Re: [RE-wrenches] Battery Combiner

2015-06-29 Thread Richard L Ratico
Mac,

Try Boltswitch.   http://www.boltswitch.com/pdf/135.pdf

Dick Ratico
Solarwind Electric
-- 

--- You wrote:
Hi REwrenches,

Does anyone know where I can get a UL listed battery combiner good for
1500A DC, 48V, preferably with a shunt?

Does this exist?

Thanks

-- 



Mac Lewis
--- end of quote ---
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Re: [RE-wrenches] Module defect? Cell interconnections

2015-06-29 Thread Bill Hoffer
Benn

I personally would not accept these modules, the defect is what you can see
and makes me wonder of how good the remainder of the soldered connection
is.  It is a red flag and very likely will become a problem in the future
under load thermal cycling.  Shading of the cell is the least of the
worries.  I have seen cells in the Star Center ( granted 15 years + age and
early technology) that did have hot spots developing where there was
obvious misalignment of bus bars.  Movement of the module can lift the bus
bar enough to cause frictional heating.  At a very minimum these modules
then to be on a watch list to detect issues before they become a real
problem.  At the module plant I work for this would be an immediate down
grade to a B module if it flashed properly and a C grade module if it
flashed low.  We size our bus bars slightly larger then then the silk
screen and if we see any silk screening on the sides it becomes a B grade
module and is priced accordingly.

Bill

On Tue, Jun 23, 2015 at 2:42 PM, Benn Kilburn b...@skyfireenergy.com
wrote:


 Thanks for your comments Brian.  I would also consider these to be low
 grade, even though we did not order or pay for low grade.  I did get in
 touch with the module manufacturer and found out that these did sneak past
 their QC checkpoint.  I was told that their general tolerance for the
 bus/ribbon alignment is within 1/2 the ribbon width.

 I was told that internal arcing is not a concern here because the
 individual cell is at the same potential, so arcing should not happen with
 the ribbon/bus being misaligned.
 Yes, the small amount of cell shading will reduce output, but it is a
 minute amount of shading, so the loss is negligible.(?)

 I would appreciate any feedback from any other module manufacturers on
 this, if we have any on this list?

 Benn

 *Benn Kilburn *
 CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc
 6706 – 82 Ave NW | Edmonton, AB | T6B 0E7
 P: 780-474-8992 | F: 888-405-5843 | www.skyfireenergy.com
 [image: email] b...@skyfireenergy.com [image: facebook]
 https://www.facebook.com/SkyFireEnergy [image: twitter]
 https://twitter.com/SkyFireEnergy [image: linkedin]
 https://www.linkedin.com/company/283735?trk=tyahtrkInfo=tarId%3A1408655033432%2Ctas%3Askyfire%2Cidx%3A2-2-5
  [image: google] https://plus.google.com/+SkyFireEnergy/

  [image: SkyFire Energy Logo_horizontal]

 On Mon, Jun 22, 2015 at 12:31 PM, Benn Kilburn b...@skyfireenergy.com
 wrote:

 Wrenches,
 Have any of you noticed misaligned cell interconnections like the ones in
 the attached photo?
 I'm hesitant to use these and I already returned another module back to
 the distributer that had several cells with misaligned conductors as well,
 but just came across these in the order we just picked up.
 I'm waiting for a reply from he mfgr but in the meantime I'm wondering if
 any of you have seen this and should we be concerned with quality or safety
 (arcing?) in the short or long term?

 Thanks,
 Benn




 Benn Kilburn
 SkyFire Energy Inc.
 780-906-7807




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-- 
William Hoffer
161 SE Fourth Ave
P.O. Box 1823
White Salmon, WA 98672-1823
suneng...@gmail.com bhof...@sunergyengineeringservices.com
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[RE-wrenches] Solaredge Storedge

2015-06-29 Thread Kirk Herander
Hello,

Anyone have detailed info on the Storedge battery-compatible system from
Solaredge? I only found a brochure on their website. Apparently batteries
can be added to a new or existing Solaredge inverter (the brochure says they
have partnered with Tesla's Powerwall) for backup power. They call it
DC-coupling.

 

Kirk Herander

VT Solar, LLC 

Proven PV provider since 1991

www.vermontsolarnow.com

dba Vermont Solar Engineering

NABCEPTM Inaugural Certificant

VT RE Incentive Program Partner

802.863.1202

 

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Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Kurt Johnsen
Esteemed Wrenches,
Does anyone know of a less tedious and messy way to lube the bolts than
squeeze tube anti-seize?

My 2 cents; I believe that the torque specs for an engineered assembly are
put in there for a reason. Ignoring them puts the installer on the hook for
any failures. Aside from being the right thing to do, using torque wrenches
helps avoid assuming unnecessary financial risk which my thin margins
cannot afford.

Kurt Johnsen

On Sun, Jun 28, 2015 at 5:27 PM, Ray Walters r...@solarray.com wrote:

  Besides your note that cordless impact drivers can over torque the
 clamps, also they spin the bolts too fast which can lead to spalling of the
 SS hardware.
 We now hand torque those connects.  Finally, most torque specs are for
 lubricated bolts.  We use anti-seize on the threads before torquing.
 Using a cordless impact driver and no lube can cause not only module
 damage but also clamp damage, and end up with clamps not actually securing
 the modules, because the bolts spalled out before fully clamping.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760

 On 6/28/2015 3:06 PM, Benn Kilburn wrote:

  Chris,
  It sounds (to me) that you are describing the bonding tooth dug
 through the aluminum frame and into the glass? or at least compressed the
 frame enough to break the glass?  If that is the case then i'm betting that
 the clamp bolt was way over-torqued.

 You need to check the recommended tightening torque for the module and for
 the racking system you are using.  For example, what we are using these
 days, Kinetic, the tightening torque for mid and end clamps is 12 ft-lb and
 here are some recommended clamping torques from some different module
 mfgrs
 Conergy 8 NM - 6 ft-lb
  Hanwha 5 NM - 3.7 ft-lb
  JA Solar 18-24 NM - 13-18 ft-lb
  These likely vary based on the construction of the module frame.
 I've also found that some module mfgrs do not list recommended tightening
 torques in their install manuals, so best to use discretion.

 We had a module break after clamping it down.  The crew described it as
 'putting the module in place, clamping it down and turning around to grab
 the next module and hearing a 'crack' followed by the crackling glass sound
 (if you have ever heard a module break, the crackling sound can last for a
 few minutes).  The break pattern in the glass seemed to focus on a
 particular mid clamp.  I used a torque wrench, set at around 10 ft-lb and
 checked all the mid-clamp bolts, increasing the torque setting by a few
 ft-lb each time until it finally turned a bolt instead of clicking.  I
 found that most of the bolts were close to 30 ft-lb and the one that
 appeared to break the glass was about 34 ft-lb.
  Suffice to say, we were getting carried away with tightening using
 cordless impact drivers.
  At that point i and the rest of the crew started using the torque wrench
 as we were going along until we had a better feel for what was the proper
 torque.  (i've done this before, but it is something that needs to be self
 re-calibrated often.


  *Benn Kilburn *
 CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc
 6706 – 82 Ave NW | Edmonton, AB | T6B 0E7
 P: 780-474-8992 | F: 888-405-5843 | www.skyfireenergy.com
 [image: email] b...@skyfireenergy.com [image: facebook]
 https://www.facebook.com/SkyFireEnergy [image: twitter]
 https://twitter.com/SkyFireEnergy [image: linkedin]
 https://www.linkedin.com/company/283735?trk=tyahtrkInfo=tarId%3A1408655033432%2Ctas%3Askyfire%2Cidx%3A2-2-5
  [image: google] https://plus.google.com/+SkyFireEnergy/

 [image: SkyFire Energy Logo_horizontal]

 On Thu, Jun 25, 2015 at 5:11 PM, Chris Worcester ch...@solarwindworks.com
  wrote:

  Hi Jason,

 Have you or others been using the new UniRac SM mid and end clamps with
 the integrated bonding yet? My concern is the “Stainless steel Midclamp
 points, 2 per module, pierce module frame anodization to bond module to
 module through clamp.”

 We had an MSI Alpha + self-bonding midclamp shatter the glass on an LG
 280 last fall, as the factory set point was sticking out too far, so as it
 was being tightened down, on top of the module the point dug through the
 module’s top frame hitting the glass, shattering it.

 I do wonder if there are any issues with this “point” on the UniRac
 midclamps potential for doing the same damage?



 Chris Worcester

 Solar Wind Works

 NABCEP Certified PV Installer

 Office 530-582-4503

 Cell 530-448-9692

 Fax 530-582-4603

 www.solarwindworks.com

 ch...@solarwindworks.com



 *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On
 Behalf Of *Jason Szumlanski
 *Sent:* Thursday, June 25, 2015 1:13 PM
 *To:* RE-wrenches
 *Subject:* Re: [RE-wrenches] SnapNrack



 That decision was based on our distribution network offering better
 pricing on Unirac, and engineers being comfortable with it. Now with the
 integrated grounding from 

Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Allan Sindelar

  
  
Kurt,
Less messy, yes; less tedious, maybe: anti-seize also comes in a
semi-solid stick form, like a large lip balm tube with a cap and a
twist dial on the bottom to raise the level of the anti-seize as
it's used. One quick rub on the threads per bolt. Purchased through
Fastenal.
Allan


  
  
  
  
  
  
  
  
  
  
  
Allan Sindelar
  al...@sindelarsolar.com
  NABCEP Certified PV
Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), Positive
  Energy,
  Inc.
505 780-2738 cell


 
  

On 6/29/2015 11:05 AM, Kurt Johnsen
  wrote:


  
Esteemed Wrenches, 
  Does anyone know of a less tedious and messy way to lube the
  bolts than squeeze tube anti-seize? 
  
