and soldered each end of the resistor 'chain' to each of the
pins.

-- Philip

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Re: [MBZ] Climate Control 1980 300D

2007-12-29 Thread Scott Ritchey
Douglas, 

As I understand it, bleed air from the blower passes through that plastic
thing and then exhausts behind the kick panel. There is a venturi in the
plastic thing that creates a little suction to pull air across the sensor
via the foam tube.  I don't think there is actually anything behind the kick
panel, it just dumps air into the cavity.  The black plastic thing connects
to the blower and two hoses: the foam tube to the sensor and a plastic hose
to the kick panel.  The whole idea is just to draw some cabin air across the
sensor.

Scott

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of jgiels
Sent: Saturday, December 29, 2007 18:25
To: Mercedes mailing list
Subject: [MBZ] Climate Control 1980 300D

Scott I looked at the blower and there is a side port for the sensor tube
though I continues to the kick panel? What the hell does it connect to! I
think I need to go to pick and pull. I would really hate to have to replace
something behind the fender with all that glue!

Thanks.. Douglas
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Re: [MBZ] Climate Control 1980 300D

2007-12-30 Thread Scott Ritchey
Douglas. I'm attaching 83-122 (from my 83 300SD ACC manual which has a
similar setup).  It may be educational.

Scott

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of jgiels
Sent: Saturday, December 29, 2007 18:46
To: Mercedes mailing list
Subject: [MBZ] Climate Control 1980 300D

I did a research on air jet nozzle and one of the articles said there is a
service repair in the manual. 83-122/1. Does any one have access to the
manual and maybe can send it to me? Please. 

I am not going to give up on this. I have done so much, and am so close!

Thanks.. Douglas
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Re: [MBZ] Climate Control 1980 300D

2007-12-30 Thread Scott Ritchey
Too bad you had so much trouble isolating this problem.  The OEM foam pipe
deteriorates fairly quickly.  Mine was less than 4 years old and it crumbled
into sticky chunks when I bumped it while changing the ACC amp.  It's a
tight fit, but most folks recommend replacing the OEM foam tube with a piece
of foam pipe insulation from Lowes, Home Depot, etc.  It's cheap and pretty
durable.

Scott

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of [EMAIL PROTECTED]
Sent: Sunday, December 30, 2007 17:46
To: Mercedes List
Subject: [MBZ] Climate Control 1980 300D

Scott I want to thank you again for your help. I went to the pick n pull and
got a air jet nozzle. Which is not easy to get out! while there I picked up
the sensor tube hose out of a 1982 300D the sensor in the middle of the
dash. I took out the air nozzle jet out of my car and there was nothing
wrong with it. 

Put it all back together and used the hose from the '82, cut it down some
and so far it works fine!

So using the foam pipe insulation just leaks too much air, Probably through
it. 


Thanks again All!

Douglas

Ps any helpful hints on removing a steering wheel I thought it was just the
allen nut but couldn't get the one at pick n pull to budge! was using a 3/8
ratchet.

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Re: [MBZ] Climate Control 1980 300D

2007-12-30 Thread Jim Cathey
> Ps any helpful hints on removing a steering wheel I thought it was 
> just the allen nut but couldn't get the one at pick n pull to budge! 
> was using a 3/8 ratchet.

Is just the allen bolt.  And thread sealer.  If you ream out
the Allen it gets a lot harder!  I took off the pad (no airbag)
and used a cold chisel and BFH along the periphery of that bolt.
It came out, but it looks like hell now.  I got another at the
U-Pull, but I haven't installed it yet.

