Re: [RE-wrenches] combiner bus bar for Sunny Tower DC input?

2011-11-16 Thread North Texas Renewable Energy Inc
You will need a fuse for each inverter for the same reason you would need a
fuse for 4 PV strings.
Jim Duncan
North Texas Renewable Energy


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Glenn Burt
  Sent: Tuesday, November 15, 2011 7:57 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] combiner bus bar for Sunny Tower DC input?


  Are you sure you need to split them?

  IIR, there are only a pair of conductors going from each SB into the
tower. They must be combined on the SMA side of the touch-safe fuse holders
in some way.



  We opted to run all our source circuits from array through 6 external
discos then into the ST instead of combining them - the distance in our case
was around 150'.



  -Glenn



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kirk
Herander
  Sent: Tuesday, November 15, 2011 8:10 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] combiner bus bar for Sunny Tower DC input?



  But I don't believe the Sunny Tower internally  has single conductor lugs
leading to the respective SB it's wired to. The DC tower input/output to
each respective inverter is effectively a combiner box which combines all
fused inputs to a single positive prewired to the respective SB inverter. I
have already combined the strings in an external box and need to uncombine
them through the individual fused strings in the SunnyTower.



  Kirk Herander

  VT Solar, LLC

  dba Vermont Solar Engineering

  NABCEPTM Certified installer Charter Member

  NYSERDA-eligible Installer

  VT RE Incentive Program Partner



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Brian
Teitelbaum
  Sent: Monday, November 14, 2011 8:28 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] combiner bus bar for Sunny Tower DC input?



  Hi Kirk,



  The Sunny Boy inverters also have a pair of lugs for a single conductor
pair coming in from the array. They are meant to be used if you have an
external combiner. No bus bars as you describe are needed.



  Brian Teitelbaum

  AEE Solar



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kirk
Herander
  Sent: Monday, November 14, 2011 2:57 PM
  To: RE-wrenches
  Subject: [RE-wrenches] combiner bus bar for Sunny Tower DC input?



  Hello,



  The Sunny Tower has four individual fuse holders on the DC input of each
inverter. I am combining the array output for each inverter in a combiner
box before the tower, so there is only a single positive, negative, and gnd
going to each inverter's DC input. I want to fan this input out to each of
the four dc fuses via a combiner bus with a single lug and prongs which fit
directly into each fuseholders' input, ala the Outback combiner bus. Is
there something similar made for the SunnyTower dc input? I have not been
able to talk to SMA yet about this. Thanks.



  Kirk Herander

  VT Solar, LLC

  dba Vermont Solar Engineering

  NABCEPTM Certified installer Charter Member

  NYSERDA-eligible Installer

  VT RE Incentive Program Partner


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[RE-wrenches] SMA micro

2011-11-10 Thread North Texas Renewable Energy Inc
Anyone been able to lay their hands on a preliminary spec sheet for the new
SMA micro inverter?

  Last Monday at the 2011 Texas Renewables annual meeting for TREIA.org,
Elie Nasr, SMA Dir of business development, was asked when the SMA micros
are coming to the US market. His reply was that they are not coming any time
soon. What that means is open for interpritation.

  Jim Duncan
  North Texas Renewable Energy
  NABCEP Certified Solar PV
  Installer No.031310-57
  TECL 27398
  nt...@1scom.net
  817.917.0527
  www.ntrei.com



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[RE-wrenches] Connector mix matching

2011-11-04 Thread North Texas Renewable Energy Inc
Wrenches

I was ready to order Enphase 215s with the MC4 connectors when I was told by
the distributor that these micros with the MC4 was for the Ontario FIT and
more expensive so I should go with the Anphenol H4 connectors on the US
version. I was leary of using different brands ever since I read the Photon
article mentioning that Multi Connect would not honor warranties on their
connectors if used with anyone elses connectors. It also would be a UL
violation since connectors aren't rated to interchange

So I went to the shop and got a Enphase 190 with H4s and a Yingli 230 with
MC4s. Both items are brand new spare parts but to my surprise would not even
plug together. The MC male would fit into the H4 female but not the
opposite. Looking closer I find that the O-ring on the H4 is about .010
larger in diameter which will clearly never allow it to fit together unless
you remove the O-ring.

Enphase says nothing in their install documents about not connecting with
other brands so I guess they don't recommend it? I don't want to open a can
of worms but I want to know what works and what doesn't.

thanks as always

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com
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[RE-wrenches] RE; ARCO Solar and Carrizo Plain

2011-11-01 Thread North Texas Renewable Energy Inc
ARCO built the place in the early 80s because of the late 70s energy
crisis...
***
The response to the '70s energy crisis, though it was about oil, included
the formation of PURPA:

The Public Utility Regulatory Policies Act (PURPA) is a law, passed in 1978
by the United States Congress as part of the National Energy Act. It is
meant to promote greater use of domestic renewable energy. The law forced
regulated, natural monopoly electric utilities to buy power from other more
efficient producers, if that cost was less than the utility's own avoided
cost rate to the consumer; the avoided cost rate was the additional costs
that the electric utility would incur if it generated the required power
itself, or if available, could purchase its demand requirements from another
source. At the time generally, where demand was growing, this was considered
to be the construction and fossil fuel costs incurred in the operation of
another thermal power plant.

This free market approach presented investment opportunity and government
encouragement [$$$] for more development of environment-friendly, renewable
energy projects and technologies; the law created a market in which
non-utility Independent Power Producers developed, and some energy market
players failed.

http://www.ask.com/wiki/Public_Utility_Regulatory_Policies_Act


So when the govt funds ran out [the utilities didn't do this out of the
goodness of their hearts] the big RE displays were dismantled and it was
back to business as usual. The lesson learned by the utilities was that,
with a significantly lower cost, RE could be profitable. We have witnessed
this around the world thx first to the wind industry and now to China for
the collapse of the PV market.

The key to the weak success of the PV industry was largely due to the
definition of avoided cost which only includes the cost in dollars to
generate the electricity. The definition clearly avoids references to any
other secondary financial benefits like no emissions from burning dirty
stuff to generate electric power.

I recall a recent California legislative battle to redefine avoided cost to
include something to do with geothermal [?] where the utilities lost the
battle but the final outcome is still up in the air.


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[RE-wrenches] MC Amphenol

2011-10-23 Thread North Texas Renewable Energy Inc

  Wrenches
  I was just about to order a pallet of Yingli 255 modules and noticed the
spec sheet calls out Amphenol H3 connectors. I looked at the spare 230W
module in the shop from a July install and, just as I remembered, it had  MC
connectors. So I looked at the latest 230W module spec sheet and it too had
been changed to Amphenol. All Yingly mods apparently now come only with PV
wire  Amphenolconnectors.
  I know the article in the recent Photon comparison of connectors pointed
out that though many different brands would interchange, snap together and
hold fast, that they should not be trusted to create a low impedance
connection nor be watertight just because they fit. The article went on to
say that connector mfgrs have resisted creating a standard for their
industry. I can't say that I blame them but it sure gives us another
potential glitch to avoid.
  Just a note, at SPI I came across a display of crimpers for different
brands of PV lead connectors. There were well over a dozen different
varieties of expensive looking hand tools on display. While I didn't look
closely at them all I could easily see that Tyco  MC were clearly different
and probably not interchangable. Others looked similar but a difference of
only a few thousandths of an inch can spoil your day when discovering that A
doesn't fit into B like it should.
  Something else to be pissed at the PV industry about.

  Jim Duncan
  North Texas Renewable Energy
  NABCEP Certified Solar PV
  Installer No.031310-57
  TECL 27398
  nt...@1scom.net
  817.917.0527
  www.ntrei.com


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[RE-wrenches] ARRA compliant PV

2011-10-12 Thread North Texas Renewable Energy Inc
Wrenches
I got a call from a customer today whose tax preparer wants proof of ARRA
compliance for the modules we installed. The Evergreen www site, now largely
German in content, doesn't have a link to such an unnecessary document.
The mod spec sheet has a US flag and the old Mass. address but it may not be
legal enough. Does anyone have a copy of that compliance sheet or know where
they are available online?

Thanks as always

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com
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[RE-wrenches] Solar gathering?

2011-10-09 Thread North Texas Renewable Energy Inc
With all due respect to your experience in California Joel, total
installations is not a very accurate indicator of ability in todays PV
industry imho. A good start is how many years have you been in the business,
really in the business. This does not include the PV pump in your koi pond
but real verifiable, green-tagged installs. 20+ year electrical contractors
with a half-dozen installs don't count either. NABCEP certification is
another excellent filter but several ECs around here simply hired a NABCEP
cert to be able to fly the logo.

I have sat through Bill Brooks classes almost as many times as John Wiles
classes. Just spent 8 hours in a James Stallcup Sr. class in  Austin Friday
and had lunch Saturday with the 25 year Exec. Dir. of treia.org. My www site
doesn't emphasize the number of installs but it does show a list of training
classes, and conferences etc I have attended over the last 18 years.

I won't go into the politics of why Texas is a decade behind the leading
edge of PV in the US but I probably don't have to when you consider our
political situation here. And our working with TREIA at the state capitol
for the last 6 years greasing the skids in favor of pro-RE legislation
gives a whole new perspective on those politics. There's a reason SEIA 
SEPA brought SPI to Dallas.

And since you mentioned it, I don't know how many Wrenches will be at SPI in
Dallas but be sure to check out the pulled pork sandwiches and
first-drink-free meetup at Poor Davids Pub on the 19th from 6-9. It's
sponsored by the Texas Solar Energy Society and it's just a couple of blocks
from the big show. We'll be looking for NABCEP shirts.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


Dear Jesse,

1. Go to the Dallas solar exhibition and spend a lot of time on the floor
talking to real engineers with field experience (not salespeople). First
question to ask is How many PV systems have you installed? Anyone with
less than 50 systems under their belt is either reading from the book or
still in training.

2. Attend a Bill Brooks training session. Bill has strong opinions that some
wrenches disagree with but has seen more PV installations than over 99% of
the people on Earth and has spend decades thinking about what is good and
bad PV.

3. Meet with and walk the exhibit floor with and talk shop day and night
with as many wrenches as you can (at least 3 a day).

4. Go to the exhibits all the time they are open and keep your ears open.
Wrenching is parts and the people who put parts together. Only go to
sessions and workshops when the exhibits are closed.

5. Don't become a true believer in any one part or one way to put parts
together. There are many good and bad parts and techniques. The quest is
finding something better.

Have fun.
Joel Davidson
Not all change is for the better, but nothing gets better without change.



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Re: [RE-wrenches] What's the right action?

2011-10-06 Thread North Texas Renewable Energy Inc

   OK you have been dollars ahead ever since you put the batteries back into
inventory. So sell him his batteries at the cost he paid you, charge the $20
core charge and you still come out ahead. Unless you had a big battery sale
on account of your good fortune, you're still dollars ahead in 2011.
  You can't buy good will from customers but its value is still always worth
having. This is why the IRS won't let you count it as an asset.

  my 2c
  Jim Duncan


   On Oct 6, 2011, at 3:32 AM, Allan Sindelar wrote:


OK, here's one way off the beaten path.

