[RBW] Re: Front Derailleur Fails

2014-08-19 Thread Johan Larsson
On Saturday, August 16, 2014 5:39:55 PM UTC+2, Bill Lindsay wrote:

 Honestly, I'd just chalk it up to bad luck and not sweat it.


+1 

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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread Ron Mc
Close shouldn't be a problem, because it minimizes torsion on the cage.  I 
take the clear a penny approach when adjusting height of my FD - a penny 
resting against the large ring should clear the cage all the way around. 
 From this 
photo, 
https://www.flickr.com/photos/stonehog/14746522120/in/set-72157646102516140/ 
 it looks like the cracks had been growing for a long time.  Did you move 
it from another bike?  If you don't need a triple. the smaller opening of a 
road double is going to make for a stronger cage.  

On Saturday, August 16, 2014 3:10:19 AM UTC-5, stonehog wrote:

 In 30+ years of riding, I've never had problems with front derailleurs. 
  Now in the last year, I've had 2 break on me during normal riding.  The 
 first was a Shimano CX70 on a brevet last summer.  I had some problems with 
 the cage bending out due to chainsuck on that guy, so I wasn't too 
 surprised.  

 The other day on my commute home, I popped the cage on a Campy Centaur 
 triple.  It was a similar break at the top of the cage with a clean edge 
 break.  It doesn't feel like I'm hard on the shifting, but something must 
 be up.  Both breaks have been on my AHH with a Rene Herse 44x28 crankset. 
  I adjust the derailleurs to be close to the top of the big ring with 1-2mm 
 spacing as spec'd.  No problem with another CX70 on my Hunqapillar and 
 XD600 48x34 double.  Similar mileage, and if anything, more abuse.

 Here are some pics:  
 https://www.flickr.com/photos/stonehog/sets/72157646102516140/

 Any suggestions?  Do they just not make 'em like they used to?

 Brian Hanson
 Seattle, WA
  

On Saturday, August 16, 2014 3:10:19 AM UTC-5, stonehog wrote:

 In 30+ years of riding, I've never had problems with front derailleurs. 
  Now in the last year, I've had 2 break on me during normal riding.  The 
 first was a Shimano CX70 on a brevet last summer.  I had some problems with 
 the cage bending out due to chainsuck on that guy, so I wasn't too 
 surprised.  

 The other day on my commute home, I popped the cage on a Campy Centaur 
 triple.  It was a similar break at the top of the cage with a clean edge 
 break.  It doesn't feel like I'm hard on the shifting, but something must 
 be up.  Both breaks have been on my AHH with a Rene Herse 44x28 crankset. 
  I adjust the derailleurs to be close to the top of the big ring with 1-2mm 
 spacing as spec'd.  No problem with another CX70 on my Hunqapillar and 
 XD600 48x34 double.  Similar mileage, and if anything, more abuse.

 Here are some pics:  
 https://www.flickr.com/photos/stonehog/sets/72157646102516140/

 Any suggestions?  Do they just not make 'em like they used to?

 Brian Hanson
 Seattle, WA
  

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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread lungimsam
That's bizarre. You would think a derailer wouldn't break like that at that 
place because any pressure/ movement would make the derailer move, not resist 
and break.
Does the chain  sometimes jam between the big ring and the derailer when 
shifting into the large ring? That's the only thing I can think of that would 
stress the cage to make it break like that. But I am no expert. Chain suck 
maybe? Old age?
Mine jams sometimes. Operator error I think. Shifting too far too fast.

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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread Ron Mc
a derailleur cage is a C-shaped channel.  Pulling the chain in either 
direction puts opening loads on the sides and especially inside corners of 
the channel.  You would hope it's not going to fatigue, but that's the 
failure mode, slow crack growth.  

On Monday, August 18, 2014 9:58:11 AM UTC-5, lungimsam wrote:

 That's bizarre. You would think a derailer wouldn't break like that at 
 that place because any pressure/ movement would make the derailer move, not 
 resist and break.
 Does the chain  sometimes jam between the big ring and the derailer when 
 shifting into the large ring? That's the only thing I can think of that 
 would stress the cage to make it break like that. But I am no expert. Chain 
 suck maybe? Old age?
 Mine jams sometimes. Operator error I think. Shifting too far too fast.

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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread Michael Hechmer
The only FD I have broken in 35 years was the clamp on a pretty Chorus.  16 
is a big lift and does stress the derailler, getting the chain stuck 
between the derailler and ring could weaken the joint.  The bottom of the 
derailler has more flex while the top is secured, so maybe that contributed 
to weakening over time.  How are the rings?  Ramped?  New or worn?

Just as an aside, don't you find that 16 tooth difference creates an 
awkward shifting patter?  It always seems to me that you are making many 
shifts harder in order to get half a gear lower at the bottom.

Michael

On Monday, August 18, 2014 10:58:11 AM UTC-4, lungimsam wrote:

 That's bizarre. You would think a derailer wouldn't break like that at 
 that place because any pressure/ movement would make the derailer move, not 
 resist and break.
 Does the chain  sometimes jam between the big ring and the derailer when 
 shifting into the large ring? That's the only thing I can think of that 
 would stress the cage to make it break like that. But I am no expert. Chain 
 suck maybe? Old age?
 Mine jams sometimes. Operator error I think. Shifting too far too fast.