  My 2 cents; I believe that the torque specs for an engineered
  assembly are put in there for a reason. Ignoring them puts the
  installer on the hook for any failures. Aside from being the
  right thing to do, using torque wrenches helps avoid assuming
  unnecessary financial risk which my thin margins cannot
  afford. 
  

Kurt Johnsen
  
  
On Sun, Jun 28, 2015 at 5:27 PM, Ray
  Walters r...@solarray.com
  wrote:
  
 Besides your note
  that cordless impact drivers can over torque the clamps,
  also they spin the bolts too fast which can lead to
  spalling of the SS hardware.
  We now hand torque those connects.  Finally, most torque
  specs are for lubricated bolts.  We use anti-seize on the
  threads before torquing.
  Using a cordless impact driver and no lube can cause not
  only module damage but also clamp damage, and end up with
  clamps not actually securing the modules, because the
  bolts spalled out before fully clamping.
  R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760
  

  On 6/28/2015 3:06 PM, Benn Kilburn wrote:
  
  

  Chris,
  
  It
sounds (to me) that you are describing the
bonding "tooth" dug through the aluminum frame
and into the glass? or at least compressed the
frame enough to break the glass?  If that is the
case then i'm betting that the clamp bolt was
way over-torqued.

You need to check the recommended tightening
torque for the module and for the racking system
you are using.  For example, what we are using
these days, Kinetic, the tightening torque for
mid and end clamps is 12 ft-lb and here are some
recommended clamping torques from
some different module mfgrs
Conergy
  8 NM - 6 ft-lb

Hanwha
  5 NM - 3.7 ft-lb

JA
  Solar 18-24 NM - 13-18 ft-lb

These likely vary based on the construction of
the module frame.
I've also found that some module mfgrs do not
list recommended tightening torques
in their install manuals, so best to use
discretion.

We had a module break after clamping it down. 
The crew described it as 'putting the module in
place, clamping it down and turning around to
grab the next module and hearing a 'crack'
followed by the crackling glass sound (if you
have ever heard a module break, the crackling
sound can last for a few minutes).  The break
pattern in the glass seemed to focus on a
particular mid clamp.  I used a torque wrench,
set at around 10 ft-lb and checked all the
mid-clamp bolts, increasing the torque setting
by a few ft-lb each time until it finally turned
  

Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Benn Kilburn
Good points Ray. 
I always warn the crews of galling and to avoid spinning the SS hardware to 
fast. Another tip is to try to keep the SS hardware out of direct sun prior to 
using it. 
Kinetic tells me that their threaded hardware comes with a clear coat of 
anti-seize. 

Benn Kilburn
SkyFire Energy Inc. 
780-906-7807


 On Jun 28, 2015, at 3:27 PM, Ray Walters r...@solarray.com wrote:
 
 Besides your note that cordless impact drivers can over torque the clamps, 
 also they spin the bolts too fast which can lead to spalling of the SS 
 hardware.
 We now hand torque those connects.  Finally, most torque specs are for 
 lubricated bolts.  We use anti-seize on the threads before torquing.
 Using a cordless impact driver and no lube can cause not only module damage 
 but also clamp damage, and end up with clamps not actually securing the 
 modules, because the bolts spalled out before fully clamping.
 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer, 
 Licensed Master Electrician
 Solar Design Engineer
 303 505-8760
 On 6/28/2015 3:06 PM, Benn Kilburn wrote:
 Chris,
 It sounds (to me) that you are describing the bonding tooth dug through 
 the aluminum frame and into the glass? or at least compressed the frame 
 enough to break the glass?  If that is the case then i'm betting that the 
 clamp bolt was way over-torqued.
 
 You need to check the recommended tightening torque for the module and for 
 the racking system you are using.  For example, what we are using these 
 days, Kinetic, the tightening torque for mid and end clamps is 12 ft-lb and 
 here are some recommended clamping torques from some different module 
 mfgrs
 Conergy 8 NM - 6 ft-lb
 Hanwha 5 NM - 3.7 ft-lb
 JA Solar 18-24 NM - 13-18 ft-lb
 These likely vary based on the construction of the module frame.
 I've also found that some module mfgrs do not list recommended tightening 
 torques in their install manuals, so best to use discretion.
 
 We had a module break after clamping it down.  The crew described it as 
 'putting the module in place, clamping it down and turning around to grab 
 the next module and hearing a 'crack' followed by the crackling glass sound 
 (if you have ever heard a module break, the crackling sound can last for a 
 few minutes).  The break pattern in the glass seemed to focus on a 
 particular mid clamp.  I used a torque wrench, set at around 10 ft-lb and 
 checked all the mid-clamp bolts, increasing the torque setting by a few 
 ft-lb each time until it finally turned a bolt instead of clicking.  I found 
 that most of the bolts were close to 30 ft-lb and the one that appeared to 
 break the glass was about 34 ft-lb.
 Suffice to say, we were getting carried away with tightening using cordless 
 impact drivers.  
 At that point i and the rest of the crew started using the torque wrench as 
 we were going along until we had a better feel for what was the proper 
 torque.  (i've   done this before, but it is something that needs to 
 be self re-calibrated often.  
 
 
 Benn Kilburn 
 CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc
 6706 – 82 Ave NW | Edmonton, AB | T6B 0E7
 P: 780-474-8992 | F: 888-405-5843 | www.skyfireenergy.com
 
 
 
 On Thu, Jun 25, 2015 at 5:11 PM, Chris Worcester ch...@solarwindworks.com 
 wrote:
 Hi Jason,
 
 Have you or others been using the new UniRac SM mid and end clamps with the 
 integrated bonding yet? My concern is the “Stainless steel Midclamp points, 
 2 per module, pierce module frame anodization to bond module to module 
 through clamp.”
 
 We had an MSI Alpha + self-bonding midclamp shatter the glass on an LG 280 
 last fall, as the factory set point was sticking out too far, so as it was 
 being tightened down, on top of the module the point dug through the 
 module’s top frame hitting the glass, shattering it.
 
 I do wonder if there are any issues with this “point” on the UniRac 
 midclamps potential for doing the same damage?
 
  
 
 Chris Worcester
 
 Solar Wind Works
 
 NABCEP Certified PV Installer
 
 Office 530-582-4503
 
 Cell 530-448-9692
 
 Fax 530-582-4603
 
 www.solarwindworks.com
 
 ch...@solarwindworks.com
 
  
 
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
 Behalf Of Jason Szumlanski
 Sent: Thursday, June 25, 2015 1:13 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] SnapNrack
 
  
 
 That decision was based on our distribution network offering better pricing 
 on Unirac, and engineers being comfortable with it. Now with the integrated 
 grounding from Unirac, I can't see moving away from it again barring a 
 significant cost benefit. It also stacks and stocks easier than the 
 Ironridge rails.
 
 
  
 
  
 
 On Wed, Jun 24, 2015 at 5:55 PM, Dana Brandt d...@ecotechenergy.com wrote:
 
 Hi Jason,
 
 We've used Unirac for years but have been contemplating Ironridge. I'm 
 curious what your experience was and why you went back to Unirac? 
 
 Anyone else have input on best racking systems 

Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Roy Rakobitsch
Loctite makes anti seize in aerosol cans. Not necessarily less messy but
certainly less tedious if all bolts are prepped on the ground and carried
up in a bucket for assembly.

Roy Rakobitsch
NABCEP Certified Small Wind Installer®
NABCEP Certified Solar PV Installer®
Certified Advanced Tower Climbing, Safety  Rescue
Wind/PV Design Engineer
Windsine LLC
631-514-4166
www.windsine.org
On Jun 29, 2015 12:32 PM, Ray Walters r...@solarray.com wrote:

  Anti seize also comes in larger cans with a brush, but it still can get
 messy.
 Also on the torque issue,  I found just using the T handle hex wrench from
 the manufacturer (we use S Flex) gets the torque where it should be, and
 even a gorilla can't over torque it too far.
 Old fashioned, but we have less heavy tools to carry on the roof, and no
 over torque issues.   With lubed threads, the T handle wrench can twirl,
 which is almost as fast as using a power tool.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760

 On 6/29/2015 11:12 AM, Allan Sindelar wrote:

 Kurt,
 Less messy, yes; less tedious, maybe: anti-seize also comes in a
 semi-solid stick form, like a large lip balm tube with a cap and a twist
 dial on the bottom to raise the level of the anti-seize as it's used. One
 quick rub on the threads per bolt. Purchased through Fastenal.
 Allan

  *Allan Sindelar*
 al...@sindelarsolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder (Retired), Positive Energy, Inc.
 *505 780-2738 505%20780-2738 cell*


  On 6/29/2015 11:05 AM, Kurt Johnsen wrote:

  Esteemed Wrenches,
 Does anyone know of a less tedious and messy way to lube the bolts than
 squeeze tube anti-seize?

 My 2 cents; I believe that the torque specs for an engineered assembly are
 put in there for a reason. Ignoring them puts the installer on the hook for
 any failures. Aside from being the right thing to do, using torque wrenches
 helps avoid assuming unnecessary financial risk which my thin margins
 cannot afford.