I live in an historic offgrid rural neighborhood of eccentrics. Makes
for quite rewarding life and work. In 2003 a neighbor came to me for a
system. His budget was $6K and needs were modest. He didn't want
installation, would install it himself. We built a system on a plywood panel
with DR2424 and XP250, DC175, SunSaver, Tri-Met, with all proper
disconnects, prewired with connection points labeled. Array was two SX150s
on a pole-top rack, and it used eight golf carts; a good budget system for
that time. Phil Undercuffler (of Outback now) did the work well. The
neighbor was pleased with the result and took the system home with him
except for the batteries. Paid in full, check was good (as they virtually
always are).

He never came back for the batteries. We saw each other periodically,
and after once or twice I stopped asking about them, figured he had his
reasons. Golf carts are the only batteries we routinely stock, and his were
eventually rotated back into stock to keep it fresh, so no special-order
loss there. Last week we passed on our road and he stopped me to ask for
the dimensions for the battery box he was about to build, and said he'd be
in touch to get the batteries.

In 2003 golf carts were $75 and cores kept the beer fund stocked in good
weather. Today they're $150 exchange, with a $20 core value. So I'm posting
to get preemptive guidance when he comes for his batteries.

It seems the most straightforward approach is to simply tell him the
current cost of the batteries and offer to apply the $600 he paid in 2003
toward the current cost for eight without core exchange. He won't be
expecting to fork out an extra $760. I'd like to keep him satisfied, and can
see at least eight different ways to approach this, all justifiable and none
ideal.

Has this ever happened to you? What would you do, that's fair,
equitable, and is likely to keep a reasonable customer happy?

I'll post what eventually happens when it's done. Of course, that could
be another eight years.

Thanks, Allan

--
Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com





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[RE-wrenches] mixing aluminum and galvanized steel

2011-10-05 Thread North Texas Renewable Energy Inc

Since your'e embedding galvanized anchors in concrete remember that corrsion
of the zink content in the hot dipped galv plating is worse the higher the
pH of the concrete during the curing process. Very high pH in wet cement is
normal.
If this is a large job you might want to check with the concrete provider
about additives to the mud that will reduce the effect. Since the reaction
is between the surface of the galv and the concrete microscopic spaces may
form causing an entry point for water that will make things worse over time.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com



 This is an amazingly timely post for me!  I was just thinking of asking
 the
 same question since i have a couple of ground mount installs coming up
 with
 concrete pillars/galvanized anchor bolts/aluminum channel base.  I notice
 that DPW for example specs galvanized pipes to be attached with u-bolts to
 their aluminum racking in their LGM racks.

 Anxiously awaiting the collective wisdom...
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Re: [RE-wrenches] Leaving metal roofs?

2011-09-10 Thread North Texas Renewable Energy Inc
Both SolaDeck or a weatherhead will work, I've used both. But if the array
is mounted to S5! clamps the roof owner may not want any penetrations. But
then they will have to deal with an unsightly conduit running across the
roof  around the eave.
Jim Duncan



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Jesse
Dahl
Sent: Saturday, September 10, 2011 5:11 PM
To: RE-wrenches
Subject: [RE-wrenches] Leaving metal roofs?


All,

What have people found to be the best way to get PV conductors off a metal
roof?  The last one I worked on I entered the building through the wall
using LB's.

Jesse

Sent from my iPhone
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Re: [RE-wrenches] Designing PV systems for lightning prone areas

2011-09-09 Thread North Texas Renewable Energy Inc
James
It's hard to beat buried copper. At an array of 4-14 foot high trackers we
installed in 2005 we buried over 700 feet of bare copper in the same
trenches, a foot above the conduit runs. The ground was limestone so driven
rods were out of the question. There was also a Ufer ground to each 8 foot
pier.
The site received a direct lightning strike to a 24 ft weather station mast
only 100 feet from the nearest tracker. The arc jumped to a steel well
casing another 100 feet the opposite direction from the trackers.
I'm convinced the lightning never saw the trackers due to their low
impedance to earth. The steel casing didn't hurt either but the trackers
were a much bigger target.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


Dear Wrenches,

Does anybody have any best practices for designing large PV arrays on metal
building in lightning prone areas? Lightning arrestors on the DC side and
Surge suppressors on the AC load side? Any input or resources would be
greatly appreciated.

Sunny Regards,

James Rudolph
NABCEP Certified Installer
Master Electrician
SF Energy









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Re: [RE-wrenches] roof types

2011-08-30 Thread North Texas Renewable Energy Inc
What's your budget look like? Obviously standing seam metal is superior to
everything else. 3tab asphalt is not only a petro product but its texture
traps water and a lot never runs  off to be collected. Wood shake too will
absorb water and is a good place for microscopic moss  other thingies to
grow. Treated wood leaches out its chemicals over the years and those go
right into your storage tank.
We built with SS metal then didn't have enough money left for the big 10k
storage tank so for now the downspouts just water the grass. Have a plan B
ready we learned.
Jim Duncan
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Marco
Mangelsdorf
  Sent: Monday, August 29, 2011 11:25 PM
  To: 'RE-wrenches'
  Subject: [RE-wrenches] roof types


  A bit off of the solar subject.



  Any recommendations for a new roof that would be an acceptable means for
collecting drinking water?



  Thanks,

  marco


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Re: [RE-wrenches] mechanical vs. electronic kwh meter

2011-08-12 Thread North Texas Renewable Energy Inc

People have been backfeeding thru their meters long before UL1749 came
along.
The meter mfgr probably has the standards that their design meets, including
UL, NEMA etc that will put any complaints to rest.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398



On 2011/8/12 9:45, Kirk Herander wrote:
 Hello,

 I am now in a debate with the metering dept. of a local utility. They
 don’t want a PV system to be energized and tested until a bidirectional
 electronic meter is installed. They insist that an old plain Jane
 mechanical meter can be damaged and is a safety concern if power is
 pushed through it (its running backwards) to the grid. I have never
 heard of, witnessed, or been told this by any utility or AHJ inspector
 until now. Have any of you ever?

 I don’t know the reason for their paranoia. I assume that many utility
 districts don’t to this day install bidirectional electronic meters. And
 rely on the original mechanical meter to count backwards reliably and
 safely.

 Kirk Herander

 VT Solar, LLC

 dba Vermont Solar Engineering

 NABCEP^TM Certified installer Charter Member

 NYSERDA-eligible Installer

 VT RE Incentive Program Partner



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Re: [RE-wrenches] Tracstar Linear Tracker

2011-08-11 Thread North Texas Renewable Energy Inc
While the cost of PV has been driven down by worldwide demand for mW scale
installations, that lower cost benefit flows down to small installation too.
And the same is true with trackers. Huge increases in demand have driven
competition which has brought manufacturing costs down, which in return, has
forced more efficent design and manufacturing process in order to remain
competitive.
Especially true in the Euro market is the fact that many mWs of PV installs
are on trackers. One primary reason is the increased power gained by moving
further north away from the equator, a subtle but very real available gain
in daily insolation we in southern climates don't share the benefit from.
It's to a point that, in utility scale tracker installs at least, the
too-high price of the land for the array is more likely to be a deal-breaker
than the cost of the PV.
While the $/W still follows the economy-of-scale curve the PV prices are
less a factor than previously observed.
Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Jeff Oldham
  Sent: Wednesday, August 10, 2011 3:39 PM
  To: re-wrenches@lists.re-wrenches.org
  Subject: Re: [RE-wrenches] Tracstar Linear Tracker



  Tracstar is as good as any of them, however I would not track this array
unless it is dedicated to a pumping load or MAYBE grid tie on a PBI. My
issue is that PV is too cheap now to do much in the way of justification for
the added expense and reliability issues. We are so lucky to have energy
systems that can produce power with no moving parts and have an extremely
long life that I just cannot see intentionally adding complex and expensive
moving parts to undo this elegance. Closely look at your math and see just
how close the economics are considering PV can be retailed for likely under
$2.20/W. Lastly and perhaps most importantly, you should consider tracker
service life. With modules lasting 50+ years you surely will have to replace
the tracker well before the array, if not twice or more. Personally, I think
trackers lasting more than 15-20 years w/o significant servicing is not
realistic. Not much in the solar world more aggravating then seeing the sun
shining on the BACK of your array at almost noon! It seems that we spend a
lot of time trying to talk customers out of sexy notions like trackers,
battery back-up grid tied systems and wind where there is little.

  I think trackers can have their place, but not many! And this is coming
from a guy w/a tracker for 20 years and I refuse to remove it,I just keep
rebuilding it (they are indeed very cool when working). All expansions have
been fixed mounted.


  From the Solar, Wind and Hydro powered office of Jeff Oldham/Regenerative
SOLutions


  
  Penny Stock Jumping 3000%
  Sign up to the #1 voted penny stock newsletter for free today!
  AwesomePennyStocks.com
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Re: [RE-wrenches] pole mounts

2011-07-26 Thread North Texas Renewable Energy Inc
Concrete, even when it's cured enough to be hard is still very high in water 
content. Concrete exposed to open air won't cure/dry completely for decades. 
This is why the NEC now recognizes the Ufer ground for the low impedance 
connection that it offers for grounding properties. Unfortunately the high 
moisture content in cured concrete inside a pipe will corrode just as much as 
it will an unprotected Ufer ground rod embeded in concrete. 
I have also seen heavy condensation on the outside of 8 tracker pipes in 
cooler temperatures until it warms above the dew point.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net 
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of 
toddc...@finestplanet.com
  Sent: Tuesday, July 26, 2011 1:50 PM
  To: RE-wrenches
  Subject: [RE-wrenches] pole mounts


  Wrenches,



  Fact or fiction: Adding concrete to the inside of a pole mount pipe makes it 
stronger.



  Thanks,



  Todd




  Sent from Finest Planet WebMail.
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Re: [RE-wrenches] Module Racking Attachment to SIP Roof

2011-07-26 Thread North Texas Renewable Energy Inc
Seems as though a motivated Architect could order custom SIP panels with
dimensioned lumber ribs attached on the inside surface of the exterior roof
panel. It would allow for NS rows of attachments without puncturing the
envelope.
We priced SIP construction years ago and found that mfgrs can build
virtually any wall or roof panel configuration the design requires. All it
takes is more money.
That's why we ended up with 2x6 with spray foam shell.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of R Ray Walters
  Sent: Tuesday, July 26, 2011 1:49 PM
  To: g...@icarussolarservices.com; RE-wrenches
  Subject: Re: [RE-wrenches] Module Racking Attachment to SIP Roof


  One problem that came up on a project recently, is that your penetrations
(as proposed in your solution below) will essentially ruin the thermal
performance of the SIPs system.
  The whole point of the SIPs system is that there are no thermal short
circuits  such as framing members that allow heat to be transmitted around
all that insulation.
  The project I was referring to was with NREL, and a smart engineer caught
it, and forced the PV contractor to mount in a way without penetrations.
  I also work with very savvy architects that are now specifying minimal
penetrations through the thermal envelope.
  I'd suggest a standing seam roof, with S5 clamps. Ask the roofer to use
extra attachment screws, if you're worried.




