Re: [MBZ] 83 300D fuel starvation

2008-11-07 Thread Alex Chamberlain
On Thu, Nov 6, 2008 at 4:14 PM, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
 Im sorry, I was thinking turbo.  You are right, RHD cars dont get it because
 there is no room for the turbo and the steering box.

They should've turned the engine 180 degrees like a Saab (belts by the
firewall, etc.)!

Alex

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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Rich Thomas
If that is the turbo check the vac hose from the back of the intake 
manifold to the ALDA, clean it out at the manifold fitting and/or make 
sure it is airtight and hooked up correctly.  That provides the 
overboost signal, if it is clogged it won't allow enough fuel or boost 
or something, leading to that symptom.


It might also be suffering from the counter-rotation of swirl caused by 
being on the other side of the planet.  A properly polarized magnetic 
turbolizer on the intake manifold and fuel lines would probably cure 
that. Ist nicht in ordnung!


--R

Hendrik  Fay wrote:
It has been rumored that some of the listers have some knowledge about 
these cars, below is a question from a very frustrated Ozbenz member, 
thought I'd ask here to see if anyone has any further suggestions, the 
thread can be viewed here 
http://ozbenz.net/viewtopic.php?f=5t=7299p=46313#p46313


Hendrik
whose last fuel starvation issue was crap in the pipes


As most of you know, my wife and I have several 300Ds.
My wife's car (Josephine), an '83 300D, has been losing power on the 
hill climb which is the highway from town to our home. Normally our 
300Ds can manage 80Km/H up this road with no problems.


The car runs well downhill and on level ground, but when it is under 
full power for more than a couple of minutes (when hot or cold), it 
suffers from fuel starvation.


   * As a matter of course, the first thing I have done is to replace
 both the fuel filters - no improvement !
   * I swapped the fuel supply and return lines to eliminate a blocked
 tank strainer issue - no improvement !
   * Just to be sure, I have test driven the car using a 10 litre
 container of fuel in the passenger's foot well and run the fuel
 lines to it, eliminating the fuel lines and hoses to the fuel
 tank. - No improvement !
   * I have replaced all fuel hoses (some were 10mm where they should
 have been 8mm - no improvement !
   * I have fitted a fuel pressure gauge, teed into the fuel line from
 filter to IP. It maintains a positive pressure at all times,
 usually around 0.8 - 1.0 Bar, so I am sure that there is no air
 being sucked in, or restriction in the fuel filter, after the fuel
 pump !
   * When the engine is suffering this issue, if I turn the engine off,
 and check the return line for air, it is clear - no air bubbles,
 even if I pump the fuel pump a number of times, so it is unlikely
 that there is an air leak on the suction side of the fuel pump. I
 have also crimped the fuel hose at the fuel tank outlet and
 pumped, with no air appearing in the pre-filter or return line,
 even after allowing fuel to flow.
   * I have swapped the IP (complete with fuel pump) with another from
 a spare care I have here - no improvement !
   * I have pumped the fuel pump by hand and watched the fuel flow from
 each of the banjos (fuel delivery and return) at the IP, with the
 bolt loosened and plenty of fuel flows from these locations.
   * I have used B100 in the tank with no improvement !
   * I have used petroleum diesel (the 10 Litre container held diesel)
 with no improvement !

I am fast running out of ideas on this issue.
The engine is suffering from fuel starvation, of that I am sure. I 
just don't know why, or where it is happening :?

What have I missed?

Does anyone have a suggestion on what to test for next?

Regards,
Tony
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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread David Hemsley

I cannot say this emphatically but I can from my own experience.
 
An 84 300D Replaced all of the fuel lines, fuel filters, injectors, fuel cap 
seal.  So, why am I still getting air in this fuel system?
 
The cause of my running maybe twenty miles one day and perhaps five on another? 
 The O Ring on the secondary fuel filter bolt.
 
Replaced that O Ring and have driven probably four thousand miles since 
without a single out of fuel challenge
 
Hope that heps.
 