  Kurt Johnsen

 On Sun, Jun 28, 2015 at 5:27 PM, Ray Walters r...@solarray.com wrote:

  Besides your note that cordless impact drivers can over torque the
 clamps, also they spin the bolts too fast which can lead to spalling of the
 SS hardware.
 We now hand torque those connects.  Finally, most torque specs are for
 lubricated bolts.  We use anti-seize on the threads before torquing.
 Using a cordless impact driver and no lube can cause not only module
 damage but also clamp damage, and end up with clamps not actually securing
 the modules, because the bolts spalled out before fully clamping.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760

  On 6/28/2015 3:06 PM, Benn Kilburn wrote:

  Chris,
  It sounds (to me) that you are describing the bonding tooth dug
 through the aluminum frame and into the glass? or at least compressed the
 frame enough to break the glass?  If that is the case then i'm betting that
 the clamp bolt was way over-torqued.

 You need to check the recommended tightening torque for the module and
 for the racking system you are using.  For example, what we are using these
 days, Kinetic, the tightening torque for mid and end clamps is 12 ft-lb and
 here are some recommended clamping torques from some different module
 mfgrs
 Conergy 8 NM - 6 ft-lb
  Hanwha 5 NM - 3.7 ft-lb
  JA Solar 18-24 NM - 13-18 ft-lb
  These likely vary based on the construction of the module frame.
 I've also found that some module mfgrs do not list recommended tightening
 torques in their install manuals, so best to use discretion.

 We had a module break after clamping it down.  The crew described it as
 'putting the module in place, clamping it down and turning around to grab
 the next module and hearing a 'crack' followed by the crackling glass sound
 (if you have ever heard a module break, the crackling sound can last for a
 few minutes).  The break pattern in the glass seemed to focus on a
 particular mid clamp.  I used a torque wrench, set at around 10 ft-lb and
 checked all the mid-clamp bolts, increasing the torque setting by a few
 ft-lb each time until it finally turned a bolt instead of clicking.  I
 found that most of the bolts were close to 30 ft-lb and the one that
 appeared to break the glass was about 34 ft-lb.
  Suffice to say, we were getting carried away with tightening using
 cordless impact drivers.
  At that point i and the rest of the crew started using the torque
 wrench as we were going along until we had a better feel for what was the
 proper torque.  (i've done this before, but it is something that needs to
 be self re-calibrated often.


  *Benn Kilburn *
 CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc
 6706 – 82 Ave NW | Edmonton, AB | T6B 0E7
 P: 780-474-8992 | F: 

Re: [RE-wrenches] Solaredge Storedge

2015-06-29 Thread b...@midnitesolar.com


I would think that Solar City would know all about this.

Or, maybe I wouldn't ?

boB



On 6/29/2015 11:06 AM, Rebekah Hren wrote:
I don't have any info, but the StorEdge diagram is confusing to me 
when it says energy independence. I can see a simple compatibility 
between the Powerwall DC voltage (300 to 400VDC) and the SolarEdge 
operating voltage, ~350VDC, and I can also see how this setup could be 
used to maximize self-consumption (a grid-zero type system).


What is confusing is the AC output of the inverter - it is not 
diagrammed as a multimode system, which is what energy independence 
would indicate to me. The brochure is not showing an AC loads panel 
that can be isolated from the grid, or any kind of separate transfer 
switch - which would be necessary for a multimode system.
I would be curious to hear what the technical requirements will be to 
install the system as a multimode system, if that is indeed a 
possibility - which it may not be.



Rebekah

On Mon, Jun 29, 2015 at 8:57 AM, Kirk Herander k...@vtsolar.com 
mailto:k...@vtsolar.com wrote:


Hello,

Anyone have detailed info on the Storedge battery-compatible
system from Solaredge? I only found a brochure on their website.
Apparently batteries can be added to a new or existing Solaredge
inverter (the brochure says they have partnered with Tesla’s
Powerwall) for backup power. They call it “DC-coupling”.

*Kirk Herander*

*VT Solar, LLC *

*/Proven PV provider since 1991/*

*www.vermontsolarnow.com http://www.vermontsolarnow.com*

dba Vermont Solar Engineering

NABCEP^TM Inaugural Certificant

VT RE Incentive Program Partner

802.863.1202




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Re: [RE-wrenches] SnapNrack - Anti-seize

2015-06-29 Thread Starlight Solar Power Systems
You can use a thin sponge soaked anti-seize and just touch the threads to the 
sponge. Since it only takes a minute amount of lube to prevent galling, you can 
prep all your bolts in the shop and bag them. Zip lock the sponge for the next 
job. 

Larry Crutcher
Starlight Solar Power Systems


On Jun 29, 2015, at 10:05 AM, Kurt Johnsen kjenergysyst...@gmail.com 
mailto:kjenergysyst...@gmail.com wrote:

Esteemed Wrenches, 
Does anyone know of a less tedious and messy way to lube the bolts than squeeze 
tube anti-seize? 

My 2 cents; I believe that the torque specs for an engineered assembly are put 
in there for a reason. Ignoring them puts the installer on the hook for any 
failures. Aside from being the right thing to do, using torque wrenches helps 
avoid assuming unnecessary financial risk which my thin margins cannot afford. 

Kurt Johnsen


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Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Greg McPheeters
With all this talk of anti-seize in an email thread with SnapNrack as the 
subject line, I just wanted to add another comment which is that we have for 
several years now shipped all SnapNrack hardware with a wax coating.  This 
significantly reduces issues with hardware galling even when anti-seize is not 
used at all.  The coating process on the black hardware seems to even further 
reduce galling. We still recommend application of anti-seize as a best 
practice but I suspect that 90% (or more) of installs go in without any and 
feedback from customers on hardware galling has gone down dramatically since we 
rolled this in.  Perhaps we should promote it more - 

Greg
 Greg McPheetersSenior Engineering Manager, SnapNrack

  From: Ray Walters r...@solarray.com
 To: RE-wrenches re-wrenches@lists.re-wrenches.org 
 Sent: Monday, June 29, 2015 10:32 AM
 Subject: Re: [RE-wrenches] SnapNrack
   
  Anti seize also comes in larger cans with a brush, but it still can get messy.
 Also on the torque issue,  I found just using the T handle hex wrench from the 
manufacturer (we use S Flex) gets the torque where it should be, and even a 
gorilla can't over torque it too far.
 Old fashioned, but we have less heavy tools to carry on the roof, and no over 
torque issues.   With lubed threads, the T handle wrench can twirl, which is 
almost as fast as using a power tool.
 R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760 On 6/29/2015 11:12 AM, Allan Sindelar wrote:
  
 Kurt,
 Less messy, yes; less tedious, maybe: anti-seize also comes in a semi-solid 
stick form, like a large lip balm tube with a cap and a twist dial on the 
bottom to raise the level of the anti-seize as it's used. One quick rub on the 
threads per bolt. Purchased through Fastenal.
 Allan
 
  !--#yiv1944238807 _filtered #yiv1944238807 {font-family:MS 
Mincho;panose-1:2 2 6 9 4 2 5 8 3 4;} _filtered #yiv1944238807 
{font-family:Cambria Math;panose-1:2 4 5 3 5 4 6 3 2 4;} _filtered 
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_filtered #yiv1944238807 {margin:1.0in 1.25in 1.0in 1.25in;}#yiv1944238807 
div.yiv1944238807WordSection1 {}--  Allan Sindelar
 al...@sindelarsolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder (Retired), Positive Energy, Inc.
 505 780-2738 cell
 
       On 6/29/2015 11:05 AM, Kurt Johnsen wrote:
  
  Esteemed Wrenches, 
 Does anyone know of a less tedious and messy way to lube the bolts than 
squeeze tube anti-seize? 
 
 My 2 cents; I believe that the torque specs for an engineered assembly are put 
in there for a reason. Ignoring them puts the installer on the hook for any 
failures. Aside from being the right thing to do, using torque wrenches helps 
avoid assuming unnecessary financial risk which my thin margins cannot afford. 
 
  Kurt Johnsen
  
 On Sun, Jun 28, 2015 at 5:27 PM, Ray Walters r...@solarray.com wrote:
 
  Besides your note that cordless impact drivers can over torque the clamps, 
also they spin the bolts too fast which can lead to spalling of the SS hardware.
 We now hand torque those connects.  Finally, most torque specs are for 
lubricated bolts.  We use anti-seize on the threads before torquing.
 Using a cordless impact driver and no lube can cause not only module damage 
but also clamp damage, and end up with clamps not actually securing the 
modules, because the bolts spalled out before fully clamping.
 R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760   On 6/28/2015 3:06 PM, Benn Kilburn wrote:
  
  Chris,
  It sounds (to me) that you are describing the bonding tooth dug through the 
aluminum frame and into the glass? or at least compressed the frame enough to 
break the glass?  If that is the case then i'm betting that the clamp bolt was 
way over-torqued.
 
 You need to check the recommended tightening torque for the module and for the 
racking system you are using.  For example, what we are using these days, 
Kinetic, the tightening torque for mid and end clamps is 12 ft-lb and  here are 
some recommended clamping torques from some different module mfgrs
 Conergy 8 NM - 6 ft-lb
  Hanwha 5 NM - 3.7 ft-lb
  JA Solar 18-24 NM - 13-18 ft-lb
  These likely vary based on the construction of the module frame.
 I've also found that some module mfgrs do not list recommended 

Re: [RE-wrenches] Solaredge Storedge

2015-06-29 Thread Rebekah Hren
I don't have any info, but the StorEdge diagram is confusing to me when it
says energy independence. I can see a simple compatibility between the
Powerwall DC voltage (300 to 400VDC) and the SolarEdge operating voltage,
~350VDC, and I can also see how this setup could be used to maximize
self-consumption (a grid-zero type system).