  R. Walters
  r...@solarray.com
  Solar Engineer









One solution could be a product that had a bolt-plate on the bottom of
the SIP, that penetrates the SIP with long 5/16 threaded bolt(s), and then
attaching to the PV mount at the top of the SIP. The UniRac SolarMount steel
flat-top mount has four 5/16 bolt-holes and might be a good choice. This
method should have no problem achieving the required pull-out resistance.

Any suggestions, installation experience, on how to put PV on a SIP
roof?


--

Regards,


Gary Willett, PE



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Re: [RE-wrenches] OSHA Certification?

2011-07-16 Thread North Texas Renewable Energy Inc
I looked into OSHA certification several years ago through a local community
college. The class was, I believe $1,200.00 with a maximum of maybe 10-12
attendees. There was also the 30 hour class available; usually all classes
are thru 3rd party orgs like the CC district. The course is taught by an
OSHA person though if they have to furnish the classroom the cost is higher.
Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com




  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Gary Willett
  Sent: Thursday, July 14, 2011 5:09 PM
  To: re-wrenches@lists.re-wrenches.org
  Subject: Re: [RE-wrenches] OSHA Certification?


  Ray:

  The 10-hour OSHA course is not (currently) a requirement for NABCEP's PV
Installer certification. However, the NABCEP PV Technical Sales
certification does require the 10 hour OSHA course as part of the
application requirements.

  The UL Certified PV System Installer application requires proof of having
attended the OSHA 30 Hour For Construction safety training course.

  The requirement for the 10-hour OSHA course for solar PV installers could
be a state licensing requirement, particularly those that have a separate
solar PV license.



  Regards,

  Gary Willett, PE

  g...@icarussolarservices.com


  On 7/14/2011 12:54 PM, Ray Walters wrote:
HI All;

I just received an email from a company offering OSHA training for solar
installers. A good idea, but they claimed you need a 10 hr certification
just to work as a solar installer. I have never heard of this, so did I
install a couple of hundred systems illegally?

Here's a quote from the email: Photovoltaic work includes working at
heights and with electricity. Due to the nature of the work, a minimum of an
OSHA 10-Hr certification is required to be employed in the field of
photovoltaics. 

This is either:
A) a scam trying to scare me into signing up for their class
B) a new requirement I wasn't aware of
C) a long standing requirement not being enforced

Fill me in oh wise ones,

Ray Walters
Solarray, Inc.
Denver, CO

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[RE-wrenches] National grid hertz adjustment

2011-06-26 Thread North Texas Renewable Energy Inc
This article in the local paper sounds a little like potential trouble for
grid connected inverters. I looked around on the NERC www site without
finding the report mentioned. Any other wrenches seen anything about this
experiment?

Jim Duncan

By Seth Borenstein The Associated Press

  WASHINGTON -- A yearlong experiment with the nation's electric grid could
mess up traffic lights, security systems and some computers -- and make
plug-in clocks and appliances like programmable coffee makers run up to 20
minutes fast.

  A lot of people are going to have things break, and they're not going to
know why, said Demetrios Matsakis, head of the time service department at
the U.S. Naval Observatory, one of two official timekeeping agencies in the
federal government.

  Since 1930, electric clocks have kept time based on the rate of the
electrical current that powers them. If the current slips off its usual
rate, clocks run a little fast or slow.

  Power companies now take steps to correct it, keeping the frequency of the
current as precise as possible.

  The North American Electric Reliability Corp., which oversees the U.S.
power grid, is proposing an experiment that would allow more frequency
variation without corrections, according to a June 14 company presentation
obtained by The Associated Press.

  The test is tentatively set to start in mid-July.

  Tweaking the power grid's frequency is expensive and takes a lot of
effort, said Joe McClelland, head of electric reliability for the Federal
Energy Regulatory Commission.

  Is anyone using the grid to keep track of time? McClelland said. Let's
see if anyone complains if we eliminate it.

  No one is quite sure what will be affected. This won't change the clocks
in cellphones, GPS or even on computers.

  But wall clocks and those on ovens and coffee makers -- anything that
flashes 12:00 when it loses power -- may be a bit off every second, and
that error can grow with time.

  VCRs or DVRs that get their time from cable systems or the Internet
probably won't be affected, but those with clocks tied to the electric
current will be off a bit, Matsakis said.

  According to the June presentation, East Coast clocks may run up to 20
minutes fast over a year, but West Coast clocks are only likely to be off by
eight minutes. In Texas, it's only an expected speedup of two minutes.


  Read more:
http://www.star-telegram.com/2011/06/24/3178359/test-of-electric-grid-could-
be.html#ixzz1QOzHwezw


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Re: [RE-wrenches] SolarWorld Poly

2011-06-24 Thread North Texas Renewable Energy Inc
The PPSI [Photon Photovoltaic Stock Index] in the magazines most recent
issue shows that the stock value of SolarWorld AG has dropped 51.6% since
Jan. 1, 2010. I'm sure this has something to do with the modules 'makeover'.
http://www.photon-magazine.com/
Jim Duncan
North Texas Renewable Energy


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of William
Miller
  Sent: Thursday, June 23, 2011 8:18 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] SolarWorld Poly


  Friends:

  I got my hands on the first of the new poly modules today.  I understood
that the new framing would be present on the new mono and poly modules.
They are called the plus series.

  The new frames present some problems.  There is no place for an Acme clip
and no provision for back mount clips.  We have been using the Acme clips as
really the only listed, non-plastic, commercially available cable routing
device on the market.  Now that these don't work, we spent the day figuring
out an alternative technique for routing PV cables.  I think we came up with
a pretty good solution that works with the DPW P6 rail and Enphase
components that appear to be our new norm.

  The glass on these modules looks cheap.  It is reflective and not flat.
The frames look and feel flimsy.  It used to be the American made meant
quality but I'm not so sure any more.

  I spoke with my vendor and he said that complaints have been rolling in
about the lack of a flange and the frame will be modified to include a
flange.  No idea how soon.

  Sincerely,

  William Miller
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[RE-wrenches] inverter waveform for LED lighting

2011-06-10 Thread North Texas Renewable Energy Inc
Wrenches braintrust,
I'm working up a bid for a battery/inverter powered series of T8 style LED
4 foot lamp tubes. They use no starter or ballast but the effect from the
inverter waveform is what I'm in the dark about. I have a feeling that any
modified square wave might wreak havoc on the LED circuitry but it's all new
to me. Any experience from fried LEDs to success stories would be
appreciated.
I'll probably end up specing an Exeltech XP inverter since they come in a
wide range of Wattage.
thanks as always...
Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


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Re: [RE-wrenches] Hydrometer source

2011-05-09 Thread North Texas Renewable Energy Inc

http://www.rwctesting.com/engine.htm

  RWC carries refractometer type hydrometers that are much more accurate and
easy to read. SG reads 1 .100 to 1.400 in 0.01 increments, temp compensation
is automatic, F or C scale. Doesn't need to be flushed out after each use to
remain accurate and best of all, it's not made of glass.
  Cheap? No but neither are good batteries.
  Jim Duncan

We used to buy temperature compensated hydrometers from AEE to include
with the sale of a battery bank for off grid customers. My sales person says
AEE is no longer carrying that item. I believe they were made by Dekka.



Recommendations for a new source for battery hydrometers in the $8 to $
15 range?



David Palumbo

Independent Power LLC

462 Solar Way Drive

Hyde Park, VT 05655

www.independentpowerllc.com

NABCEP Certified PV Installer

Vermont Solar Partner

23 Years Experience, (802) 888-7194
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Re: [RE-wrenches] Perimeter warning lines

2011-05-03 Thread North Texas Renewable Energy Inc
The Texas Dept. of Licensing  Regulation [the state electrical, plumbing
etc licensing authority] has a well known practice of visiting 'random'
cities permitting departments and requesting a list of current permits. They
then make un-announced site visits to see if a ME is at the site plus look
around for other violations or no-nos. I'm sure OSHA, EPA and numerous other
regulatory agencies do the same.
My policy is to give the appearance of being as in compliance as possible
from the ground to give a good impression. Maybe it'll be so hot the
inspector won't want to get out of the car for a walkaround.
Jim Duncan
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of William
Dorsett
  Sent: Tuesday, May 03, 2011 2:27 PM
  To: glenn.b...@glbcc.com; 'RE-wrenches'
  Subject: Re: [RE-wrenches] Perimeter warning lines


  Is there a system size at which these OSHA requirements don't apply?  Or
does an installer try to fly under the radar on residential systems? It
seems to me this would be a sizable cost factor that would favor small
distributed systems over large commercial projects. A friend contracting the
paint on a large apartment complex was asked by the inspector if he had
given his workers a sheet warning them not to eat the caulk..yummy, burp.



  Bill Dorsett

  Sunwrights

  Manhattan, KS



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Glenn Burt
  Sent: Monday, May 02, 2011 5:21 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] Perimeter warning lines



  Be sure to investigate this fully.

  OSHA began requiring us to install warning lines 15' from the building
edges recently. up from the 6' of days of yore.

  Quite a shock to price fall protection carts and fall restraint systems as
well!



  Carts to protect persons installing fall restraint systems so work can
begin. Carts for those working within 15' of a building edge.



  -Glenn Burt



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of North Texas
Renewable Energy Inc
  Sent: Monday, May 02, 2011 12:57 PM
  To: RE-wrenches
  Subject: [RE-wrenches] Perimeter warning lines





  OSHA compliant Wrenches
  we're about to begin aPV installation along the lower edge of a 100 foot
long metal building. Because of skylights down the middle of the length of
the E-W roof we are forced to mount the southern-most row only about 5 feet
from the 20 foot high eave. Fortunately the slope is less than 10 degrees
but perimeter warning lines are a must here.
  Not wanting to appear a cheapskate here but I'm not surprised at the
outrageous cost of OSHA compliant perimeter warning flag systems. Your
basic fold up standards with nothing more than light-weight bases and
multi-colored banner rope runs hundreds of dollars. Even sandbags for
ballast are way overpriced.
  So where are the affordable units available or is there such a thing?
Better yet, has someone fabricated their own pro-looking standards and used
the same off-the-shelf banner rope used in the roofing catalogs? I already
have several hundred feet of banner rope just nothing to hang it from.

  thanks as always

  Jim Duncan
  North Texas Renewable Energy
  NABCEP Certified Solar PV
  Installer No.031310-57
  TECL 27398
  nt...@1scom.net
  817.917.0527
  www.ntrei.com
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[RE-wrenches] Perimeter warning lines

2011-05-02 Thread North Texas Renewable Energy Inc


OSHA compliant Wrenches
we're about to begin aPV installation along the lower edge of a 100 foot
long metal building. Because of skylights down the middle of the length of
the E-W roof we are forced to mount the southern-most row only about 5 feet
from the 20 foot high eave. Fortunately the slope is less than 10 degrees
but perimeter warning lines are a must here.
Not wanting to appear a cheapskate here but I'm not surprised at the
outrageous cost of OSHA compliant perimeter warning flag systems. Your
basic fold up standards with nothing more than light-weight bases and
multi-colored banner rope runs hundreds of dollars. Even sandbags for
ballast are way overpriced.
So where are the affordable units available or is there such a thing? Better
yet, has someone fabricated their own pro-looking standards and used the
same off-the-shelf banner rope used in the roofing catalogs? I already have
several hundred feet of banner rope just nothing to hang it from.