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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread Ron Mc
alignment could be a factor here, too.  If the cage is grabbing the chain 
way far back on the cage, that puts a very big moment at the cracked 
corners.  
This load would be minimized by having the derailleur aligned to contact 
the chain as far forward on the cage as possible.  

On Monday, August 18, 2014 10:41:10 AM UTC-5, Ron Mc wrote:

 a derailleur cage is a C-shaped channel.  Pulling the chain in either 
 direction puts opening loads on the sides and especially inside corners of 
 the channel.  You would hope it's not going to fatigue, but that's the 
 failure mode, slow crack growth.  

 On Monday, August 18, 2014 9:58:11 AM UTC-5, lungimsam wrote:

 That's bizarre. You would think a derailer wouldn't break like that at 
 that place because any pressure/ movement would make the derailer move, not 
 resist and break.
 Does the chain  sometimes jam between the big ring and the derailer when 
 shifting into the large ring? That's the only thing I can think of that 
 would stress the cage to make it break like that. But I am no expert. Chain 
 suck maybe? Old age?
 Mine jams sometimes. Operator error I think. Shifting too far too fast.



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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread Ron Mc
Michael, 26T to 42T step on my Cyclotouriste with a venerable Shimano 600EX 
FD is a simple click and noiseless transition - chain suck is impossible on 
this setup.  

On Monday, August 18, 2014 10:41:55 AM UTC-5, Michael Hechmer wrote:

 The only FD I have broken in 35 years was the clamp on a pretty Chorus. 
  16 is a big lift and does stress the derailler, getting the chain stuck 
 between the derailler and ring could weaken the joint.  The bottom of the 
 derailler has more flex while the top is secured, so maybe that contributed 
 to weakening over time.  How are the rings?  Ramped?  New or worn?

 Just as an aside, don't you find that 16 tooth difference creates an 
 awkward shifting patter?  It always seems to me that you are making many 
 shifts harder in order to get half a gear lower at the bottom.

 Michael

 On Monday, August 18, 2014 10:58:11 AM UTC-4, lungimsam wrote:

 That's bizarre. You would think a derailer wouldn't break like that at 
 that place because any pressure/ movement would make the derailer move, not 
 resist and break.
 Does the chain  sometimes jam between the big ring and the derailer when 
 shifting into the large ring? That's the only thing I can think of that 
 would stress the cage to make it break like that. But I am no expert. Chain 
 suck maybe? Old age?
 Mine jams sometimes. Operator error I think. Shifting too far too fast.



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[RBW] Re: Front Derailleur Fails

2014-08-18 Thread stonehog
I wouldn't be surprised if it is the ring spread.  I may go with a 42 or 
even 40 - don't need much on the top end these days - I like to coast down 
hills, and the 11t in back is a big gear.  Derailleur was new, not moved, 
and the rings are new, unramped.  I had a fair amount of small ring to big 
ring chain suck originally with 9-speed chains, so the CX70 got some wear 
from that early on until I moved to 7 and then 8 speed setups.  Never had 
this issue with the Campy - it just popped out one day.  The big jump 
theory holds weight.

Brian

On Monday, August 18, 2014 8:41:55 AM UTC-7, Michael Hechmer wrote:

 The only FD I have broken in 35 years was the clamp on a pretty Chorus. 
  16 is a big lift and does stress the derailler, getting the chain stuck 
 between the derailler and ring could weaken the joint.  The bottom of the 
 derailler has more flex while the top is secured, so maybe that contributed 
 to weakening over time.  How are the rings?  Ramped?  New or worn?

 Just as an aside, don't you find that 16 tooth difference creates an 
 awkward shifting patter?  It always seems to me that you are making many 
 shifts harder in order to get half a gear lower at the bottom.

 Michael

 On Monday, August 18, 2014 10:58:11 AM UTC-4, lungimsam wrote:

 That's bizarre. You would think a derailer wouldn't break like that at 
 that place because any pressure/ movement would make the derailer move, not 
 resist and break.
 Does the chain  sometimes jam between the big ring and the derailer when 
 shifting into the large ring? That's the only thing I can think of that 
 would stress the cage to make it break like that. But I am no expert. Chain 
 suck maybe? Old age?
 Mine jams sometimes. Operator error I think. Shifting too far too fast.



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[RBW] Re: Front Derailleur Fails

2014-08-16 Thread Bill Lindsay
Honestly, I'd just chalk it up to bad luck and not sweat it.  

On Saturday, August 16, 2014 1:10:19 AM UTC-7, stonehog wrote:

 In 30+ years of riding, I've never had problems with front derailleurs. 
  Now in the last year, I've had 2 break on me during normal riding.  The 
 first was a Shimano CX70 on a brevet last summer.  I had some problems with 
 the cage bending out due to chainsuck on that guy, so I wasn't too 
 surprised.  

 The other day on my commute home, I popped the cage on a Campy Centaur 
 triple.  It was a similar break at the top of the cage with a clean edge 
 break.  It doesn't feel like I'm hard on the shifting, but something must 
 be up.  Both breaks have been on my AHH with a Rene Herse 44x28 crankset. 
  I adjust the derailleurs to be close to the top of the big ring with 1-2mm 
 spacing as spec'd.  No problem with another CX70 on my Hunqapillar and 
 XD600 48x34 double.  Similar mileage, and if anything, more abuse.

 Here are some pics:  
 https://www.flickr.com/photos/stonehog/sets/72157646102516140/

 Any suggestions?  Do they just not make 'em like they used to?

 Brian Hanson
 Seattle, WA
  

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