What is confusing is the AC output of the inverter - it is not diagrammed
as a multimode system, which is what energy independence would indicate
to me. The brochure is not showing an AC loads panel that can be isolated
from the grid, or any kind of separate transfer switch - which would be
necessary for a multimode system.
I would be curious to hear what the technical requirements will be to
install the system as a multimode system, if that is indeed a possibility -
which it may not be.


Rebekah

On Mon, Jun 29, 2015 at 8:57 AM, Kirk Herander k...@vtsolar.com wrote:

 Hello,

 Anyone have detailed info on the Storedge battery-compatible system from
 Solaredge? I only found a brochure on their website. Apparently batteries
 can be added to a new or existing Solaredge inverter (the brochure says
 they have partnered with Tesla’s Powerwall) for backup power. They call it
 “DC-coupling”.



 *Kirk Herander*

 *VT Solar, LLC *

 *Proven PV provider since 1991*

 *www.vermontsolarnow.com http://www.vermontsolarnow.com*

 dba Vermont Solar Engineering

 NABCEPTM Inaugural Certificant

 VT RE Incentive Program Partner

 802.863.1202



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-- 
Tel: 336.266.8800
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NC Licensed Electrical Contractor
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Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Ray Walters
We also found that a Q-tip works great for applying the anti seize to 
the threads without having to disassemble the clamp.


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 6/29/2015 11:37 AM, Roy Rakobitsch wrote:


Loctite makes anti seize in aerosol cans. Not necessarily less messy 
but certainly less tedious if all bolts are prepped on the ground and 
carried up in a bucket for assembly.


Roy Rakobitsch
NABCEP Certified Small Wind Installer®
NABCEP Certified Solar PV Installer®
Certified Advanced Tower Climbing, Safety  Rescue
Wind/PV Design Engineer
Windsine LLC
631-514-4166
www.windsine.org http://www.windsine.org

On Jun 29, 2015 12:32 PM, Ray Walters r...@solarray.com 
mailto:r...@solarray.com wrote:


Anti seize also comes in larger cans with a brush, but it still
can get messy.
Also on the torque issue,  I found just using the T handle hex
wrench from the manufacturer (we use S Flex) gets the torque where
it should be, and even a gorilla can't over torque it too far.
Old fashioned, but we have less heavy tools to carry on the roof,
and no over torque issues.   With lubed threads, the T handle
wrench can twirl, which is almost as fast as using a power tool.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760  tel:303%20505-8760

On 6/29/2015 11:12 AM, Allan Sindelar wrote:

Kurt,
Less messy, yes; less tedious, maybe: anti-seize also comes in a
semi-solid stick form, like a large lip balm tube with a cap and
a twist dial on the bottom to raise the level of the anti-seize
as it's used. One quick rub on the threads per bolt. Purchased
through Fastenal.
Allan

*Allan Sindelar*
al...@sindelarsolar.com mailto:al...@sindelarsolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), Positive Energy, Inc.
*505 780-2738 tel:505%20780-2738 cell*

On 6/29/2015 11:05 AM, Kurt Johnsen wrote:

Esteemed Wrenches,
Does anyone know of a less tedious and messy way to lube the
bolts than squeeze tube anti-seize?

My 2 cents; I believe that the torque specs for an engineered
assembly are put in there for a reason. Ignoring them puts the
installer on the hook for any failures. Aside from being the
right thing to do, using torque wrenches helps avoid assuming
unnecessary financial risk which my thin margins cannot afford.

Kurt Johnsen

On Sun, Jun 28, 2015 at 5:27 PM, Ray Walters r...@solarray.com
mailto:r...@solarray.com wrote:

Besides your note that cordless impact drivers can over
torque the clamps, also they spin the bolts too fast which
can lead to spalling of the SS hardware.
We now hand torque those connects.  Finally, most torque
specs are for lubricated bolts.  We use anti-seize on the
threads before torquing.
Using a cordless impact driver and no lube can cause not
only module damage but also clamp damage, and end up with
clamps not actually securing the modules, because the bolts
spalled out before fully clamping.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760  tel:303%20505-8760

On 6/28/2015 3:06 PM, Benn Kilburn wrote:

Chris,
It sounds (to me) that you are describing the bonding
tooth dug through the aluminum frame and into the glass?
or at least compressed the frame enough to break the glass?
If that is the case then i'm betting that the clamp bolt
was way over-torqued.

You need to check the recommended tightening torque for the
module and for the racking system you are using. For
example, what we are using these days, Kinetic, the
tightening torque for mid and end clamps is 12 ft-lb and
here are some recommended clamping torques from some
different module mfgrs
Conergy 8 NM - 6 ft-lb
Hanwha 5 NM - 3.7 ft-lb
JA Solar 18-24 NM - 13-18 ft-lb
These likely vary based on the construction of the module
frame.
I've also found that some module mfgrs do not list
recommended tightening torques in their install manuals, so
best to use discretion.

We had a module break after clamping it down.  The crew
described it as 'putting the module in place, clamping it
down and turning around to grab the next module and hearing
a 'crack' followed by the crackling glass sound (if you
have ever heard a module break, the crackling sound can
last for a few minutes).  The break pattern 

Re: [RE-wrenches] SnapNrack

2015-06-29 Thread Chris Worcester
Hi Benn,

The Alpha+ mid clamps are unique, in that they have mini hex head set screws 
epoxied into place on the top of the mid clamps, with their sharp little points 
sticking down to bite into the top of the module’s frame. One of these small 
set screws was sticking out about an 1/8”, not good, all the rest of them are 
set at less than 1/16” more like a 1/32”. After it shattered the glass we 
figured out what had happened, and really started to pay attention to this 
factory glued in grounding point carefully! That is why I’m wondering about the 
UniRac’s mid clamp bent down points and the degree of tolerance that UniRac 
bends these to. Hand torqueing is the best bet for sure, although in the case 
of this mid clamp it never got close to torque spec when the module’s glass 
shattered.

 

Chris Worcester

Solar Wind Works

NABCEP Certified PV Installer

Office 530-582-4503

Cell 530-448-9692

Fax 530-582-4603

www.solarwindworks.com

ch...@solarwindworks.com

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of Benn Kilburn
Sent: Sunday, June 28, 2015 2:07 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] SnapNrack

 

Chris,

It sounds (to me) that you are describing the bonding tooth dug through the 
aluminum frame and into the glass? or at least compressed the frame enough to 
break the glass?  If that is the case then i'm betting that the clamp bolt was 
way over-torqued.

You need to check the recommended tightening torque for the module and for the 
racking system you are using.  For example, what we are using these days, 
Kinetic, the tightening torque for mid and end clamps is 12 ft-lb and here are 
some recommended clamping torques from some different module mfgrs

Conergy 8 NM - 6 ft-lb

Hanwha 5 NM - 3.7 ft-lb

JA Solar 18-24 NM - 13-18 ft-lb

These likely vary based on the construction of the module frame.
I've also found that some module mfgrs do not list recommended tightening 
torques in their install manuals, so best to use discretion.

We had a module break after clamping it down.  The crew described it as 
'putting the module in place, clamping it down and turning around to grab the 
next module and hearing a 'crack' followed by the crackling glass sound (if you 
have ever heard a module break, the crackling sound can last for a few 
minutes).  The break pattern in the glass seemed to focus on a particular mid 
clamp.  I used a torque wrench, set at around 10 ft-lb and checked all the 
mid-clamp bolts, increasing the torque setting by a few ft-lb each time until 
it finally turned a bolt instead of clicking.  I found that most of the bolts 
were close to 30 ft-lb and the one that appeared to break the glass was about 
34 ft-lb.

Suffice to say, we were getting carried away with tightening using cordless 
impact drivers.  

At that point i and the rest of the crew started using the torque wrench as we 
were going along until we had a better feel for what was the proper torque.  
(i've done this before, but it is something that needs to be self 
re-calibrated often.  

 




Benn Kilburn 

CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc

6706 – 82 Ave NW | Edmonton, AB | T6B 0E7

P: 780-474-8992 | F: 888-405-5843 |  http://www.skyfireenergy.com/ 
www.skyfireenergy.com

 mailto:b...@skyfireenergy.com email  
https://www.facebook.com/SkyFireEnergy facebook  
https://twitter.com/SkyFireEnergy twitter  
https://www.linkedin.com/company/283735?trk=tyahtrkInfo=tarId%3A1408655033432%2Ctas%3Askyfire%2Cidx%3A2-2-5
 linkedin  https://plus.google.com/+SkyFireEnergy/ google

 SkyFire Energy Logo_horizontal 
http://www.skyfireenergy.com/wp-content/uploads/2014/07/SkyFire-Energy-Logo_horizontal.png
 

 

On Thu, Jun 25, 2015 at 5:11 PM, Chris Worcester ch...@solarwindworks.com 
wrote:

Hi Jason,

Have you or others been using the new UniRac SM mid and end clamps with the 
integrated bonding yet? My concern is the “Stainless steel Midclamp points, 2 
per module, pierce module frame anodization to bond module to module through 
clamp.”