thanks as always

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


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[RE-wrenches] Analysis of NEC Code Changes 2011

2011-04-29 Thread North Texas Renewable Energy Inc
Thomas  Betts has published an online Analysis of NEC Code Changes 2011
in pdf format that's available free to download from their www site. The new
code language is given along with an analysis of change and pictures of
qualifying TB product line. They do note that it doesn't cover 100% of the
changes, only the changes that apply to TB goods. 156 pages
Jim Duncan

http://tnblnx3.tnb.com/emAlbum/albums//us_resource/2011NEC_%20Code%20_Change
s_bm_1.pdf
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[RE-wrenches] MC connectors

2011-04-29 Thread North Texas Renewable Energy Inc
Wrenches
Multi Contact makes MC panel mount M  F receptacles but several of the
larger pv distributors don't offer anything but the cable mount variety on
their www catalogs. Where can these be ordered?
thanks as always

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com
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Re: [RE-wrenches] Air conditioning for batteries in high temperature climate

2011-04-22 Thread North Texas Renewable Energy Inc
Re: [RE-wrenches] Air conditioning for batteries in highIt's the efficiency
of the chemical reaction that creates the loss. The electrolyte solution
cannot pull out nor put back the same amount of 'energy' in hotter or colder
conditions. When temperatures moderate, the chemical reaction returns to its
nominal efficiency. The batterys capacity should not be permanently affected
unless SOC reaches extreme levels.
Or that's how I recall the process explained for cold temps. I assume the
same is true for high temps.
Jim

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Hugh
  Sent: Friday, April 22, 2011 2:13 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Air conditioning for batteries in high
temperature climate


  Hi Roy,


  Hi temperatures will hit the battery capacity but will the battery
efficiency be that much affected?  If the battery capacity is inadequate
then you need to compare the aircon running cost to the cost of buying a 10%
larger battery.  Don't you?


  Cheers


  Hugh




Bob is correct, I do have an off grid client that uses an AC unit to
keep the batteries cool.
Although we're not in a high temp climate, it does get into the 80's and
low 90's here
in the summer.

By my calculations, he was losing an 'average' of 10% storage capacity
during the 5 month
period from late spring to early fall. In July and August it was closer
to 18%, but for calculation
purposes, 10% is close enough. His bank capacity is 4800AH @ 48 VDC.
That's 230,400 watt hours
and 10% of that rounds out to 23,000 watt hours lost to heat.

I showed up one day to check something in the power shed and was
dismayed to see a window
AC unit installed there. An interesting customer discussion ensued and I
had to admit he was
correct in his calculations.

The Energy Star rated AC unit consumes no more than 3,000 watt hours per
day, even in the
highest heat. Essentially, he's 'spending 3 kilowatt hours to 'buy
back' 20 kilowatt hours of
storage. He got me on that one!

That reasoning didn't work on the 6 other AC units that appeared on his
house the following
week. But that's another story altogether!
Roy Butler
NABCEP Certified Solar PV Installer®
NYSERDA eligible PV  wind installer
PA Sunshine Program Approved PV Installer
Four Winds Renewable Energy, LLC
8902 Route 46
Arkport, NY 14807
607-324-9747

www.four-winds-energy.com

Although no trees were killed in the sending of this message,
a large number of electrons were terribly inconvenienced.



On 4/22/2011 7:40 AM, bob ellison wrote:

  I believe Roy has a customer with a huge battery bank that air
conditioned the battery room. He ran the numbers and the air conditioning
actually made sense.



  Bob Ellison



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of R Ray
Walters
  Sent: Thursday, April 21, 2011 4:50 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Air conditioning for batteies in high
temperature climate



  Are you using temperature compensation? It lowers the voltage when its
hot.

  Also, have you considered setting the batteries in a below ground
vault? I've had good luck with in floor battery boxes.

  Finally, AGMs and L16s just don't last very long anyway. AGMs maybe 3
years, and L16s I've seen die in under 5 years and we get to 15 below zero.

  My suggestion: temp comp, ground vault, HUP or equivalent cycle life.



  R. Walters

  r...@solarray.com

  Solar Engineer










  On Apr 21, 2011, at 1:22 PM, Starlight Solar, Larry Crutcher wrote:




  Hello Battery Wrenches,



  Over the years I have had several battery banks in Baja and Sonora
Mexico fail in just 36 to 48 months. These have been L16 or 8D AGM or
flooded banks, 24 and 48 volt systems. The charging systems are working
properly and programmed to manufacturer recommended set points and
discharges are rarely over 30% DoD.  Some batteries are only used on
weekends, some are discharged daily.  I believe what is affecting the short
life is the high temperature they live in for 5 months each year. Temps. can
hit 115 F in vented battery rooms. I have been thinking about a small air
conditioner and insulated battery box to keep the battery at no more than 80
F. There are some portable units that draw about 600 watts and the run time
would be very little with a highly insulated enclosure. There is ample power
to do this on the home I am changing batteries in now. Has anyone done this
and gained longer battery life?



  Best Regards,


  Larry Crutcher
  Starlight Solar Power Systems

  powered by STARLIGHT

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[RE-wrenches] METAL ROOF ATTACHMENT

2011-04-21 Thread North Texas Renewable Energy Inc
Wrenches

I'm proposing a PV array on a metal building with L feet attached directly
thru the roof into the purlins. The plan is to use thread cutting SS bolts,
a minimum of ¼-28 pitch. The metal is 14 ga and will engage over 2 full
threads and because the array is only 2 landscape modules on NS rails there
will be 2 bolts for every module. 36 total. Im using a mag base drill press
so the144 holes will be straight  round.
What surprises can I expect or is there an easier way to go about this. Your
2¢ is welcome.

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com

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Re: [RE-wrenches] Are Stainless Steel Star Washers UL 467 compatable?

2011-04-20 Thread North Texas Renewable Energy Inc
Dan
if I recall from my younger days as a wrench [car], star washers work properly 
only when turned while being crushed. The rotation causes the tines to dig into 
both surfaces and literally gouge out metal to lock itself in place.
Simply compressing a star washer between aluminum and a ground lugs surfaces 
won't have the same effect of gouging thru the aluminum oxidation into fresh 
metal. It's the same principle used in the WEEB style grounding washers, you 
got to penetrate. 
That's why star washers are still allowed for grounding several brands of 
modules using those cheezy wire-around-the-screw OEM ground assemblies. 
Jim 
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of 
d...@foxfire-energy.com
  Sent: Wednesday, April 20, 2011 4:02 PM
  To: RE-wrenches
  Subject: [RE-wrenches] Are Stainless Steel Star Washers UL 467 compatable?


  I'm struggling with where I came up with the notion that Nolox coated 
Stainless Steel Star washers  under copper drop-in ground lugs for grounding 
module frames are NEC compliant. Can't seem to lay me fingers on it in the 2011 
NEC. I'm wondering if this might be yet another Former Life things. UL467? a 
manufacturer specific thing? I'm confoosed and I want to go outside and play. db




  Dan Brown
  Foxfire Energy Corp.
  Renewable Energy Systems
  (802)-483-2564
  www.Foxfire-Energy.com
  NABCEP #092907-44

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[RE-wrenches] Tall L-feet

2011-04-14 Thread North Texas Renewable Energy Inc
YamahaGenerators.com EF2400iS-HC - Premium Inverter Generators -
   Wrenches
  after a brief search of roof-mount www sites I was not able to find a
taller aluminum L-foot than the standard 3 inch tall style. I recall that
Unirac makes a double wide one but about 2 inches taller would do the trick.
  Thanks as always
  Jim Duncan
  North Texas Renewable Energy
  NABCEP Certified Solar PV
  Installer No.031310-57
  TECL 27398
  nt...@1scom.net
  817.917.0527
  www.ntrei.com
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Re: [RE-wrenches] galvanized barn roofing

2011-04-07 Thread North Texas Renewable Energy Inc
Daryl, I haven't done it but have heard of using U bolts from below to 2X
rafters. Think 8 inch long muffler clamp with a metal flat drilled plate on
the top, the bottom coated with sealant  L foot held down by nuts on top.
Pullout strength is unlimited and a sturdy metal plate to attach to plus
it's watertight.
I have seen galv metal barns with only roofing nails holding the roof down.
Low pressure inside is not a problem where there aren't 4 walls so uplift is
not an issue. I'd also draw up a CYA liability release.
Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of
penobscotso...@midmaine.com
Sent: Thursday, April 07, 2011 4:28 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] galvanized barn roofing


Does anyone have experience mounting arrays on barns with 24 wide
galvanized roofing (not standing seam)? It is flat, not corrugated, but
has an overlapping edge on either side. It's pretty much a standard on
barn roofs around here, but I hesitate to penetrate any metal roof. How
have others dealt with this type of material?

Thanks for any information,
Daryl

Daryl DeJoy
NABCEP Certified PV installer
Penobscot Solar Design


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Re: [RE-wrenches] NABCEP test

2011-04-04 Thread North Texas Renewable Energy Inc
Gives a whole new meaning to non-profit.
Jim
  My favorite part was when the test results arrived by mail, it had a
postage due notice on it.

  Had to pony up more $$ to tell if I passed or failed!!



  Glenn Burt



  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Nick Vida
  Sent: Friday, April 01, 2011 9:35 PM
  To: wrenches
  Subject: [RE-wrenches] NABCEP test



  my favorite part of the test was sitting for an ultra detailed exam that
expected you to have certain things memorized that no engineer or
electrician does't use resources for (like voltage drop, lag bolt ratings,
and the rest) and getting the letter with the test location with the wrong
address on it!



  I was sent to:

  810 n. Poinsettia Santa Ana 92647



  when the actual address was:

  810 n. Poinsettia St. Santa Ana 92701



  Imagine my surprise when I drove 40 miles to a city I barley know for a
test you can't take if you are late, and I arrive in a sub-division!

  And yes, having a St, Rd or Ln is a big part of finding the place, as well
as the correct zipcode!



  Nick I agree, but what really got me was all the most safe questions. I
am glad that it is hard, however, because now that a c-10 can take it after
2 installs I think it is pretty hard to really expect too much respect. That
being said, combined with my 6 years of installing, it is a nice additional
credential.



  nick vida/


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Re: [RE-wrenches] Sanyo problems (now email etiquette question)

2011-04-01 Thread North Texas Renewable Energy Inc
August
it depends on which email program you use. With MS Outlook or Express, right
click on the specific email when it's highlighted. A menu appears with
'Options' or 'Properties'at the bottom. Click it and you get a jumble of
text that has 'from' listed somewhere. there it is, just highlight it and
copy it.
Just be sure not to reply or we all will get to read it.
Jim

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of August
Goers
Sent: Friday, April 01, 2011 11:17 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Sanyo problems (now email etiquette question)


Michael -

This has come up before. I'm probably missing something simple but the
problem for me is that Wrenches emails do not contain the senders original
address in a way that I've been able to find it. Any suggestions about
where I can find the senders email?

