Re: [MBZ] Turbo adjustment on a 300SDL, A/C & search for parts

2005-08-02 Thread Marshall Booth

Nick Gough wrote:

BTW, when the A/C is on, and I try to accelerate hard, the car seems 
slower and I don't hear or feel the A/C cutoff. I could have a faulty 
switch, I guess.
 
Thanks guys, I really appreciate the advice.
 
I guess since no one has responded on the seat thingy, that no one has a 
seat or a line on one. I will have to resort to it being repaired, I 
guess. Ouch!!! :>(


Microswitch S27/1 (located near the junction of the accelerator cable 
and the mechanical linkage to the IP etc.) should shut off the 
compressor whenever the pedal is floored - or even very near the floor! 
So the compressor should NOT be on when measuring acceleration! Be SURE 
that when the pedal is floored that the injection pump lever moves to 
the stop AND the microswitch "clicks." Make sure when the switch clicks 
it closes (electrically).


Left and right seat bottoms are interchangeable!


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  "der Dieseling Doktor" [EMAIL PROTECTED]
'87 300TD 181Kmi,'87 190D 2.5 199Kmi, '84 190D 2.2 227Kmi, '85 190D 2.0 
159Kmi, '87 190D 2.5 turbo 234kmi

  Diesel Technical Advisor MBCA, member GWSection
http://www.dhc.net/~pmhack/mercedes/mbooth1.htm




Re: [MBZ] Turbo adjustment on a 300SDL, A/C & search for parts

2005-08-02 Thread Nick Gough
Joe, I confess... the truent officers have tried to catch me, but I've eluded 
them... thus far. It seems that the 300SDL is still faster than a Chevette. :>)
 
I'll get this checked out, if I can't do it myself. It appears as if the final 
verdict could be an ALDA adjustment or a cleanout. Sounds like a RotoRooter job 
could need to be performed.
 
The car rarely smokes in the summer (in the winter, only during cold starts, 
even with good glowplugs, etc, etc).
 
Dave, thanks for the pic... I will look into that. It is weird, though, as all 
has been fine for the last week or so. It has R134 in it and a newer compressor.
 
BTW, when the A/C is on, and I try to accelerate hard, the car seems slower and 
I don't hear or feel the A/C cutoff. I could have a faulty switch, I guess.
 
Thanks guys, I really appreciate the advice.
 
I guess since no one has responded on the seat thingy, that no one has a seat 
or a line on one. I will have to resort to it being repaired, I guess. Ouch!!! 
:>(
 
 
Nick Gough
Dayton

[EMAIL PROTECTED] wrote:
--

Message: 1
Date: Mon, 1 Aug 2005 09:20:19 -0700
From: Joe Knight 
Subject: Re: [MBZ] Turbo adjustment on a 300SDL, A/C & search for
parts
To: Mercedes mailing list 
Message-ID: <[EMAIL PROTECTED]>
Content-Type: text/plain; charset=ISO-8859-1

You've pretty obviously been playin' hooky for a while now, Nick. ;) 
Your times are on the slow side, but before you start foolin' with the
wastegate you need to patch in a pressure gauge to the boost line to
the ALDA, preferably right near it rather than further upstream, and
run it into the passenger compartment (out thru the back of the open
hood and back in at the front door jamb works fine using standard vac
line). Take it for a good full throttle run and see what kind of
boost it's showing at speed. If it's not at least in the 8-10 psi
range you want to make sure that the fitting on the manifold and the
pressure lines themselves aren't plugged and that the overboost
protection switch is working. You can, at least temporarily, bypass
that last as a diagnostic aid. After you've confirmed decent boost
and if it's still slow, you'll want to pressurize the ALDA direct with
your gauge hooked up so as to make sure it's able to transmit the info
the pressure line is sending on to the pump. Without the additional
fuel that the ALDA calls in, no amount of boost is going to improve
your performance one whit, and too much boost is just and only a
direct power drain. If everything else looks ok, you might benefit
some from an ALDA adjustment.