We had an MSI Alpha + self-bonding midclamp shatter the glass on an LG 280 last 
fall, as the factory set point was sticking out too far, so as it was being 
tightened down, on top of the module the point dug through the module’s top 
frame hitting the glass, shattering it.

I do wonder if there are any issues with this “point” on the UniRac midclamps 
potential for doing the same damage?

 

Chris Worcester

Solar Wind Works

NABCEP Certified PV Installer

Office 530-582-4503

Cell 530-448-9692

Fax 530-582-4603

www.solarwindworks.com

ch...@solarwindworks.com

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of Jason Szumlanski
Sent: Thursday, June 25, 2015 1:13 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] SnapNrack

 

That decision was based on our distribution network offering better pricing on 
Unirac, and engineers being comfortable with it. Now with the integrated 

Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread b...@midnitesolar.com

On 6/29/2015 3:15 PM, Roy Rakobitsch wrote:


In my experience, adding large electrolytic filter caps at the 
inverter seems to help quite a bit with ac ripple issues and increases 
inverter efficiency a bit as well.




Yep, that usually helps.Turns out that if you get just the right 
amount of battery cable inductance AND just
the right amount of inductance, then you can have an LC resonant circuit 
that makes the voltage go

sky high and let out the smoke.

But typically, raising the capacitance lowers the resonant frequency 
enough below 120 Hz that it

helps the situation.

As far as batteries being part of the loop, yes they are.  Just picture 
their layout as

a piece of wire and you can get a feel for that contribution to the loop.
You could also place a capacitor or two right where the battery cables come
together again.

But you gotta stop somewhere.   This is more educational or a way to
visualize what is going on so that you use the best wiring practices
when at all possible.

 There are other related best practices sort of relating to this as well,
as far as wiring chargers and inverters electrically close to the batteries.

If you have the charge controllers wired too close to the inverter
battery terminals and also have long battery cables, then the
inverter will tend to draw more current from the charge controllers
rather than the batteries and cause problems with the CC.
By wiring the CC positive and negatives closer to the battery
terminals, then the inverter MUST draw its power from the battery
terminal...   The battery acts as kind of a filter for the CC and the
CC doesn't get jerked around so much by the inverter's input
ripple current.  This can help reduce wear and tear on the
CC somewhat.

But we've been used to wiring the batteries to bus bars inside of
a main connector box (E-panel, flexware, whatever), and aren't
really given the opportunity to make nice best practice connections,
except maybe to make the battery cables as short as possible
and twist them as best we can.

boB






Roy Rakobitsch
NABCEP Certified Small Wind Installer®
NABCEP Certified Solar PV Installer®
Certified Advanced Tower Climbing, Safety  Rescue
Wind/PV Design Engineer
Windsine LLC
631-514-4166
www.windsine.org http://www.windsine.org

On Jun 29, 2015 5:05 PM, Ray Walters r...@solarray.com 
mailto:r...@solarray.com wrote:


This is fascinating because while I knew the DC cables had an AC 
component, I never realized how much inductance played in the volt

drop to the inverter.  Thanks for bringing this to our attention
Jarmo.
Which brings up another question based on Benn's question: isn't
the battery itself part of the inductive loop?  and would the lead
inside and steel cases act to increase the inductance?  Should we
consider changing battery layouts not just to shorten cable
lengths, but to counter inductance in the batteries themselves? 
If needed, we could actually wire the batteries to twist by

putting every other 2 v cell in the opposite row.
My guess is that it wouldn't be worth it, but I've been wrong many
times...

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760  tel:303%20505-8760

On 6/29/2015 3:55 PM, Benn Kilburn wrote:

What about when you have the (+) and (-) terminals at opposite
ends of a larger battery bank?  Sure you can run the conductors
side-by-side once they meet up on their way to the inverter, but
would you consider the distance between the end terminals a
large loop?
Ideally the battery string is laid out so the end terminals are
close together and close to the inverter, but this isn't always
the case.

Benn Kilburn
SkyFire Energy Inc.
780-906-7807 tel:780-906-7807


On Jun 29, 2015, at 10:28 AM,
jarmo.venalai...@schneider-electric.com
mailto:jarmo.venalai...@schneider-electric.com wrote:


Hi:

From the comments so far, it appears that within the wrenches
group, good practices are the rule and DC cables are kept side
by side, so the problem I mentioned hasn't come up much.

I have seen large loop battery cables a couple of times in
solar installs myself out on islands way down south.  Also on
boats/RV's/motor homes.

Please keep the cable loop in mind when you do bench tests of
inverters, as it may screw up the results and make it seem like
there is something wrong with the inverter.

JARMO

_
*
Jarmo Venalainen*  | *Schneider Electric **|  Xantrex Brand*  |
*CANADA*  | *Sales Application Engineer* *
Phone:* +604-422-2528 tel:%2B604-422-2528  | *Tech Support:*
800-670-0707 tel:800-670-0707  | *Mobile:* +604-505-0291
tel:%2B604-505-0291 *
Email:* _jarmo.venalainen@schneider-electric.com_

Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread Benn Kilburn
What about when you have the (+) and (-) terminals at opposite ends of a larger 
battery bank?  Sure you can run the conductors side-by-side once they meet up 
on their way to the inverter, but would you consider the distance between the 
end terminals a large loop? 
Ideally the battery string is laid out so the end terminals are close together 
and close to the inverter, but this isn't always the case. 

Benn Kilburn
SkyFire Energy Inc. 
780-906-7807


 On Jun 29, 2015, at 10:28 AM, jarmo.venalai...@schneider-electric.com wrote:
 
 Hi: 
 
 From the comments so far, it appears that within the wrenches group, good 
 practices are the rule and DC cables are kept side by side, so the problem I 
 mentioned hasn't come up much. 
 
 I have seen large loop battery cables a couple of times in solar installs 
 myself out on islands way down south.  Also on boats/RV's/motor homes. 
 
 Please keep the cable loop in mind when you do bench tests of inverters, as 
 it may screw up the results and make it seem like there is something wrong 
 with the inverter. 
 
 JARMO
 _
  
 
 Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  |   
 Sales Application Engineer 
 Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
 +604-505-0291 
 Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com  |  
  Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
 mime-attachment.gif
 mime-attachment.gif mime-attachment.gif   mime-attachment.gif   
 mime-attachment.gif
 
 
 
 *** Please consider the environment before printing this e-mail
 
 
 
 From: b...@midnitesolar.com b...@midnitesolar.com
 To:   RE-wrenches re-wrenches@lists.re-wrenches.org,
 Date: 06/28/2015 10:30 PM
 Subject:  Re: [RE-wrenches] Battery Bank to Inverter Wiring
 Sent by:  RE-wrenches re-wrenches-boun...@lists.re-wrenches.org
 
 
 
 
 
 On 6/28/2015 9:20 AM, Allan Sindelar wrote:
 I'm not an EE, but I can't see what difference twisting would make in
 the absence of a building/collapsing field as is normal with AC.
 
 It is little known that with the typical inverters that use the heavy power 
 transformers,
 have a lot of AC 120 Hz (or 100 Hz for 50 Hz systems) current mixed in with 
 that DC battery current.
 
 The AC output current reflects back to the input as ripple current.  This is 
 why you want to
 have at least short as possible Sbattery cable runs AND keep the wires as 
 close together as possible.
 
 Twisting the battery cables may help a bit but that is probably overkill.
 
 The problem has to do with inductance in the battery cables.  You can use as 
 big of cable
 as you can fit in to reduce resistance, but that will not help to lower the 
 inductance.
 The problems you can sometimes have with high inductance is that L-C 
 resonance at the
 inverter can raise the peak voltages seen at the inverter input terminals and 
 can be hard on
 the inverter.
 
 Then again,  the high frequency, lighter weight inverters will typically keep 
 most of that ripple
 inside,  between the DC input and AC output and battery cable inductance will 
 not be as much
 of a problem on the battery cables.
 
 boB Gudgel
 
 
 
 
 On 6/28/2015 9:20 AM, Allan Sindelar wrote: 
 As a matter of course I have always run the positive and negative conductors 
 of high-current cable pairs together, but have never deliberately twisted 
 them, and have never known of any related problems. 
 The most obvious example of this would be 4/0 battery/inverter cables in a 
 24V system, with a 250A GJ-class breaker or (prior to that) a 300A or 400A 
 Class T fuse. It's pretty tough to thread a twisted pair of 4/0 USE/RHH/RHW 
 cables through a 2 elbow or LB from inverter enclosure to battery enclosure.
 I'm not an EE, but I can't see what difference twisting would make in the 
 absence of a building/collapsing field as is normal with AC. 
 I have twisted AC conductors together in the past when clients have expressed 
 concerns about EMF from their equipment and wiring, but only AC.
 Allan
 Allan Sindelar
 al...@sindelarsolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder (Retired), Positive Energy, Inc.
 505 780-2738 cell
 
  
 
 On 6/27/2015 2:40 AM, John wrote: 
 That is why for years we have been twisting those leads around each other.  I 
 was told it was to cancel out the opposing fields on the wires, but for 
 whatever the correct technical reason is,  we have always twisted those heavy 
 wires. John V. 
   