Best, August

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Michael
Welch
Sent: Friday, April 01, 2011 9:08 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Sanyo problems

Just a reminder to all, please send requests and anything else intended
for an individual to that individual, and NOT the whole list.

If you have any questions or concerns, please contact me off list.

Thanks in advance.


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[RE-wrenches] Chinese roof mounting system...

2011-03-24 Thread North Texas Renewable Energy Inc
Wrenches
have any wrenches used the Grace Solar mounting rail/clamp assembly? The
clamps are drop-in, like T-head bolts but clamp against both edges of the
rail. The rail allows the same clamps to attach on either the top edge or
side. Their www site didn't list any US distributors.

http://www.gracesolar.com/UploadFile/pdf/15201174911PM-PitchedRoofRackingSys
tem.pdf

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com
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[RE-wrenches] Value of PV system to a home

2011-03-23 Thread North Texas Renewable Energy Inc
While the Appraisal Institute model is about the only widespread reference
point available, it too lacks strong credibility due to the perception that
it's out dated information and nothing else confirms its conclusion. Many in
the anti-RE realm point to the fact that F/FFHA don't support the premise
that energy saving has real value and use FF as a valid reason, along with
the ...no credible evidence argument, not to.
FF are private mortgage investment corporations that are supported with
taxpayer money, money that kept them from collapsing under the weight of
their own bad mortgage investments. Their dislike of any pro-renewable
program [PACE comes instantly to mind] is grounded in their perception that
the low risk design that makes PACE so desirable to cities and homeowners is
a financial risk to the private investors returns.
The logic is: homeowner with PV defaults, taxing authority bonds are exempt
from risk, investment banks are left holding the bag, investors lose
pennies.
Those investors lobbyists pushed back up the chain of authority to, among
other things, seriously wound California's own voter approved and taxpayer
friendly version of PACE. As usual the taxpayers lost much of the the
momentum that had brought them so close to creating another national
standard for renewable energy financing without taxpayers having to foot the
bill before the investment cartel pulled the rug out from under us.
The FHA, being nothing more than a hand-puppet for the mortgage industry,
nodded in agreement and brandished their rubber stamp of approval.
The factual and irrefutable data proving beyond any doubt that homes 
businesses with PV are worth more should be an immediate goal for the RE
industry. While that proof, if it even exists, might not open the investment
floodgates, it would however open more doors for investors which moves our
industry a step closer to reaching critical mass.

my 2¢
Jim Duncan
PV installer  financial know-it-all

  From: Jamie Johnson jjohn...@spefl.com


  Keith  Joel,

  The old metric was $20 in value for each $1 saved in energy,
however the Appraisal Institute has not supported that valuation metric for
some time now and neither has Fannie, Freddie or FHA.

  Using the gross sales price that the customer paid for PV as a
valuation number was also shot down.

  And unfortunately most regional MLS databases don't provide a
category for solar electric, solar hot water or solar pool heaters, so that
makes it difficult for an appraiser to use the sales comparison approach.

  A year ago I began developing a valuation model for PV for the
Appraisal Institutes Educational Committee and they are now incorporating
parts of it into their training programs on valuation of sustainable
buildings for appraisers.  Earlier this year DOE awarded a grant to Sandia
Natl Lab to essentially do the same thing for the Solar America Cities
program (soon to be the Solar America Communities program) and they have
since picked up my work on the valuation model.

  A proof of concept spreadsheet (which takes all of the fun out of
it) and pdf explanation of the valuation model should be released this
summer.  I will provide the download link to the list when it is available.

  It's important to note that any valuation model for PV needs to be
accepted by Fannie, Freddie and FHA before it is relied on and quoted by the
PV industry.  There are currently ongoing discussions between FFF, AI and
DOE on PV valuations and hopefully they will resolve the PV valuation issues
for loan transactions soon.

  Jamie Johnson
  NABCEP Certified PV Technical Sales Professional PVTS012911-44
  NABCEP Certified Solar PV Installer 031310-118

  General Manager
  SOLAR POWER ELECTRIC






 Original Message 
Subject: [RE-wrenches] Value of PV system to a home
From: Keith Cronin electrich...@yahoo.com
Date: Tue, March 22, 2011 2:57 am
To: RE-Wrenches re-wrenches@lists.re-wrenches.org


Hi


Was wondering if anyone has any new data points on the
additional value a PV system adds to the home?


If someone spends $X for a system and saves $Y a month/year, how
is this being calculated?


Do we have actuaries with enough empirical data to suggest what
the numbers would look like?


Realizing alot has to do with location, current cost per kWh of
electricity etc.


Could have swore there were some studies done to imput the value
of two homes on the same street, one with solar and one without- for some
granular details on the delta in values.


Thanks


Keith




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Re: [RE-wrenches] Tall pole mount

2011-03-22 Thread North Texas Renewable Energy Inc
Holt, the rule of thumb is equal parts pipe above and below ground. In your
case you might want to consider a large belled 36 diameter concreate pier
with a ring of oversized anchor bolts. The pole bottom would need a large
flange with very robust gussets. Extend that larger base, 6-8 feet up and
scaled down to a smaller diameter pole to the top. You'll want to do the
complete assembly and wiring before lifting into place with a crane. Kind of
like a mono-pole wind turbine.
We've built trackers of ~125 sq ft PV area in high-wind locations and
mounted them on Wattsun AZ-225 dual axis tracker drives. The 225 is designed
for up to 225 sq ft of PVso the system has very little movement from the
undersized array even in high winds like today.
You'll get some pretty scary movement at that height regardless of the pipe
size.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of
hol...@sbcglobal.net
  Sent: Tuesday, March 22, 2011 8:13 AM
  To: RE-wrenches
  Subject: [RE-wrenches] Tall pole mount


  Situation:  Client has limited locations for array due to trees. There is
one spot that would work IF pole mount is 20-25' (that would put the array
top edge at 30'+). Will need to incorporate tracker to maximize production.
Will definitely be consulting structural engineer.

  Questions: Anyone tried this? Comments or lessons learned?

  Holt E. Kelly
  Holtek Fireplace  Solar Products
  500 Jewell Dr.
  Waco TX. 76712
  254-751-9111
  www.holteksolar.com

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[RE-wrenches] Lithium-ion battery charging

2011-03-14 Thread North Texas Renewable Energy Inc
Wrenches
I am researching a GT PV installation to power an EV charging station at a
new car dealership nearby. After researching l-ion technology and charging
information on the www, I see that most references to l-ion and EVs in
general refer to battery capacity in kWh instead of Ah.
Is kWh the new standard for battery propulsion in cars or is it used muddy
the conversion from Ah similar to the cold-cranking amps standard for
starter batteries?
I know kWh battery capacity could be calculated assuming a constant
charge/discharge rate but cars will seldom be operated at a constant
discharge rate.
Thanks for some clues

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com
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Re: [RE-wrenches] Damaged Modules (Hidden on Pallets)

2011-03-10 Thread North Texas Renewable Energy Inc
When four pallets of Spire 85W modules arrived at the job site in 2006, the
ranch manager there signed for them after counting them and only a cursory
look and walk around.
Turns out the very bottom module on one pallet had a slight, and almost
invisible scrape from [?] the forklift causing the glass to shatter. It
would have never been visible without bending over for a close up look.
Stretch wrap also made the close examination difficult.
The modules were exposed on the sides except for the corners which had heavy
formed cardboard corner braces and banding. Not surprisingly the wrap was
not torn.
Live and learn.

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]On Behalf Of Jason
Szumlanski
Sent: Thursday, March 10, 2011 12:43 PM
To: RE-wrenches
Subject: [RE-wrenches] Damaged Modules (Hidden on Pallets)


I'd like to know your experiences when finding shattered module(s) in
the middle of a full palletized shipment, particularly when you observed
no exterior damage having inspected the shipment carefully. How did your
supplier/manufacturer handle it? How did the freight company handle it,
having not noted anything on the delivery ticket?

I heard of some other installers recently having similar problems. We
heeded the advice to inspect shipments carefully. We just had our first
issue...

Any thoughts on how this kind of damage happens?

Jason Szumlanski
Fafco Solar
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[RE-wrenches] Array tilt angle doesn't matter?

2011-02-19 Thread North Texas Renewable Energy Inc
At least that's the conclusion of Gottfried Wilhelm Leibniz.
The largest difference of the [PV] plant yield was less than 6% for tilt
angles between 0° and 70°.
This begs the question, where did the notion that tilt to latitude is
critical come from. Surely NREL or someone else has tested this concept
before. Anyway if N-S angle energy production loss is only 6% to +/-35° then
E-W should be too, right? But it's not.
Here's why. If you measured irradiance at 10°-70° only at noon over 12
months, the air mass would at its minimum during the entire test and so
irradiance deviation would be too. AM would not be constant at +/- 35° E-W
which has been verified by NREL and others for a long time, AM increases the
further from solar noon the sun gets.
But if the Earths tilt is 23.5 degrees and Gottfried measured to 35 degrees,
the difference is 11.5 degrees at summer and winter solstice. And if your
array angle is +/- 11.5 deg from true south, rule of thumb is that
irradiance losses are minimal. Maybe only 6% or so.
This puts the significance of array tilt in a whole new light. Pun
intended...
Of course there is a fee to download the entire document but the abstract is
here
http://tinyurl.com/4zf2syk
http://www.scopus.com/record/display.url?eid=2-s2.0-78951495350origin=inwar
dtxGid=kX6CkwoH_w_VL01NbmaciIC%3a2


Jim Duncan
North Texas Renewable Energy

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Re: [RE-wrenches] Xslent?

2011-01-10 Thread North Texas Renewable Energy Inc
How efficient is a capacitor in offsetting the power factor error? 99.9%...  
±2%...?
Jim Duncan
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Exeltech
  Sent: Sunday, January 09, 2011 9:03 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Xslent?


--- On Fri, 1/7/11, Peter Parrish peter.parr...@calsolareng.com  
wrote:


 What ever is done to reduce the reative power, it has to be done

 in real time (with a fraction of 0.016 seconds, the 60 Hz cycle).

 You can’t wait until later in the evening to solve a problem that

 is occuring during the day.




Peter is absolutely correct.  Power factor correction MUST occur on a 
half-cycle by half-cycle basis, and at the exact moment of power consumption by 
the reactive load.  Anything else won't be effective, and may in fact worsen 
the power factor at a given point in the grid. 







 Real time compensation can be often done with capacitors alone

 or in conjuction with some smart electronics. Remember that for

 short periods of time capacitors can store considerable amounts

 of energy and can smooth out these reactive currents.

 


Capacitors placed across a power line will store energy for exactly 
one-half cycle.  At that point, the polarity reverses, the capacitor is 
discharged to to zero, then recharged to the opposite polarity.  This process 
repeats every cycle.