 
Dave H... Date: Thu, 6 Nov 2008 23:31:05 +1030 From: [EMAIL PROTECTED] To: 
mercedes@okiebenz.com Subject: [MBZ] 83 300D fuel starvation  It has been 
rumored that some of the listers have some knowledge about  these cars, below 
is a question from a very frustrated Ozbenz member,  thought I'd ask here to 
see if anyone has any further suggestions, the  thread can be viewed here  
http://ozbenz.net/viewtopic.php?f=5t=7299p=46313#p46313  Hendrik whose 
last fuel starvation issue was crap in the pipes   As most of you know, my 
wife and I have several 300Ds. My wife's car (Josephine), an '83 300D, has 
been losing power on the  hill climb which is the highway from town to our 
home. Normally our  300Ds can manage 80Km/H up this road with no problems.  
The car runs well downhill and on level ground, but when it is under  full 
power for more than a couple of minutes (when hot or cold), it  suffers from 
fuel starvation.  * As a matter of course, the first thing I have done is to 
replace both the fuel filters - no improvement ! * I swapped the fuel supply 
and return lines to eliminate a blocked tank strainer issue - no improvement 
! * Just to be sure, I have test driven the car using a 10 litre container of 
fuel in the passenger's foot well and run the fuel lines to it, eliminating 
the fuel lines and hoses to the fuel tank. - No improvement ! * I have 
replaced all fuel hoses (some were 10mm where they should have been 8mm - no 
improvement ! * I have fitted a fuel pressure gauge, teed into the fuel line 
from filter to IP. It maintains a positive pressure at all times, usually 
around 0.8 - 1.0 Bar, so I am sure that there is no air being sucked in, or 
restriction in the fuel filter, after the fuel pump ! * When the engine is 
suffering this issue, if I turn the engine off, and check the return line for 
air, it is clear - no air bubbles, even if I pump the fuel pump a number of 
times, so it is unlikely that there is an air leak on the suction side of the 
fuel pump. I have also crimped the fuel hose at the fuel tank outlet and 
pumped, with no air appearing in the pre-filter or return line, even after 
allowing fuel to flow. * I have swapped the IP (complete with fuel pump) with 
another from a spare care I have here - no improvement ! * I have pumped the 
fuel pump by hand and watched the fuel flow from each of the banjos (fuel 
delivery and return) at the IP, with the bolt loosened and plenty of fuel 
flows from these locations. * I have used B100 in the tank with no improvement 
! * I have used petroleum diesel (the 10 Litre container held diesel) with no 
improvement !  I am fast running out of ideas on this issue. The engine is 
suffering from fuel starvation, of that I am sure. I just  don't know why, or 
where it is happening :? What have I missed?  Does anyone have a suggestion 
on what to test for next?  Regards, Tony 
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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Loren Faeth
I'd try the oring on the fuel filter first, then try replacing every 
hose on the suction side from the tank to the transfer pump, and the 
transfer pump to the filter.  If the line from the filter to the IP 
was not replaced, replace that also, along with all 4 aluminum rings.


My guess is the line from the transfer pump to the filter.  If these 
are 124 300D's then there are the fuel heater lines also.



At 07:01 AM 11/6/2008, you wrote:
It has been rumored that some of the listers have some knowledge 
about these cars, below is a question from a very frustrated Ozbenz 
member, thought I'd ask here to see if anyone has any further 
suggestions, the thread can be viewed here 
http://ozbenz.net/viewtopic.php?f=5t=7299p=46313#p46313


Hendrik
whose last fuel starvation issue was crap in the pipes


As most of you know, my wife and I have several 300Ds.
My wife's car (Josephine), an '83 300D, has been losing power on the 
hill climb which is the highway from town to our home. Normally our 
300Ds can manage 80Km/H up this road with no problems.


The car runs well downhill and on level ground, but when it is under 
full power for more than a couple of minutes (when hot or cold), it 
suffers from fuel starvation.