joe

On 8/1/05, Nick Gough wrote:
> 
> 
> In my early efforts to sell the 86 300SDL (I've postponed that one a year or
> so... finances), someone mentioned after driving it, that the turbo was weak
> and it needed to be adjusted. He suggested that it was a valve of some sort.
> I've always thought that the only adjustment on any turbo was the wastegate.
> The car does fine with the A/C off, in the 0-60mph run (about 14 secs) and
> about 16-18 secs with the A/C on.
> 
> A/C is another story... most of the time it is great, but sometimes it just
> doesn't kick in... like a switch or fuse is keeping the compressor from
> kicking in.
> 
> Anyone with advice?



------------------

Message: 5
Date: Mon, 1 Aug 2005 10:33:16 -0600
From: "Dave M." 
Subject: Re: [MBZ] Turbo adjustment on a 300SDL, A/C & search for
parts
To: [EMAIL PROTECTED]
Message-ID: <[EMAIL PROTECTED]>
Content-Type: text/plain; charset=ISO-8859-1

Hi Nick,

It's highly unlikely the turbo wastegate needs adjustment. More likely
is the ALDA needs a slight tweak. Your numbers are pretty close to
spec, you should be approx 13 seconds to 60mph near sea level assuming
your speedo is accurate (check with GPS) and you are using a stopwatch
for timing. If you put a boost gauge on the car, put a "T" in the line
to the ALDA, spec is 12-14psi at 4000rpm at full throttle under load.
Most OM603's are set around 12psi, in my experience. A half-turn CCW
of the ALDA screw might be enough to help things out, maybe a full
turn if you don't get excess smoke leaving a stop.

The odd part is the car is slower with the AC on. There is a WOT
cutout switch on the throttle linkage that is supposed to turn of the
AC compressor at full throttle. Perhaps your throttle linkage is not
adjusted properly, or the switch is faulty, or a wire is broken. With
the AC on, you should be able to push the switch with your finger and
observe the compressor turn off while the switch is engaged. Here's a
photo of the switch:

http://www.w124performance.com/images/OM603_misc/microswitch.jpg

Not sure about the AC engagement issue, could be one of a number of
things - not sure where to start. I'm not a W126 expert so I'll let
someone else pipe up on that topic.

:-)

HTH, 

Dave M.
Boise, ID



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Re: [MBZ] Turbo adjustment on a 300SDL, A/C & search for parts

2005-08-01 Thread Dave M.
Hi Nick,

It's highly unlikely the turbo wastegate needs adjustment. More likely
is the ALDA needs a slight tweak. Your numbers are pretty close to
spec, you should be approx 13 seconds to 60mph near sea level assuming
your speedo is accurate (check with GPS) and you are using a stopwatch
for timing. If you put a boost gauge on the car, put a "T" in the line
to the ALDA, spec is 12-14psi at 4000rpm at full throttle under load.
Most OM603's are set around 12psi, in my experience. A half-turn CCW
of the ALDA screw might be enough to help things out, maybe a full
turn if you don't get excess smoke leaving a stop.

The odd part is the car is slower with the AC on. There is a WOT
cutout switch on the throttle linkage that is supposed to turn of the
AC compressor at full throttle. Perhaps your throttle linkage is not
adjusted properly, or the switch is faulty, or a wire is broken. With
the AC on, you should be able to push the switch with your finger and
observe the compressor turn off while the switch is engaged. Here's a
photo of the switch:

http://www.w124performance.com/images/OM603_misc/microswitch.jpg

Not sure about the AC engagement issue, could be one of a number of
things - not sure where to start. I'm not a W126 expert so I'll let
someone else pipe up on that topic.