What DOES take place is a phase shift (displacement) in the current 
flow relative to the voltage waveform.  Power factor correction is done with 
capacitor banks (we see them in substations and on power poles) to offset the 
power factor of the grid itself, which by its design is inherently inductive 
due to long runs of wire.  Very large motors will have individual tuning 
capacitors installed to offset inductive reactive current flow.  These 
capacitors are disconnected whenever the respective motor to which they're 
connected is not in use.  On occasion, excessive capacitance exists in a 
circuit that must be offset by inductance, but this is rare.


Like Tom Cruise said in Top Gun .. It's complicated.


Dan




--- On Fri, 1/7/11, Peter Parrish peter.parr...@calsolareng.com wrote:


  From: Peter Parrish peter.parr...@calsolareng.com
  Subject: Re: [RE-wrenches] Xslent?
  To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
  Date: Friday, January 7, 2011, 5:39 PM


  I know only a little about Power Factor “charges”, but we can figure 
out some other “engineering” issues.



  Power Factor is a measure of the amount of reactive (out-of-phase) 
power compared to real (in-phase) power. It is somewhat complicated but the PF 
is unity for 100% in phase and 0 for 100% out-of-phase power. 



  The important thing to remember is that (while holding the real power 
constant) for PFs less than unity there is in addition to the real power, and 
“in-flow” of power and an “outflow” of power four times a cycle. One might say, 
“Why do I care about reactive power? It flows in and out with no net 
contribution over the long run!). True, but the in-flow and out-flow represents 
higher currents on the lines and more  losses. Or it means that there have to 
be oversized service conductors to avoid the extra losses. Even if the losses 
are avoided, the higher currents can trip overcurrent protection devices, and 
of course the utility company needs to supply (and take back) the extra 
currents in real time.



  What ever is done to reduce the reative power, it has to be done in 
real time (with a fraction of 0.016 seconds, the 60 Hz cycle). You can’t wait 
until later in the evening to solve a problem that is occuring during the day.



  Real time compensation can be often done with capacitors alone or in 
conjuction with some smart electronics. Remember that for short periods of time 
capacitors can store considerable amounts of energy and can smooth out these 
reactive currents.



  I can well imagine how an inverter can be designed to generate both 
real and reactive power, and therfore an inverter can reduce the amount of 
reactive power that needs to be supplied by the utility company – but not when 
the sun isn’t shining. I suspect that these types of inverters will have 
oversized output circuit wiring to handle the reactive currents without 
adversely impacting their efficiency rating. 



  If I have time this weekend, I will take a look at Apparent’s website.

   - Peter

  Peter T. Parrish, Ph.D., President
  California Solar Engineering, Inc.
  820 Cynthia Ave. , Los Angeles , CA 90065
  CA Lic. 854779, NABCEP Cert. 031806-26
  peter.parr...@calsolareng.com  
  Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885

[RE-wrenches] Outback Mate Controller Issues

2010-12-09 Thread North Texas Renewable Energy Inc
It's a bit of a long shot but consider that the last solar maximum was in
2000 ad. An 11 year cycle would put us right about in the middle of another
peak. Occasional rogue solar flares, like the one in 1989 that knocked out
the entire Quebec power grid and part of the NW US grid do appear and vanish
within a day or two leaving behind only baffled humans and irate radio
operators.
Jim Duncan
  Good Morning All..we have recently had 2 off grid outback systems go
haywire.both have been running perfectly for more than 2 years.then
all of a sudden the mate stops allowing AC inputs.a variety of
troubleshooting indicated all components were fine.Outback support  took
care to help with the confirmation that all the components were
fine..finally with us being stumped, tech support asked us to unplug the
mate from the hub and replug it back in.Voila!  everything started
working properly again..only setting that seemed to be changed and
needed to be reset was that the chargers on the inverters were turned off
and a few button pushes later and this was also restored..
  Anyone else having any similar experiences?  This is puzzling as we
haven't ever had this kind of problem and for some coincidental reason we
had two systems both with long term smooth operating histories have the same
issue..we appreciated the quick, accessible, competent support from
Outback tech support but remain puzzled as to what may have triggered these
odd events..feedback appreciated!


  --
  Sunny Regards,
  Kirpal Khalsa
  NABCEP Certified Solar PV Installer
  Renewable Energy Systems
  www.oregonsolarworks.com
  541-218-0201 m
  541-592-3958 o
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Re: [RE-wrenches] Battery Cable REvistied

2010-11-30 Thread North Texas Renewable Energy Inc
Vaseline will also flow into the cable strands, just like solder, coating
and protecting all the internal strands. Almost too hot to touch is plenty
hot enough to allow it to flow. Too hot and it burns.
Jim Duncan
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of R Ray Walters
  Sent: Tuesday, November 30, 2010 1:54 PM
  To: RE-wrenches
  Subject: [Norton AntiSpam] Re: [RE-wrenches] Battery Cable REvistied


  We use the same inner melt heat shrink, I think. You don't know you have a
problem, until you cut that pretty heat shrink off 5 years later, and see
what is happening underneath.
  The reason we use the vaseline, is that it remains conductive, so we can
precoat the connectors before assembling and tightening. (Windy Dankoff
taught us that one)
  I would see the 3M coating as something to spray on after, but I would be
concerned about using it on contact surfaces before.
  I agree, heat can be an issue, so we use a high temp grease for
applications were the temp might get over 100 deg F.
  Maybe a combination might work best:  grease on the contact surfaces
before, and 3M spray outside after?


  R. Walters
  r...@solarray.com
  Solar Engineer








  On Nov 30, 2010, at 9:47 AM, Warren Lauzon wrote:


We use the “inner melt” type of heat shrink and have had few problems
with it compared to the standard heat shrink. As far as Lead plated lugs, I
am not sure I see much advantage to them. Also as far as coatings go, most
Vaseline and other standard grease type are way too temperature sensitive,
and in hot weather they just melt away – and they are also great
dust/bug/dirt gatherers. 3M and others make a spray on coating that hardens
somewhat that we have found to be much better. From the 3M website “Scotch®
Insulating Sprays 1601 and 1602 are electrical-grade, fast-drying enamel
sealers and insulators in pressurized cans. Full Description »  These
sealers protect surfaces against weather, moisture, corrosion, oil, alkalies
and acids. The sprays can afford easy access to hard-to-reach spots. Use
Insulating Spray sealers to spray over insulation on wire and cable splices,
as a general-purpose sealer, or for touch-up insulation on motor windings
and frames. Sprays are available in clear, red or black.”

The local Home Depot carries it here, also some electrical distributors.


From: R Ray Walters
Sent: Tuesday, November 30, 2010 9:26 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Battery Cable REvistied

HI Mark;

Where do you get the lead plated lugs? We used to special order tin
plated lugs from Del City, but they quit carrying them.
I found that the grease or vaseline coating was the most important
issue, though. Tin plated lugs would corrode just like the unplated ones,
except they first would lose their plating.
Lead plated lugs might just be the ticket, except you would still have
to keep the corrosion from creeping up under the heat shrink to the copper
cable.
I've had cables with corrosion going up the cable strands for over 6
past the lug. And yes we use heat shrink with the sealing adhesive inside;
the corrosion just travels right under it along the surface of the metal. I
actually found electrical tape seals better, it just doesn't look near as
good, so we still use heat shrink, and coat over the heat shrink with the
vaseline (or grease).

R. Walters
r...@solarray.com
Solar Engineer





On Nov 30, 2010, at 9:09 AM, Mark Frye wrote:


  I recently worked with a telecom specification that required lead
plated copper lugs on the battery side and I have been using the same on my
own systems for some time now.

  How important is it to use lead plated lugs on the battery side? Is
tin plated copper just as good so long as you coat well with grease etc.?

  Mark Frye
  Berkeley Solar Electric Systems
  303 Redbud Way
  Nevada City,  CA 95959
  (530) 401-8024
  www.berkeleysolar.com



--
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Glenn Burt
  Sent: Monday, November 29, 2010 6:03 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] Battery Cable REvistied


  Hi Ray,

  I have for my last 2 battery jobs used the Cobra X-Flex in 2/0 size
with MTW rating.

  At the battery end I have found the Thomas  Betts 54163-TB lugs,
available at my local Grainger store to be a good match both mechanically
and specification wise (also the correct hole size for M8 terminals in my
Concorde AGM’s).
  On the usual electrical equipment end, I use a Greaves Shoo-Pin
PT131FX20 as the appropriate reducer to a THHN stranding #2/0 size
(available through our local Graybar store, drop shipped to my office).
Because I am using a Sunny Island, of course nothing #2 fits… so I 

Re: [RE-wrenches] Protection against birds

2010-10-25 Thread North Texas Renewable Energy Inc
Lee
I haven't tried rubber snakes but most living creatures are afraid of them.
You might give it a try.
Jim Duncan
**

Hi Wrenches,

My prospect has an existing problem with birds (black birds, pigeons,
and sparrows) nesting on their roof in every available nook and
cranny.  They are concerned about the birds soiling the modules.  I
have suggested putting a wire mesh around the array so that the birds
can't get under the array and build nests.  I am concerned about the
nests that will be built along the top of the array on the wire mesh
that I have so conveniently located for them.  If there are too many
nests then the air flow up and under the array could be compromised.

Any thoughts?  Possibly spikes along the top of array to discourage
landing, pictures of cats, or warning signs - Birds-High Voltage go
further South

Thanks!

Lee
--
Lee Bristol
NABCEP Certified Solar Designer/Installer


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Re: [RE-wrenches] The perfect solar ready roof

2010-10-22 Thread North Texas Renewable Energy Inc
Phil hits the nail on the head, it sounds like we've both been down this
road. Problem is it's not always as simple as asking the roofers to do their
job your way when you are not signing their paycheck.
I contracted a metal roof PV installation a few years back but only got the
job on the condition, by the very fastidious homeowner, that I could verify
that the installation won't cause leaks or void the warranty on the 2 year
old roof. He gave me the roofers name and the roofing product and mfgr. I
researched the manufacturers installation requirements for our inland
climate. Then I called the roofer and asked if the 16 wide panels were
installed per the mfgrs specs.
He proceeded to go ballistic, telling me that if I put one module on 'his'
roof he would void the warranty. Even after sending him links to the S5
engineering test results he refused to even talk to me. Finally the customer
had to have a long talk with the guy before he was convinced his roof had
been installed correctly.
Bottom line you cannot ever be certain about the quality of the installation
by someone else.  Besides, the homeowners insurance company will have the
last word on whether a PV mounted roof, found across the street after a
windstorm, was installed right or not.
CYA
Jim Duncan
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Phil
Undercuffler
  Sent: Thursday, October 21, 2010 10:29 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] The perfect solar ready roof


  There is a big difference between standing seam metal roofs and surface
screwed metal roofs.  With surface screwed (aka ProPanel or Ag Panel),
screws penetrate through the roof skin and rely upon a neoprene gasket under
a cupped washer to provide the weather-tight seal.  It makes a pretty good
seal and I've used it on my own home, but I don't think I'd use it in
Montana and I sure wouldn't try to attach PV over it.  The days of lagging L
feet through the roof deck are thankfully waning, and there is almost no
practical way to use a flashed method of mounting with surface screwed
metal.