   * As a matter of course, the first thing I have done is to replace
 both the fuel filters - no improvement !
   * I swapped the fuel supply and return lines to eliminate a blocked
 tank strainer issue - no improvement !
   * Just to be sure, I have test driven the car using a 10 litre
 container of fuel in the passenger's foot well and run the fuel
 lines to it, eliminating the fuel lines and hoses to the fuel
 tank. - No improvement !
   * I have replaced all fuel hoses (some were 10mm where they should
 have been 8mm - no improvement !
   * I have fitted a fuel pressure gauge, teed into the fuel line from
 filter to IP. It maintains a positive pressure at all times,
 usually around 0.8 - 1.0 Bar, so I am sure that there is no air
 being sucked in, or restriction in the fuel filter, after the fuel
 pump !
   * When the engine is suffering this issue, if I turn the engine off,
 and check the return line for air, it is clear - no air bubbles,
 even if I pump the fuel pump a number of times, so it is unlikely
 that there is an air leak on the suction side of the fuel pump. I
 have also crimped the fuel hose at the fuel tank outlet and
 pumped, with no air appearing in the pre-filter or return line,
 even after allowing fuel to flow.
   * I have swapped the IP (complete with fuel pump) with another from
 a spare care I have here - no improvement !
   * I have pumped the fuel pump by hand and watched the fuel flow from
 each of the banjos (fuel delivery and return) at the IP, with the
 bolt loosened and plenty of fuel flows from these locations.
   * I have used B100 in the tank with no improvement !
   * I have used petroleum diesel (the 10 Litre container held diesel)
 with no improvement !

I am fast running out of ideas on this issue.
The engine is suffering from fuel starvation, of that I am sure. I 
just don't know why, or where it is happening :?

What have I missed?

Does anyone have a suggestion on what to test for next?

Regards,
Tony
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Loren Faeth 



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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Kaleb C. Striplin
Well the first thing I would do is clean out the ALDA line from the 
intake to the ALDA on the IP.  If that didnt work, sounds like the turbo 
is dumping the boost.  Dont forget to also check the switch on the 
firewall that is in the line between the intake and the ALDA, could be 
plugged or not working.  Bypass it for a test.


Hendrik  Fay wrote:
It has been rumored that some of the listers have some knowledge about 
these cars, below is a question from a very frustrated Ozbenz member, 
thought I'd ask here to see if anyone has any further suggestions, the 
thread can be viewed here 
http://ozbenz.net/viewtopic.php?f=5t=7299p=46313#p46313


Hendrik
whose last fuel starvation issue was crap in the pipes


As most of you know, my wife and I have several 300Ds.
My wife's car (Josephine), an '83 300D, has been losing power on the 
hill climb which is the highway from town to our home. Normally our 
300Ds can manage 80Km/H up this road with no problems.


The car runs well downhill and on level ground, but when it is under 
full power for more than a couple of minutes (when hot or cold), it 
suffers from fuel starvation.


   * As a matter of course, the first thing I have done is to replace
 both the fuel filters - no improvement !
   * I swapped the fuel supply and return lines to eliminate a blocked
 tank strainer issue - no improvement !
   * Just to be sure, I have test driven the car using a 10 litre
 container of fuel in the passenger's foot well and run the fuel
 lines to it, eliminating the fuel lines and hoses to the fuel
 tank. - No improvement !
   * I have replaced all fuel hoses (some were 10mm where they should
 have been 8mm - no improvement !
   * I have fitted a fuel pressure gauge, teed into the fuel line from
 filter to IP. It maintains a positive pressure at all times,
 usually around 0.8 - 1.0 Bar, so I am sure that there is no air
 being sucked in, or restriction in the fuel filter, after the fuel
 pump !
   * When the engine is suffering this issue, if I turn the engine off,
 and check the return line for air, it is clear - no air bubbles,
 even if I pump the fuel pump a number of times, so it is unlikely
 that there is an air leak on the suction side of the fuel pump. I
 have also crimped the fuel hose at the fuel tank outlet and
 pumped, with no air appearing in the pre-filter or return line,
 even after allowing fuel to flow.
   * I have swapped the IP (complete with fuel pump) with another from
 a spare care I have here - no improvement !
   * I have pumped the fuel pump by hand and watched the fuel flow from
 each of the banjos (fuel delivery and return) at the IP, with the
 bolt loosened and plenty of fuel flows from these locations.
   * I have used B100 in the tank with no improvement !
   * I have used petroleum diesel (the 10 Litre container held diesel)
 with no improvement !

I am fast running out of ideas on this issue.
The engine is suffering from fuel starvation, of that I am sure. I just 
don't know why, or where it is happening :?

What have I missed?

Does anyone have a suggestion on what to test for next?