 From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
 Behalf Of jarmo.venalai...@schneider-electric.com
 Sent: Saturday, 27 June 2015 5:45 a.m.
 To: RE-wrenches
 Subject: [RE-wrenches] Battery Bank to Inverter Wiring 
   
 Hi: 
 
 From time to time over the years I've come across systems where the routing 
 of DC cables 

Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread Ray Walters
This is fascinating because while I knew the DC cables had an AC 
component, I never realized how much inductance played in the volt drop 
to the inverter.  Thanks for bringing this to our attention Jarmo.
Which brings up another question based on Benn's question:  isn't the 
battery itself part of the inductive loop?  and would the lead inside 
and steel cases act to increase the inductance?  Should we consider 
changing battery layouts not just to shorten cable lengths, but to 
counter inductance in the batteries themselves?  If needed, we could 
actually wire the batteries to twist by putting every other 2 v cell 
in the opposite row.
My guess is that it wouldn't be worth it, but I've been wrong many 
times...


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 6/29/2015 3:55 PM, Benn Kilburn wrote:
What about when you have the (+) and (-) terminals at opposite ends of 
a larger battery bank?  Sure you can run the conductors side-by-side 
once they meet up on their way to the inverter, but would you consider 
the distance between the end terminals a large loop?
Ideally the battery string is laid out so the end terminals are close 
together and close to the inverter, but this isn't always the case.


Benn Kilburn
SkyFire Energy Inc.
780-906-7807


On Jun 29, 2015, at 10:28 AM, jarmo.venalai...@schneider-electric.com 
mailto:jarmo.venalai...@schneider-electric.com wrote:



Hi:

From the comments so far, it appears that within the wrenches group, 
good practices are the rule and DC cables are kept side by side, so 
the problem I mentioned hasn't come up much.


I have seen large loop battery cables a couple of times in solar 
installs myself out on islands way down south.  Also on 
boats/RV's/motor homes.


Please keep the cable loop in mind when you do bench tests of 
inverters, as it may screw up the results and make it seem like there 
is something wrong with the inverter.


JARMO
_
*
Jarmo Venalainen*  | *Schneider Electric **|  Xantrex Brand*  | 
*CANADA*  | *Sales Application Engineer* *
Phone:* +604-422-2528  | *Tech Support:* 800-670-0707  | *Mobile:* 
+604-505-0291 *
Email:* _jarmo.venalainen@schneider-electric.com_ 
mailto:jarmo.venalai...@schneider-electric.com | 
*Site:*_www.Xantrex.com_ http://www.xantrex.com/ | *Address:* 3700 
Gilmore Way, Burnaby, BC V5G4M1

mime-attachment.gif http://www.xantrexrebate.com/
mime-attachment.gif http://www.xantrex.com/ 
mime-attachment.gif https://www.facebook.com/Xantrex 
mime-attachment.gif https://twitter.com/Xantrex 
mime-attachment.gif https://twitter.com/Xantrex





*** Please consider the environment before printing this e-mail



From: 	b...@midnitesolar.com mailto:b...@midnitesolar.com 
b...@midnitesolar.com mailto:b...@midnitesolar.com
To: 	RE-wrenches re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org,

Date:   06/28/2015 10:30 PM
Subject:Re: [RE-wrenches] Battery Bank to Inverter Wiring
Sent by: 	RE-wrenches re-wrenches-boun...@lists.re-wrenches.org 
mailto:re-wrenches-boun...@lists.re-wrenches.org








On 6/28/2015 9:20 AM, Allan Sindelar wrote:
I'm not an EE, but I can't see what difference twisting would make in
the absence of a building/collapsing field as is normal with AC.

It is little known that with the typical inverters that use the heavy 
power transformers,
have a lot of AC 120 Hz (or 100 Hz for 50 Hz systems) current mixed 
in with that DC battery current.


The AC output current reflects back to the input as ripple current. 
This is why you want to
have at least short as possible Sbattery cable runs AND keep the 
wires as close together as possible.


Twisting the battery cables may help a bit but that is probably overkill.

The problem has to do with inductance in the battery cables.  You can 
use as big of cable
as you can fit in to reduce resistance, but that will not help to 
lower the inductance.
The problems you can sometimes have with high inductance is that L-C 
resonance at the
inverter can raise the peak voltages seen at the inverter input 
terminals and can be hard on

the inverter.

Then again,  the high frequency, lighter weight inverters will 
typically keep most of that ripple
inside,  between the DC input and AC output and battery cable 
inductance will not be as much

of a problem on the battery cables.

boB Gudgel




On 6/28/2015 9:20 AM, Allan Sindelar wrote:
As a matter of course I have always run the positive and negative 
conductors of high-current cable pairs together, but have never 
deliberately twisted them, and have never known of any related problems.
The most obvious example of this would be 4/0 battery/inverter cables 
in a 24V system, with a 250A GJ-class breaker or (prior to that) a 
300A or 400A Class T fuse. It's pretty 

Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread Roy Rakobitsch
In my experience, adding large electrolytic filter caps at the inverter
seems to help quite a bit with ac ripple issues and increases inverter
efficiency a bit as well.

Roy Rakobitsch
NABCEP Certified Small Wind Installer®
NABCEP Certified Solar PV Installer®
Certified Advanced Tower Climbing, Safety  Rescue
Wind/PV Design Engineer
Windsine LLC
631-514-4166
www.windsine.org
On Jun 29, 2015 5:05 PM, Ray Walters r...@solarray.com wrote:

  This is fascinating because while I knew the DC cables had an AC
 component, I never realized how much inductance played in the volt drop to
 the inverter.  Thanks for bringing this to our attention Jarmo.
 Which brings up another question based on Benn's question:  isn't the
 battery itself part of the inductive loop?  and would the lead inside and
 steel cases act to increase the inductance?  Should we consider changing
 battery layouts not just to shorten cable lengths, but to counter
 inductance in the batteries themselves?  If needed, we could actually wire
 the batteries to twist by putting every other 2 v cell in the opposite
 row.
 My guess is that it wouldn't be worth it, but I've been wrong many
 times...

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760

 On 6/29/2015 3:55 PM, Benn Kilburn wrote:

 What about when you have the (+) and (-) terminals at opposite ends of a
 larger battery bank?  Sure you can run the conductors side-by-side once
 they meet up on their way to the inverter, but would you consider the
 distance between the end terminals a large loop?
 Ideally the battery string is laid out so the end terminals are close
 together and close to the inverter, but this isn't always the case.

 Benn Kilburn
 SkyFire Energy Inc.
 780-906-7807


 On Jun 29, 2015, at 10:28 AM, jarmo.venalai...@schneider-electric.com
 wrote:

  Hi:

 From the comments so far, it appears that within the wrenches group, good
 practices are the rule and DC cables are kept side by side, so the problem
 I mentioned hasn't come up much.

 I have seen large loop battery cables a couple of times in solar
 installs myself out on islands way down south.  Also on boats/RV's/motor
 homes.

 Please keep the cable loop in mind when you do bench tests of inverters,
 as it may screw up the results and make it seem like there is something
 wrong with the inverter.

 JARMO

 _

 * Jarmo Venalainen*  |  * Schneider Electric **  |  Xantrex Brand*  |
 *CANADA*  |   *Sales Application Engineer*
 * Phone:* +604-422-2528  |   *Tech Support:* 800-670-0707  |   *Mobile:*
 +604-505-0291
 * Email:* *jarmo.venalai...@schneider-electric.com*
 jarmo.venalai...@schneider-electric.com  |   *Site:** www.Xantrex.com*
 http://www.xantrex.com/  |   *Address:* 3700 Gilmore Way, Burnaby, BC
 V5G4M1
   mime-attachment.gif http://www.xantrexrebate.com/
 mime-attachment.gif http://www.xantrex.com/ mime-attachment.gif
 https://www.facebook.com/Xantrex mime-attachment.gif
 https://twitter.com/Xantrex mime-attachment.gif
 https://twitter.com/Xantrex


 *** Please consider the environment before printing this e-mail



   From: b...@midnitesolar.com b...@midnitesolar.com  To: RE-wrenches 
 re-wrenches@lists.re-wrenches.org,   Date: 06/28/2015 10:30 PM  Subject: Re:
 [RE-wrenches] Battery Bank to Inverter Wiring  Sent by: RE-wrenches 
 re-wrenches-boun...@lists.re-wrenches.org
 --




 On 6/28/2015 9:20 AM, Allan Sindelar wrote:
 I'm not an EE, but I can't see what difference twisting would make in
 the absence of a building/collapsing field as is normal with AC.

 It is little known that with the typical inverters that use the heavy
 power transformers,
 have a lot of AC 120 Hz (or 100 Hz for 50 Hz systems) current mixed in
 with that DC battery current.

 The AC output current reflects back to the input as ripple current.  This
 is why you want to
 have at least short as possible Sbattery cable runs AND keep the wires as
 close together as possible.

 Twisting the battery cables may help a bit but that is probably overkill.

 The problem has to do with inductance in the battery cables.  You can use
 as big of cable
 as you can fit in to reduce resistance, but that will not help to lower
 the inductance.
 The problems you can sometimes have with high inductance is that L-C
 resonance at the
 inverter can raise the peak voltages seen at the inverter input terminals
 and can be hard on
 the inverter.