  With standing seam roofs, the metal is formed into long U shaped pans. As
each pan is installed, the roofer nails L shaped clips to the deck with
one side of the clip butted up against the latest pan.  The next pan is
butted up against the first, which captures the clip between the two.  The
upward facing legs of the U (and clip) are then crimped and folded over,
locking them together and forming a watertight seal.  I had a standing seam
roof on my home in Cincinnati -- eighty years old and still going strong.


  The biggest challenge with attaching PV to standing seam roofs is not how
well the modules are attached to the skin, but how well the skin is attached
to the structure.  Read the archives, but in the end this really comes down
to how close the roofer installed the clips.  This is where the 4 that
Andrew mentioned comes into play (seems a little excessive to me, but what
the heck, I'm not a roofing dude and this isn't something you want to do
twice). The dream scenario part comes in when you realize that YOU get to
drive the bus on how closely the clips are installed, as opposed to being
presented with a roof where you have no idea how many clips were used, what
the spacing is, or even whether nails or screws or bubble gum were used to
connect them to the deck.  The folks that make the S-5 clamp know metal
roofs, and they can help you determine what spacing works for your
application.  Get that into the contract, and make sure someone is on site
providing oversight when the roof is installed.


  As far as some of the other options which were presented -- yes, lagging
into engineered I-beams is probably not a good idea without checking with
the manufacturer, but adding a second layer of ply doesn't suddenly make a
structural base for lag screws.  Lag screw pull-out resistance is provided
by inches of thread embedded into solid wood, and shiners (fasteners that
poke through the deck into the attic space) won't give any real strength. If
it's really 1/2 ply, adding a layer of 3/4 ply would give you 1-1/4 of
wood -- do the math and see if that's enough for your climate. Adding 2x
blocking would be an option if you have access to the attic, but you need to
make sure the loads transfer to the rafters (I-beams), rather than
concentrate on the deck.  Nailing the blocking would be fine -- after all,
that's how houses are built.  Lagging the blocking as suggested by someone
earlier, however, will not only be insanely difficult but risk splitting the
top chord of the beam.  If you split that, I would immediately stop what
you're doing and consult with the I-beam manufacturer.  Big liability moment
there.


  But I'd avoid all that lags, nails, plywood and blocking entirely, put on
a standing seam metal roof with adequate clips and install the PV with S-5
clamps.


  My .02

  Phil 

Re: [RE-wrenches] VAWT recommendation

2010-10-21 Thread North Texas Renewable Energy Inc
Greg,
keep in mind this is the US military we're talking about. They neither think
nor function in reality a large part of the time. They are trained to follow
orders and are not allowed to think for themselves. Maybe you've never
served
Jim Duncan
**
Kelly,

I've never seen one or heard of one that produces power or lasts.  If you
install these your name is on them.  If they don't work it reflects on you
and your business.  I'd write the prime contractor a short note letting
them know that you cannot find a VAWT that you can recommend with a clear
conscious and because you don't want he and his company to wind up with a
black eye, your not going to recommend a VAWT to him for purchase.

If he's smart he'll tell the Navy he can't get a knowledgeable person with
a conscious to sell him one and they'll do the right thing and either
install a HAWT of good lineage or more solar.

Best,

Greg Egan
Remote Power Inc.

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 Today's Topics:

1. Re: VAWT recommendation (Dan Fink)
2. Re: Mounting Enphase when using S-5-PV Clamps (benn kilburn)
3. Re: The perfect solar ready roof (Hans Frederickson)
4. Re: VAWT recommendation (Kelly Keilwitz, Whidbey Sun  Wind)
5. Re: VAWT recommendation (Dan Fink)
6. Re: Mounting Enphase when using S-5-PV Clamps
   (North Texas Renewable Energy Inc)
7. Re: VAWT recommendation (Kelly Keilwitz, Whidbey Sun  Wind)
8. Re: Inverter 1741 Listing Process (Exeltech)
9. Re: The perfect solar ready roof
   (North Texas Renewable Energy Inc)
   10. Re: The perfect solar ready roof (Chris Daum)
   11. Re: The perfect solar ready roof (Richard L Ratico)
   12. Re: The perfect solar ready roof (Chris Daum)
   13. Re: VAWT recommendation (Darryl Thayer)
   14. Re: The perfect solar ready roof (benn kilburn)


 --

 Message: 1
 Date: Wed, 20 Oct 2010 15:16:46 -0600
 From: Dan Fink dan...@hughes.net
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Subject: Re: [RE-wrenches] VAWT recommendation
 Message-ID: 4cbf5c3...@hughes.net
 Content-Type: text/plain; charset=ISO-8859-1; format=flowed

 Kelly;

 I would insist on a years worth of actual wind speed versus energy
 output data performed by an unaffiliated third party, before even
 touching this project with a 10-foot gin pole.

 DAN FINK
 Buckville Energy Consulting LLC

 Kelly Keilwitz, Whidbey Sun  Wind wrote:
 Wind wrenches,
 We have a subcontract to install 30kW of VAWT, along with 30kW of PV for
 the Navy. The Navy specified Helix Wind turbines, and is adamant on
 sticking with VAWTs, although they may accept an alternative. The GC we
 are working under is sufficiently scared of Helix to look for a viable
 alternative. Are there any?!

 The GC has done some research and wants to use the UGE-4K from Urban
 Green Energy http://www.urbangreenenergy.com
 It's an H-style lift machine that appears to have several European
 certifications on safety, power performance, noise, and vibration.

 Anyone know anything about these turbines or company? UGE's address is
 NY. Roy?

 Thanks,
 -Kelly

 Kelly Keilwitz, P.E.
 Whidbey Sun  Wind
 Renewable Energy Systems
 ke...@whidbeysunwind.com
 360-678-7131
begin_of_the_skype_highlighting  360-678-7131  end_of_the_sk
ype_highlighting



 --

 Message: 2
 Date: Wed, 20 Oct 2010 16:17:36 -0600
 From: benn kilburn b...@daystarsolar.ca
 To: Wrenches re-wrenches@lists.re-wrenches.org
 Subject: Re: [RE-wrenches] Mounting Enphase when using S-5-PV Clamps
 Message-ID: col121-w2359be547c2d1a3c956ce5ad...@phx.gbl
 Content-Type: text/plain; charset=windows-1252


 Not a lot of you guys in the field today 'eh?  I was just checking a spec
 on my laptop and noticed i had a wireless signal and a mailbox full of
 great feedback, thanks again everyone!!!
  I'll go over all the details from everyone a little more when i'm done on
 site for the day.  For a few of you i just wanted to show you this link
 to the S-5-PV clamp, which is different from just the S-5! clamp   Click
 here to learn more.   The S-5-PV does not need rails, the mod frames sit
 on the 'mounting disc' which can accommodate one or two modules.  BUT,
 with the Enphase system, this leave no where

Re: [RE-wrenches] The perfect solar ready roof

2010-10-20 Thread North Texas Renewable Energy Inc
Chris
You would need to use something like the Unirac Fast foot to attach your PV
standoffs. Fast foot uses multiple smaller gauge screws into the decking,
necessary since engineered beams are not able to provide the 4-5 inches of
solid wood needed for traditional lag bolts. The engineered beams you speak
of, while rigid light-weight and cost-competitive with dimension lumber, are
usually recommended for joists or floor beams though not usually used for
rafters.
I'm curious, how did the homeowner get 1/2 inch decking past the building
inspector?

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
NABCEP Certified Solar PV
Installer No.31310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Chris Daum
  Sent: Tuesday, October 19, 2010 9:58 PM
  To: 'RE-wrenches'
  Subject: [RE-wrenches] The perfect solar ready roof


  Dear Wrenches:

  I have a composite (shingle) roof at hand, and the owner wants to upgrade
it to a metal roof and install a 5kw+ array on it.   The rafters are those
(sort of) particle board I-beams covered with 1/2 plywood (and shingles).
What's the best metal roofing you could suggest--and would you beef up the
wood to lag into?

  Thanks for all your input.

  Chris Daum
  Oasis Montana Inc.
  406-777-4309
  406-777-0830 fax
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Re: [RE-wrenches] Mounting Enphase when using S-5-PV Clamps

2010-10-20 Thread North Texas Renewable Energy Inc
Benn
just bear in mind that any adjustment of the module height, must be
performed by turning a jam nut under the S5-PV clamps mounting surface and
will need to be done from below using an open-end wrench! If the ribs are
pretty level that may not be such a chore. But I've seen some pretty unlevel
metal ribs on older roofs.
Carry along a 10-12 foot rail section for a straightedge to get the heights
on the money before you start to clamp modules.

Jim Duncan
North Texas Renewable Energy
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of benn kilburn
  Sent: Wednesday, October 20, 2010 5:18 PM
  To: Wrenches
  Subject: Re: [RE-wrenches] Mounting Enphase when using S-5-PV Clamps


  Not a lot of you guys in the field today 'eh?  I was just checking a spec
on my laptop and noticed i had a wireless signal and a mailbox full of great
feedback, thanks again everyone!!!


   I'll go over all the details from everyone a little more when i'm done on
site for the day.  For a few of you i just wanted to show you this link to
the S-5-PV clamp, which is different from just the S-5! clamp   Click here
to learn more.   The S-5-PV does not need rails, the mod frames sit on the
'mounting disc' which can accommodate one or two modules.  BUT, with the
Enphase system, this leave no where to mount the inverters.  Bill made a
good point; save this mounting method for string inverter systems.
  We are now planning this project using just the S-5 clamp/L-foot/rail
system.  No problems.


  Back at 'er!

  benn
  DayStar Renewable Energy Inc.
  b...@daystarsolar.ca
  780-906-7807
  HAVE A SUNNY DAY

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Re: [RE-wrenches] The perfect solar ready roof

2010-10-20 Thread North Texas Renewable Energy Inc
MessageAfter re-reading your original letter Chris, it sounds like the roof
makeover hasn't happened yet. If that's the case suggest to the owner that,
based on the 100 years or so of combined professional experience of the PV
installer community, he should not use the engineered rafters or the 1/2
decking if he's wanting PV on top.
Pull out a copy of the International Building Code and show him.

not a roofer,

Jim Duncan

 Dear Wrenches
 have a composite (shingle) roof at hand, and the owner wants to upgrade it
to a metal roof and install a 5kw+ array on it.   The rafters are those
(sort of) particle board I-beams covered with 1/2 plywood (and shingles).
What's the best metal roofing you could suggest--and would you beef up the
wood to lag into?
  Thanks for all your input.
  Chris Daum
  Oasis Montana Inc.
  406-777-4309
  406-777-0830 fax
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Re: [RE-wrenches] kee klamp fittings

2010-10-07 Thread North Texas Renewable Energy Inc
Here's their online catalog with part numbers.
http://commercecenter.keeklamp.com/Main.asp

Jim Duncan

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of jay peltz
Sent: Thursday, October 07, 2010 10:13 AM
To: RE-wrenches
Subject: [RE-wrenches] kee klamp fittings


HI All,

Any recommendations about where to get Kee Klamp or Hollaender fittings.