-- Jim


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Re: [MBZ] Climate control 1980 300D

2008-02-15 Thread Peter Frederick
The 3.5L version of the 603 engine was subject to aquiring bent rods  
in normal service.  There are several theories as to why this  
happened, but the result was that either the engine had to be  
completely rebuild with new rods, pistons, liners, and bearings, or a  
new long block purchased -- about $7000 either way.  Not nice, and  
once the rods bent the first sign was usually a huge cloud of blue  
smoke

The W124 chassis is quite nice -- and very safe (I got hit in the  
driver's door by a 3/4 ton van doing 60 and got away almost unhurt)  
and the W126 cars are very very nice.  The W140 chassis is also quite  
nice, but suffers from expensive electronics problems, to the point  
no one wants them.  The W210 chassis diesel is nice, too, but I don't  
know much about those.

Peter


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Re: [MBZ] Climate control 1980 300D

2008-02-15 Thread jgiels
Ok bit what years and versions is the 3.5L 603 engine?

thanks Douglas
- Original Message - 
From: "Peter Frederick" <[EMAIL PROTECTED]>
To: "Mercedes Discussion List" 
Sent: Friday, February 15, 2008 7:20 PM
Subject: Re: [MBZ] Climate control 1980 300D


> The 3.5L version of the 603 engine was subject to aquiring bent rods  
> in normal service.  There are several theories as to why this  
> happened, but the result was that either the engine had to be  
> completely rebuild with new rods, pistons, liners, and bearings, or a  
> new long block purchased -- about $7000 either way.  Not nice, and  
> once the rods bent the first sign was usually a huge cloud of blue  
> smoke
> 
> The W124 chassis is quite nice -- and very safe (I got hit in the  
> driver's door by a 3/4 ton van doing 60 and got away almost unhurt)  
> and the W126 cars are very very nice.  The W140 chassis is also quite  
> nice, but suffers from expensive electronics problems, to the point  
> no one wants them.  The W210 chassis diesel is nice, too, but I don't  
> know much about those.
> 
> Peter
> 
> 
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Re: [MBZ] Climate control 1980 300D

2008-02-15 Thread Mitch Haley
jgiels wrote:
 
> Ok bit what years and versions is the 3.5L 603 engine?

If it's in a W126 or a W140 in the USA in the 1990s, it's a 350, 
even after they started calling them 300SD or S300D.

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Re: [MBZ] Climate control 1980 300D

2008-02-16 Thread John M McIntosh

On Feb 15, 2008, at 7:20 PM, Peter Frederick wrote:

> and the W126 cars are very very nice.  The W140 chassis is also quite
> nice, but suffers from expensive electronics problems, to the point
> no one wants them.


I'll note once you stick in the revised (double/triple/etc) part the  
stability improves greatly.
However the general stigma impacts the price. You just need to find  
one for which the owner
has paid the price of fixing it all and buy it cheap.

Then it's golden, and yes mine is not for sale...

John
1983 300TDt  388k Kilometers (mobil 1 Delvac)
1990's 300TDt  215k Kilometers (mobil 1 Delvac)
1993 500SEL 205k Kilometers (mobil 1 Delvac)



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Re: [MBZ] Climate Control 1980 300D

2008-12-13 Thread OK Don
Dirty connections? Try cleaning all the plugs and sockets with DeOxit
(from Radio Shack?).

On Sat, Dec 13, 2008 at 7:43 PM, Douglas  wrote:
> I have repaired the climate control (servo) on my car and it has been working 
> fine for quite some time. A few weeks ago it went to heat only blowing from 
> the correct vents. So its not in the default mode.
>
> I pulled the amplifier and basically plugged it in and then it started 
> working correctly. It has worked for several weeks and today it went back to 
> the same condition. Its as if the in car sensor is calling for heat.
>
> I am looking for some ideas as to what is causing this?
>
> Douglas
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-- 
OK Don, KD5NRO
Norman, OK
"There are only three sports: bullfighting, motor racing, and
mountaineering; all the rest are merely games."  - Ernest Hemingway
'90 300D (Rattled),  '92 300D (Saber), ''97 Ply Grand Voyager (Vincent van-go)

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Re: [MBZ] Climate Control 1980 300D

2008-12-13 Thread barry Stark
Douglas -
Hmmm, now if it stayed hot I could tell you the most likely cause but
intermittent hot...maybe some bad solder joints on the amp board? Do you see
past signs of overheating around the big resistor?