 Then again,  the high frequency, lighter weight inverters will typically
 keep most of that ripple
 inside,  between the DC input and AC output and battery cable inductance
 will not be as much
 of a problem on the battery cables.

 boB Gudgel




 On 6/28/2015 9:20 AM, Allan Sindelar wrote:
 As a matter of course I have always run the positive and negative
 conductors of high-current cable pairs together, but have never
 

Re: [RE-wrenches] Solaredge Storedge

2015-06-29 Thread toddcory

sadly, all we have left is hopium
 
 


On Monday, June 29, 2015 12:36pm, Kirk Herander k...@vtsolar.com said:




Here’s the reply I just got back from Solaredge:
 
“As this stands ATM Tesla has only announced the product, not finished 
developing it. As Tesla finalizes it the details will become available. Please 
click StorEdge on the bottom right of the web page and sign up for the 
announcements as they come available. Furthermore all of our inverters are 
compatible with this announcement “
 
I get a funny vibe about all this hype / vaporware. Announced, but still in 
development. Kind of like the Powerwall itself. The Powerwall is supposedly 
sold out through 2016, with $800 mil in advance orders, and no product being 
shipped. Are there any Powerwalls in operation anywhere in the real world? Even 
in beta test?
 
Available tech info on both Powerwall and Storedge is basically zero. Too bad 
nonsense marketing like this causes some potential customers to delay their 
commitment to install a system.


 

Kirk Herander
VT Solar, LLC 
Proven PV provider since 1991
[ www.vermontsolarnow.com ]( www.vermontsolarnow.com )
dba Vermont Solar Engineering
NABCEPTM Inaugural Certificant
VT RE Incentive Program Partner
802.863.1202
 


From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of b...@midnitesolar.com
Sent: Monday, June 29, 2015 2:56 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Solaredge Storedge
 


I would think that Solar City would know all about this.

Or, maybe I wouldn't ?

boB



On 6/29/2015 11:06 AM, Rebekah Hren wrote:

I don't have any info, but the StorEdge diagram is confusing to me when it says 
energy independence. I can see a simple compatibility between the Powerwall 
DC voltage (300 to 400VDC) and the SolarEdge operating voltage, ~350VDC, and I 
can also see how this setup could be used to maximize self-consumption (a 
grid-zero type system). 

 

What is confusing is the AC output of the inverter - it is not diagrammed as a 
multimode system, which is what energy independence would indicate to me. The 
brochure is not showing an AC loads panel that can be isolated from the grid, 
or any kind of separate transfer switch - which would be necessary for a 
multimode system.

I would be curious to hear what the technical requirements will be to install 
the system as a multimode system, if that is indeed a possibility - which it 
may not be. 

 

 

Rebekah

 

On Mon, Jun 29, 2015 at 8:57 AM, Kirk Herander [ k...@vtsolar.com ]( 
mailto:k...@vtsolar.com ) wrote:


Hello,
Anyone have detailed info on the Storedge battery-compatible system from 
Solaredge? I only found a brochure on their website. Apparently batteries can 
be added to a new or existing Solaredge inverter (the brochure says they have 
partnered with Tesla’s Powerwall) for backup power. They call it “DC-coupling”.
 
Kirk Herander
VT Solar, LLC 
Proven PV provider since 1991
[ www.vermontsolarnow.com ]( http://www.vermontsolarnow.com )
dba Vermont Solar Engineering
NABCEPTM Inaugural Certificant
VT RE Incentive Program Partner
802.863.1202
 
 
 


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Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread jerrysgarage01
Wrenches
We always try to minimize in connection cables as well as home run cables to 
the shorted length possible, restating batteries to aid this should always be 
considered as well as positive and negative runs
Jerry


Sent via the Samsung Galaxy S™ III, an ATT 4G LTE smartphone

div Original message /divdivFrom: Ray Walters 
r...@solarray.com /divdivDate:06/29/2015  12:05 PM  (GMT-10:00) 
/divdivTo: RE-wrenches re-wrenches@lists.re-wrenches.org 
/divdivSubject: Re: [RE-wrenches] Battery Bank to Inverter Wiring 
/divdiv
/divThis is fascinating because while I knew the DC cables had an AC  
component, I never realized how much inductance played in the volt drop to the 
inverter.  Thanks for bringing this to our attention Jarmo.  
Which brings up another question based on Benn's question:  isn't the battery 
itself part of the inductive loop?  and would the lead inside and steel cases 
act to increase the inductance?  Should we consider changing battery layouts 
not just to shorten cable lengths, but to counter inductance in the batteries 
themselves?  If needed, we could actually wire the batteries to twist by 
putting every other 2 v cell in the opposite row.  
My guess is that it wouldn't be worth it, but I've been wrong many times...

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760
On 6/29/2015 3:55 PM, Benn Kilburn wrote:
What about when you have the (+) and (-) terminals at opposite ends of a larger 
battery bank?  Sure you can run the conductors side-by-side once they meet up 
on their way to the inverter, but would you consider the distance between the 
end terminals a large loop? 
Ideally the battery string is laid out so the end terminals are close together 
and close to the inverter, but this isn't always the case. 

Benn Kilburn
SkyFire Energy Inc. 
780-906-7807


On Jun 29, 2015, at 10:28 AM, jarmo.venalai...@schneider-electric.com wrote:

Hi: 

From the comments so far, it appears that within the wrenches 
group, good practices are the rule and DC cables are kept side by side, so the 
problem I mentioned hasn't come up much. 

I have seen large loop battery cables a couple of times in solar installs 
myself out on islands way down south.  Also on boats/RV's/motor homes. 

Please keep the cable loop in mind when you do bench tests of inverters, as it 
may screw up the results and make it seem like there is something wrong with 
the inverter.   

JARMO
_
 

Jarmo Venalainen  |   Schneider Electric |  Xantrex 
  Brand  |   CANADA  |   Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com  |   
Address: 3700 Gilmore Way, Burnaby, BC V5G4M1
mime-attachment.gif
mime-attachment.gif   mime-attachment.gif   
mime-attachment.gif   mime-attachment.gif


*** Please consider the environment before printing this e-mail



From:   b...@midnitesolar.com b...@midnitesolar.com 

To: RE-wrenches re-wrenches@lists.re-wrenches.org,
Date:   06/28/2015 10:30 PM
Subject:Re: [RE-wrenches] Battery Bank to Inverter 
Wiring
Sent by:RE-wrenches 
re-wrenches-boun...@lists.re-wrenches.org




On 6/28/2015 9:20 AM, Allan Sindelar wrote:
I'm not an EE, but I can't see what difference twisting would make in
the absence of a building/collapsing field as is normal with AC.

It is little known that with the typical inverters that use the heavy power 
transformers,
have a lot of AC 120 Hz (or 100 Hz for 50 Hz systems) current mixed in with 
that DC battery current.

The AC output current reflects back to the input as ripple current.  This is 
why you want to
have at least short as possible Sbattery cable runs AND keep the wires as close 
together as possible.

Twisting the battery cables may help a bit but that is probably overkill.

The problem has to do with inductance in the battery cables. You can use as big 
of cable
as you can fit in to reduce resistance, but that will not help to 
lower the inductance.
The problems you can sometimes have with high inductance is that 
L-C resonance at the
inverter can raise the peak voltages seen at the inverter input terminals and 
can be hard on
the inverter.

Then again,  the high frequency, lighter weight inverters will typically keep 
most of that ripple
inside,  between the DC input and AC output and battery cable inductance will 
not be as much
of a problem on the battery cables.

boB Gudgel




On 6/28/2015 9:20 AM, Allan Sindelar wrote: 
As a matter of course I have always run the positive and negative 
conductors of high-current cable 

[RE-wrenches] Rack hardware, galling

2015-06-29 Thread frenergy
For about the last year, DPW has been sending all the 5/16 nuts which work 
with their mid and end clamps plus the foot-to-rail connection, splices, etc 
with a polymer coating on the threads.  Since then I have had zero issues with 
galling or backing nuts off for fine tuning alignments.  If your rack manu is 
not doing this job for you, maybe its time for a phone call.

Bill

Feather River Solar Electric
  - Original Message - 
  From: Benn Kilburn 
  To: RE-wrenches 
  Sent: Monday, June 29, 2015 10:03 AM
  Subject: Re: [RE-wrenches] SnapNrack


  Good points Ray. 
  I always warn the crews of galling and to avoid spinning the SS hardware to 
fast. Another tip is to try to keep the SS hardware out of direct sun prior to 
using it. 
  Kinetic tells me that their threaded hardware comes with a clear coat of 
anti-seize. 


  Benn Kilburn
  SkyFire Energy Inc. 
  780-906-7807



  On Jun 28, 2015, at 3:27 PM, Ray Walters r...@solarray.com wrote:


Besides your note that cordless impact drivers can over torque the clamps, 
also they spin the bolts too fast which can lead to spalling of the SS hardware.
We now hand torque those connects.  Finally, most torque specs are for 
lubricated bolts.  We use anti-seize on the threads before torquing.
Using a cordless impact driver and no lube can cause not only module damage 
but also clamp damage, and end up with clamps not actually securing the 
modules, because the bolts spalled out before fully clamping.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760On 6/28/2015 3:06 PM, Benn Kilburn wrote:

  Chris,

  It sounds (to me) that you are describing the bonding tooth dug through 
the aluminum frame and into the glass? or at least compressed the frame enough 
to break the glass?  If that is the case then i'm betting that the clamp bolt 
was way over-torqued.

  You need to check the recommended tightening torque for the module and 
for the racking system you are using.  For example, what we are using these 
days, Kinetic, the tightening torque for mid and end clamps is 12 ft-lb and 
here are some recommended clamping torques from some different module mfgrs

  Conergy 8 NM - 6 ft-lb

  Hanwha 5 NM - 3.7 ft-lb

  JA Solar 18-24 NM - 13-18 ft-lb

  These likely vary based on the construction of the module frame.
  I've also found that some module mfgrs do not list recommended tightening 
torques in their install manuals, so best to use discretion.