:-)

HTH, 

Dave M.
Boise, ID

> --
> Date: Mon, 1 Aug 2005 08:39:48 -0700 (PDT)
> From: Nick Gough <[EMAIL PROTECTED]>
> Subject: [MBZ] Turbo adjustment on a 300SDL, A/C & search for parts
> To: [EMAIL PROTECTED]
> 
> 
> In my early efforts to sell the 86 300SDL (I've postponed that one a year or 
> so... finances), someone mentioned after driving it, that the turbo was weak 
> and it needed to be adjusted. He suggested that it was a valve of some sort. 
> I've always thought that the only adjustment on any turbo was the wastegate. 
> The car does fine with the A/C off, in the 0-60mph run (about 14 secs) and 
> about 
> 16-18 secs with the A/C on.
> 
> A/C is another story... most of the time it is great, but sometimes it just 
> doesn't 
> kick in... like a switch or fuse is keeping the compressor from kicking in.
> 
> Anyone with advice?
> 
> 
> Regards,
> 
> 
> 
> Nick Gough
> 
> 86 300SDL 168k miles



Re: [MBZ] Turbo adjustment on a 300SDL, A/C & search for parts

2005-08-01 Thread Joe Knight
You've pretty obviously been playin' hooky for a while now, Nick.  ;) 
Your times are on the slow side, but before you start foolin' with the
wastegate you need to patch in a pressure gauge to the boost line to
the ALDA, preferably right near it rather than further upstream, and
run it into the passenger compartment (out thru the back of the open
hood and back in at the front door jamb works fine using standard vac
line).  Take it for a good full throttle run and see what kind of
boost it's showing at speed.  If it's not at least in the 8-10 psi
range you want to make sure that the fitting on the manifold and the
pressure lines themselves aren't plugged and that the overboost
protection switch is working.  You can, at least temporarily, bypass
that last as a diagnostic aid.  After you've confirmed decent boost
and if it's still slow, you'll want to pressurize the ALDA direct with
your gauge hooked up so as to make sure it's able to transmit the info
the pressure line is sending on to the pump.  Without the additional
fuel that the ALDA calls in, no amount of boost is going to improve
your performance one whit, and too much boost is just and only a
direct power drain.  If everything else looks ok, you might benefit
some from an ALDA adjustment.

joe

On 8/1/05, Nick Gough <[EMAIL PROTECTED]> wrote:
> 
> 
> In my early efforts to sell the 86 300SDL (I've postponed that one a year or
> so... finances), someone mentioned after driving it, that the turbo was weak
> and it needed to be adjusted. He suggested that it was a valve of some sort.
> I've always thought that the only adjustment on any turbo was the wastegate.
> The car does fine with the A/C off, in the 0-60mph run (about 14 secs) and
> about 16-18 secs with the A/C on.
> 
> A/C is another story... most of the time it is great, but sometimes it just
> doesn't kick in... like a switch or fuse is keeping the compressor from
> kicking in.
> 
> Anyone with advice?



[MBZ] Turbo adjustment on a 300SDL, A/C & search for parts

2005-08-01 Thread Nick Gough

In my early efforts to sell the 86 300SDL (I've postponed that one a year or 
so... finances), someone mentioned after driving it, that the turbo was weak 
and it needed to be adjusted. He suggested that it was a valve of some sort. 
I've always thought that the only adjustment on any turbo was the wastegate. 
The car does fine with the A/C off, in the 0-60mph run (about 14 secs) and 
about 16-18 secs with the A/C on.

A/C is another story... most of the time it is great, but sometimes it just 
doesn't kick in... like a switch or fuse is keeping the compressor from kicking 
in.

Anyone with advice?

BTW, the body looks good now, since ol' Maaco got ahold of it and fixed all 
rust spots (cutout and re-welded those that were through the metal). I replaced 
the RF fender, as well. Next item: interior. 

I'm looking for a driver's seat in cream beige leather that is not ripped or 
torn. I don't care about sagging springs or discolorations. Wrecking yards 
don't seem to have one that is any better than mine and not in cream beige for 
an 85 - 87. Does anyone have one or know of one?

Regards,

 

Nick Gough

86 300SDL 168k miles

93 300E 2.8 123k miles

97 Jetta 73k miles


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