Barry
> 
> I pulled the amplifier and basically plugged it in and then it started
> working correctly. It has worked for several weeks and today it went back
> to the same condition. Its as if the in car sensor is calling for heat.
> 
> I am looking for some ideas as to what is causing this?
> 
> Douglas



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Re: [MBZ] Climate Control 1980 300D

2008-12-13 Thread Jim Cathey

I am looking for some ideas as to what is causing this?


Wretched Evil Chrysler ACC From Hell?  Icky.

-- Jim



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Re: [MBZ] Climate Control 1980 300D

2008-12-14 Thread barry Stark
Douglas -
I've been thinking about this and the first thing you may want to check is
to verify if your servo is moving at all. A real good check is to turn your
engine on and run it for a few minutes then shut it off and listen to see if
you can hear the servo returning to the park position. If you're not sure,
then pop the hood and repeat the test. If things are quiet it should be
fairly obvious if is running. Let us know how that goes.

Barry

> >
> > I pulled the amplifier and basically plugged it in and then it started
> > working correctly. It has worked for several weeks and today it went
> back
> > to the same condition. Its as if the in car sensor is calling for heat.
> >
> > I am looking for some ideas as to what is causing this?
> >
> > Douglas



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Re: [MBZ] Climate Control 1980 300D

2008-12-18 Thread Douglas
Well I was going to get to looking at the connections for the Climate 
Control this weekend. Though Tuesday morning when I went to go to work (my 
monday) the battery was dead. Seems that I had inadvertantly switch on the 
rear cabin light and left it on since Saturday.


So after charging the battery Tuesday night, Wednesday I took the car to 
work and the Climate Control worked correctly!


Any further ideas guys?

Douglas.


I have repaired the climate control (servo) on my car and it has been 
working fine for quite some time. A few weeks ago it went to heat only 
blowing from the correct vents. So its not in the default mode.


I pulled the amplifier and basically plugged it in and then it started 
working correctly. It has worked for several weeks and today it went back 
to the same condition. Its as if the in car sensor is calling for heat.


I am looking for some ideas as to what is causing this?

Douglas
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[MBZ] climate control 1980 300D Chrys servo

2007-10-20 Thread Douglas Sherman
I also changed the in car sensor, the a/c amplifier. All with the same results 
all heat all the time. Now I have a Temp Control Regulator though I don't see 
it in my car? Would just like to change it and see if it makes a difference. 
Though I don't see where it is on my car! Can someone help me find this box?

TIA Douglas
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Re: [MBZ] climate control 1980 300D Chrys servo

2007-10-20 Thread Barry Stark
Douglas -
For good reason I think as it does not exist that I know of. The temperature
regulation is performed by a resistor bridge that consists of an ambient
temp sensor, outside the cabin mounted on the firewall, an inside temp
sensor (likely the one that you replaced, most likely unnecessarily), and
the variable resistor in the control unit. The two "sensors" are thermistors
where the resistance changes with temperature. They are situated in the
configuration of a Wheatstone bridge. There is a variable resistor, the one
in the temperature control dial, and a fixed resistor in the control unit.
The four resistors make up the bridge. The bridge seeks equilibrium and the
system moves the servo one way or another(i.e. towards heating or
cooling)till the equilibrium is achieved. When you move the temperature dial
it unbalances the bridge and the control unit then moves the servo as
required to compensate and re-balance the bridge. It is really quite a
simple system. The whole thing falls down though if the servo is not moving.
That is why I said that making sure the servo is moving is the very first
step, and the easiest as well. S...is your servo moving? BTW, when you
replaced the servo amplifier, was the resistor crispy crittered?

Barry


 Now I have a Temp Control
> Regulator though I don't see it in my car? Would just like to
> change it and see if it makes a difference. Though I don't see
> where it is on my car! Can someone help me find this box?
>
> TIA Douglas



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