Regards,
Tony
___
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No virus found in this incoming message.
Checked by AVG - http://www.avg.com 
Version: 8.0.175 / Virus Database: 270.9.0/1771 - Release Date: 11/6/2008 7:58 AM




--
Kaleb C. Striplin/Claremore, OK
 92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
 87 300SDL x2, 85 380SE 5.0 Euro, 85 190D, 84 190D x2,
 84 300D euro manny, 81 240D, 80 240D, 76 240D,
 76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Fmiser
 Hendrik wrote:

 It has been rumored that some of the listers have some
 knowledge about these cars, below is a question from a very
 frustrated Ozbenz member, 
~
 The car runs well downhill and on level ground, but when it is
 under full power for more than a couple of minutes (when hot
 or cold), it suffers from fuel starvation.

Tank vent mostly plugged??

--Philip

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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Mitch Haley

Fmiser wrote:

Tank vent mostly plugged??


I like that. All the other obvious ones are already taken care of, but if you 
run heavy load for a few minutes with inadequate tank venting, you will pull a 
vacuum. At light loads the fuel goes out slowly enough that the mostly plugged 
vent (or a slightly leaky cap) keeps up with demand.


Mitch.


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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Hendrik Fay
Thanks for all the input fellas, however the blocked vent theory sounds 
a little shaky as Tony tried the old jerry can on the passenger seat trick.

However I will pass on the suggestions.

Hendrik

Mitch Haley wrote:

Fmiser wrote:

Tank vent mostly plugged??


I like that. All the other obvious ones are already taken care of, but 
if you run heavy load for a few minutes with inadequate tank venting, 
you will pull a vacuum. At light loads the fuel goes out slowly enough 
that the mostly plugged vent (or a slightly leaky cap) keeps up with 
demand.


Mitch.




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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Hendrik Fay
Mercedes decided that Aussies could not handle the power of the turbo 
Diesels or to be more accurate the bother of fitting a turbo motor into 
a RH drive car was too much for the elves.


Hendrik

Kaleb C. Striplin wrote:
Well the first thing I would do is clean out the ALDA line from the 
intake to the ALDA on the IP.  If that didnt work, sounds like the 
turbo is dumping the boost.  Dont forget to also check the switch on 
the firewall that is in the line between the intake and the ALDA, 
could be plugged or not working.  Bypass it for a test.






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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Kaleb C. Striplin
Im sorry, I was thinking turbo.  You are right, RHD cars dont get it 
because there is no room for the turbo and the steering box.


Hendrik  Fay wrote:
Mercedes decided that Aussies could not handle the power of the turbo 
Diesels or to be more accurate the bother of fitting a turbo motor into 
a RH drive car was too much for the elves.


Hendrik

Kaleb C. Striplin wrote:
Well the first thing I would do is clean out the ALDA line from the 
intake to the ALDA on the IP.  If that didnt work, sounds like the 
turbo is dumping the boost.  Dont forget to also check the switch on 
the firewall that is in the line between the intake and the ALDA, 
could be plugged or not working.  Bypass it for a test.






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No virus found in this incoming message.
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--
Kaleb C. Striplin/Claremore, OK
 92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
 87 300SDL x2, 85 380SE 5.0 Euro, 85 190D, 84 190D x2,
 84 300D euro manny, 81 240D, 80 240D, 76 240D,
 76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Fmiser
It seems than at Fri, 07 Nov 2008 10:08:06 +1030, Hendrik wrote:

 Thanks for all the input fellas, however the blocked vent
 theory sounds a little shaky as Tony tried the old jerry can
 on the passenger seat trick. However I will pass on the
 suggestions.

Hmm.

Are you certain it's _fuel_ starvation? It takes both air and
fuel. And the fuel system seems to have been rather thoroughly
examined.

Does the trouble show up only at high RPM, or any RPM as long as
the engine is working hard?

--Philip

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Re: [MBZ] 83 300D fuel starvation

2008-11-06 Thread Fmiser
  Hendrik wrote:
 
  Thanks for all the input fellas, however the blocked vent
  theory sounds a little shaky as Tony tried the old jerry can
  on the passenger seat trick. However I will pass on the
  suggestions.

 Fmiser wrote:

 Hmm.
 
 Are you certain it's _fuel_ starvation? It takes both air and
 fuel. And the fuel system seems to have been rather thoroughly
 examined.
 
 Does the trouble show up only at high RPM, or any RPM as long
 as the engine is working hard?

Oooh. 

And it could be either air in or air _out_ that's being
restricted. The symptoms sound a lot like a plugged catalytic
converter I encountered. Did Australia ever get the dreaded trap
oxidizer?

And yes. I'm replying to my own post...

--   Philip

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