  We had a module break after clamping it down.  The crew described it as 
'putting the module in place, clamping it down and turning around to grab the 
next module and hearing a 'crack' followed by the crackling glass sound (if you 
have ever heard a module break, the crackling sound can last for a few 
minutes).  The break pattern in the glass seemed to focus on a particular mid 
clamp.  I used a torque wrench, set at around 10 ft-lb and checked all the 
mid-clamp bolts, increasing the torque setting by a few ft-lb each time until 
it finally turned a bolt instead of clicking.  I found that most of the bolts 
were close to 30 ft-lb and the one that appeared to break the glass was about 
34 ft-lb.

  Suffice to say, we were getting carried away with tightening using 
cordless impact drivers.  

  At that point i and the rest of the crew started using the torque wrench 
as we were going along until we had a better feel for what was the proper 
torque.  (i've done this before, but it is something that needs to be self 
re-calibrated often.  





  Benn Kilburn 
  CSA Certified Solar Photovoltaic Systems Electrician, SkyFire Energy Inc
  6706 – 82 Ave NW | Edmonton, AB | T6B 0E7
  P: 780-474-8992 | F: 888-405-5843 | www.skyfireenergy.com
   




  On Thu, Jun 25, 2015 at 5:11 PM, Chris Worcester 
ch...@solarwindworks.com wrote:

Hi Jason,

Have you or others been using the new UniRac SM mid and end clamps with 
the integrated bonding yet? My concern is the “Stainless steel Midclamp points, 
2 per module, pierce module frame anodization to bond module to module through 
clamp.”

We had an MSI Alpha + self-bonding midclamp shatter the glass on an LG 
280 last fall, as the factory set point was sticking out too far, so as it was 
being tightened down, on top of the module the point dug through the module’s 
top frame hitting the glass, shattering it.

I do wonder if there are any issues with this “point” on the UniRac 
midclamps potential for doing the same damage?



Chris Worcester

Solar Wind Works

NABCEP Certified PV Installer

Office 530-582-4503

Cell 530-448-9692

Fax 530-582-4603

www.solarwindworks.com

ch...@solarwindworks.com



From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On 
Behalf Of Jason Szumlanski
Sent: 

Re: [RE-wrenches] Battery Bank to Inverter Wiring

2015-06-29 Thread Jarmo . Venalainen
Hi:

It's not possible to have no loop area at all, but cables should be run in 
ways to minimize the loop area.

If you run the + or - along the side of the batteries for example, then 
that has the effect of minimizing the total loop.

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 








*** Please consider the environment before printing this e-mail




From:
Benn Kilburn b...@skyfireenergy.com
To:
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date:
06/29/2015 02:55 PM
Subject:
Re: [RE-wrenches] Battery Bank to Inverter Wiring
Sent by:
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org



What about when you have the (+) and (-) terminals at opposite ends of a 
larger battery bank?  Sure you can run the conductors side-by-side once 
they meet up on their way to the inverter, but would you consider the 
distance between the end terminals a large loop? 
Ideally the battery string is laid out so the end terminals are close 
together and close to the inverter, but this isn't always the case. 

Benn Kilburn
SkyFire Energy Inc. 
780-906-7807


On Jun 29, 2015, at 10:28 AM, jarmo.venalai...@schneider-electric.com 
wrote:

Hi: 

From the comments so far, it appears that within the wrenches group, good 
practices are the rule and DC cables are kept side by side, so the problem 
I mentioned hasn't come up much. 

I have seen large loop battery cables a couple of times in solar 
installs myself out on islands way down south.  Also on boats/RV's/motor 
homes. 

Please keep the cable loop in mind when you do bench tests of inverters, 
as it may screw up the results and make it seem like there is something 
wrong with the inverter. 

JARMO
_
 


Jarmo Venalainen  |   Schneider Electric   |  Xantrex Brand  |   CANADA  | 
  Sales Application Engineer 
Phone: +604-422-2528  |   Tech Support: 800-670-0707  |   Mobile: 
+604-505-0291 
Email: jarmo.venalai...@schneider-electric.com  |   Site: www.Xantrex.com 
|   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
mime-attachment.gif 
mime-attachment.gif 
mime-attachment.gif 
mime-attachment.gif 
mime-attachment.gif



*** Please consider the environment before printing this e-mail



From: 
b...@midnitesolar.com b...@midnitesolar.com 
To: 
RE-wrenches re-wrenches@lists.re-wrenches.org, 
Date: 
06/28/2015 10:30 PM 
Subject: 
Re: [RE-wrenches] Battery Bank to Inverter Wiring 
Sent by: 
RE-wrenches re-wrenches-boun...@lists.re-wrenches.org





On 6/28/2015 9:20 AM, Allan Sindelar wrote:
I'm not an EE, but I can't see what difference twisting would make in
the absence of a building/collapsing field as is normal with AC.

It is little known that with the typical inverters that use the heavy 
power transformers,
have a lot of AC 120 Hz (or 100 Hz for 50 Hz systems) current mixed in 
with that DC battery current.

The AC output current reflects back to the input as ripple current.  This 
is why you want to
have at least short as possible Sbattery cable runs AND keep the wires as 
close together as possible.

Twisting the battery cables may help a bit but that is probably overkill.

The problem has to do with inductance in the battery cables.  You can use 
as big of cable
as you can fit in to reduce resistance, but that will not help to lower 
the inductance.
The problems you can sometimes have with high inductance is that L-C 
resonance at the
inverter can raise the peak voltages seen at the inverter input terminals 
and can be hard on
the inverter.

Then again,  the high frequency, lighter weight inverters will typically 
keep most of that ripple
inside,  between the DC input and AC output and battery cable inductance 
will not be as much
of a problem on the battery cables.

boB Gudgel




On 6/28/2015 9:20 AM, Allan Sindelar wrote: 
As a matter of course I have always run the positive and negative 
conductors of high-current cable pairs together, but have never 
deliberately twisted them, and have never known of any related problems. 
The most obvious example of this would be 4/0 battery/inverter cables in a 
24V system, with a 250A GJ-class breaker or (prior to that) a 300A or 400A 
Class T fuse. It's pretty tough to thread a twisted pair of 4/0 
USE/RHH/RHW cables through a 2 elbow or LB from inverter enclosure to 
battery enclosure.
I'm not an EE, but I can't see what difference twisting would make in the 
absence of a building/collapsing field as is normal with AC. 
I have twisted AC conductors together in the past when clients have 
expressed concerns about EMF from their equipment and wiring, but only AC.
Allan
Allan Sindelar

Re: [RE-wrenches] Solaredge Storedge

2015-06-29 Thread Kirk Herander
Here's the reply I just got back from Solaredge:

 

As this stands ATM Tesla has only announced the product, not finished
developing it. As Tesla finalizes it the details will become available.
Please click StorEdge on the bottom right of the web page and sign up for
the announcements as they come available. Furthermore all of our inverters
are compatible with this announcement 

 

I get a funny vibe about all this hype / vaporware. Announced, but still in
development. Kind of like the Powerwall itself. The Powerwall is supposedly
sold out through 2016, with $800 mil in advance orders, and no product being
shipped. Are there any Powerwalls in operation anywhere in the real world?
Even in beta test?

 

Available tech info on both Powerwall and Storedge is basically zero. Too
bad nonsense marketing like this causes some potential customers to delay
their commitment to install a system.



 

Kirk Herander

VT Solar, LLC 

Proven PV provider since 1991

www.vermontsolarnow.com

dba Vermont Solar Engineering

NABCEPTM Inaugural Certificant

VT RE Incentive Program Partner

802.863.1202

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On
Behalf Of b...@midnitesolar.com
Sent: Monday, June 29, 2015 2:56 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Solaredge Storedge

 


I would think that Solar City would know all about this.

Or, maybe I wouldn't ?

boB



On 6/29/2015 11:06 AM, Rebekah Hren wrote:

I don't have any info, but the StorEdge diagram is confusing to me when it
says energy independence. I can see a simple compatibility between the
Powerwall DC voltage (300 to 400VDC) and the SolarEdge operating voltage,
~350VDC, and I can also see how this setup could be used to maximize
self-consumption (a grid-zero type system).  

 

What is confusing is the AC output of the inverter - it is not diagrammed as
a multimode system, which is what energy independence would indicate to
me. The brochure is not showing an AC loads panel that can be isolated from
the grid, or any kind of separate transfer switch - which would be necessary
for a multimode system. 

I would be curious to hear what the technical requirements will be to
install the system as a multimode system, if that is indeed a possibility -
which it may not be. 

 

 

Rebekah

 

On Mon, Jun 29, 2015 at 8:57 AM, Kirk Herander k...@vtsolar.com wrote:

Hello,

Anyone have detailed info on the Storedge battery-compatible system from
Solaredge? I only found a brochure on their website. Apparently batteries
can be added to a new or existing Solaredge inverter (the brochure says they
have partnered with Tesla's Powerwall) for backup power. They call it
DC-coupling.

 

Kirk Herander

VT Solar, LLC 

Proven PV provider since 1991

www.vermontsolarnow.com

dba Vermont Solar Engineering

NABCEPTM Inaugural Certificant

VT RE Incentive Program Partner

802.863.1202

 

 

 

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