Would be for a ground rack, Steel 1.5 pipe.

thanks,

jay

peltz power
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Re: [RE-wrenches] Battery capacity testers

2010-10-05 Thread North Texas Renewable Energy Inc
Bob
since we've scheduled 2 days for the 400a upgrade and generator installation, a 
8-12 hour static period for the batteries won't be a problem. I suspect that 
the half day battery rest before testing VOC is not usually an option for most 
installers on service calls so their diagnosis could be consistently off the 
mark. 
If my VOC test finds a low cell I want to be able to check it with the capacity 
tester but I don't find anything rated below 12v. My original question was not 
do capacity testers work, I know they do, but which brand is reliable and 
accurate. Seems that no one uses them so the question goes unanswered. 
http://www.buchmann.ca/article25-page1.asp A good article on the topic is here 
for Wrenches enlightenment on newer testing technology. 
As for Daryls concern of liability, I have this customers initials beside the 
paragraph declining a maintenance contract on our original 2006 agreement. 
This customer will pay for the battery maintenance  testing. 
Jim Duncan
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of bob ellison
  Sent: Monday, October 04, 2010 10:15 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] Battery capacity testers


  The only way to do a capacity test is with a load bank over the rated 
discharge period of the batteries, it they have a 6 hour rate, use that one. 
The 20 hour rate takes too long! Voltage is a moving target and pretty much 
useless unless the battery has been sitting with no charge or discharge for 12 
hours or so, and all that tells you is the state of charge nothing about the 
capacity of the battery.

   

  If you are going to buy a load bank the old resistor load banks are the best 
choices, the newer electronic units are too sensitive to damage and the failure 
rate is quite high according to my suppliers. They have gone back to the 
resistor banks in most cases. The load banks can test up to a 48 volt bank at 
one time, so you don’t need to test each cell for 6 hours, you can spend 6 
hours and test them all at once! But your still going to spend 6 hours to do a 
correct test

   

  My first experience with gels was bad enough to make me swear off them and 
that was 18 years ago. I am sure they have I improved but most of my work is 
off grid and flooded work best in that use.

   

  Later,

  Bob Ellison

   

   

   

   

  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of North Texas 
Renewable Energy Inc
  Sent: Monday, October 04, 2010 9:36 AM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Battery capacity testers

   

   

  Todd

  I've heard the same arguement, as well as its inverse. The battery choice was 
the decision of the system owner. I know they are more sensitive to 
charge/discharge abuse but I see the full charge rate last week at 52.xx V, 
just like day 1and I trust the Trimetric and the Sunny Islands. We're taking 
down the entire system to upgrade  install a 400A transfer switch so the 
batteries will have time to stabilize for the VOC check  cleaning. 

  I guess a more accurate question would be is it good enough to properly check 
cell VOC and not bother with the discharge capacity check? A compromise could 
be cap check 12V blocks of cells instead of all 24 separately. Or is the 
capacity checker a waste of money.

  Jim

   

   

   

   Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of 
toddc...@finestplanet.com
  Sent: Monday, October 04, 2010 2:23 AM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Battery capacity testers

I know many on this list disagree, but this sounds SO typical for sealed 
batteries. It is why I never use em... never! If they are 5 years old, you are 
probably at the limit of their life. Replace em with flooded lead calciums and 
your customers (and you) will be happy for 20+ years.

my .o2

Todd



On Sunday, October 3, 2010 9:28pm, North Texas Renewable Energy Inc 
nt...@1scom.net said:

I have a customer with a set of 24 Concord PVX-6480s that have twice failed 
during grid outages during the night. No large loads are on the critical load 
panel and, since it's at night when they drop to 50% dod, I'm not sure what's 
up with them. I plan on cleaning and retightning all the cable connections 
first to eliminate that possibility then checking VOC of each cell. 

Eventually we'll install a 25 kW genset but my first task is to find out 
the state of the batterys. The system turns five next spring so I don't think 
they are near an early death. The BOS is 2 Sunny Island 4248s with upgraded 
chipsets and the charger is set to spec though that may need to be bumped up. 
The only culprit I suspect is the high summer temperatures in this 
unconditioned equipment room. 

Finally it may be time to invest in a capacity

Re: [RE-wrenches] Battery capacity testers

2010-10-04 Thread North Texas Renewable Energy Inc

Todd
I've heard the same arguement, as well as its inverse. The battery choice was 
the decision of the system owner. I know they are more sensitive to 
charge/discharge abuse but I see the full charge rate last week at 52.xx V, 
just like day 1and I trust the Trimetric and the Sunny Islands. We're taking 
down the entire system to upgrade  install a 400A transfer switch so the 
batteries will have time to stabilize for the VOC check  cleaning. 
I guess a more accurate question would be is it good enough to properly check 
cell VOC and not bother with the discharge capacity check? A compromise could 
be cap check 12V blocks of cells instead of all 24 separately. Or is the 
capacity checker a waste of money.
Jim
 


 Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of 
toddc...@finestplanet.com
Sent: Monday, October 04, 2010 2:23 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Battery capacity testers


  I know many on this list disagree, but this sounds SO typical for sealed 
batteries. It is why I never use em... never! If they are 5 years old, you are 
probably at the limit of their life. Replace em with flooded lead calciums and 
your customers (and you) will be happy for 20+ years.

  my .o2

  Todd



  On Sunday, October 3, 2010 9:28pm, North Texas Renewable Energy Inc 
nt...@1scom.net said:


  I have a customer with a set of 24 Concord PVX-6480s that have twice failed 
during grid outages during the night. No large loads are on the critical load 
panel and, since it's at night when they drop to 50% dod, I'm not sure what's 
up with them. I plan on cleaning and retightning all the cable connections 
first to eliminate that possibility then checking VOC of each cell. 
  Eventually we'll install a 25 kW genset but my first task is to find out the 
state of the batterys. The system turns five next spring so I don't think they 
are near an early death. The BOS is 2 Sunny Island 4248s with upgraded chipsets 
and the charger is set to spec though that may need to be bumped up. The only 
culprit I suspect is the high summer temperatures in this unconditioned 
equipment room. 
  Finally it may be time to invest in a capacity tester. What brand is popular 
among those Wrenches with lots of experience in diagnosing a batterys health? 
The Concord DC5000 only comes in 12  24 V models and these are 2V cells. 
  Thanks as always

  Jim Duncan
  North Texas Renewable Energy
  486 W.N. Woody Road
  Azle Texas 76020
  NABCEP Certified Solar PV
  Installer No.31310-57
  TECL 27398
  nt...@1scom.net 
  817.917.0527
  www.ntrei.com




  Sent from Finest Planet WebMail.
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[RE-wrenches] Battery capacity testers

2010-10-03 Thread North Texas Renewable Energy Inc
I have a customer with a set of 24 Concord PVX-6480s that have twice failed
during grid outages during the night. No large loads are on the critical
load panel and, since it's at night when they drop to 50% dod, I'm not sure
what's up with them. I plan on cleaning and retightning all the cable
connections first to eliminate that possibility then checking VOC of each
cell.
Eventually we'll install a 25 kW genset but my first task is to find out the
state of the batterys. The system turns five next spring so I don't think
they are near an early death. The BOS is 2 Sunny Island 4248s with upgraded
chipsets and the charger is set to spec though that may need to be bumped
up. The only culprit I suspect is the high summer temperatures in this
unconditioned equipment room.
Finally it may be time to invest in a capacity tester. What brand is popular
among those Wrenches with lots of experience in diagnosing a batterys
health? The Concord DC5000 only comes in 12  24 V models and these are 2V
cells.
Thanks as always

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
NABCEP Certified Solar PV
Installer No.31310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com
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Re: [RE-wrenches] fewer wires, mo bettah?

2010-09-20 Thread North Texas Renewable Energy Inc
The only potential problem I see might be from one unbalanced string,
shading for instance.
Otherwise the 4 2%r strings feeding back thru a conductor with 1%r should
be no problem.
What could possibly go wrong
Jim
  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Hans
Frederickson
  Sent: Monday, September 20, 2010 6:52 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] fewer wires, mo bettah?


  Marco,
  In this case, slightly differing resistance between your grounded and
ungrounded conductors will not make any difference. You will just need to do
your DC voltage drop calculations for each half separately, instead of the
typical voltage drop calculation that uses wire length x 2. Different
resistance in parallel battery cables is an important issue, but that's not
what you're talking about.

  Regards,
  -Hans




--
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Marco
Mangelsdorf
  Sent: Monday, September 20, 2010 11:08 AM
  To: 'RE-wrenches'
  Subject: [RE-wrenches] fewer wires, mo bettah?


  Check this out.



  Four series strings of mods on a same plane roof feeding a larger Sunny
Boy or Fronius inverter.



  Four #10 conductors for the ungrounded, fused (at the inverter)
conductors.  And for the grounded conductor, a single, common, larger
conductor from those four strings.



  So instead of four pairs of wires, or eight total, I'm using just five
(plus ground).



  Assuming that the larger grounded conductor is adequately sized taking
into account conduit fill and temp derate for exposed conduit, does anyone
see a problem in doing this?



  I've already been doing this for several years with no problems that I can
tell.  But it occurred to me whether different resistances between the
ungrounded conductors and the grounded conductor might be an issue.



  Feedback appreciated.



  Thanks,

  marco


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Re: [RE-wrenches] ARRA Question

2010-09-19 Thread North Texas Renewable Energy Inc
The initial ARRA money, issued to states based on their population, was
released just about a year ago. The portion that came to Texas was ~$225
million, maximum grant amount was $2 million.
Of the 215 grant applications that made the final cut probably 95% were from
cities and ISDs. I had the good fortune to be chosen as one of ten
evaluators statewide who had to read every one of the apps, at least
specific portions. Of the 3 pages of specific items that evaluators were
asked to grade on a scale of 1 to 5, none mentioned NABCEP as a requirement
by the state. However a number of both cities and ISDs made NABCEP a
requirement for qualifying as the chosen one to complete the installation. I
didn't make a mental note of how many NABCEP qualified apps there were
because it was not among the listed item of importance. Quite a few had it
as a requirement as I recall.
As an aside, several years ago a municipally owned electric utility in Texas
wanted to make NABCEP a mandatory requirement for any 'qualified' installers
of utility rebated residential or commercial PV installations. The city
attorney noted that the first time an otherwise qualified installer
challenged that requirement in court, the city would lose. They modified the
requirement to require someone 'qualified to sit for the PV certification
test' be employed by the installer. That seems to be the model followed by
other munis, REPs and TDs offering rebates in Texas.
NABCEP has emphasized this difference, licensed vs. certified, numerous
times.

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
NABCEP Certified Solar PV
Installer No.031310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Allan
Sindelar
  Sent: Sunday, September 19, 2010 11:22 AM
  To: RE-wrenches
  Subject: [RE-wrenches] ARRA Question


  Does anyone know if NABCEP is a requirement for any project that uses ARRA
funding?
  Thank you,
  Allan

  --

  Allan Sindelar
  al...@positiveenergysolar.com
  NABCEP Certified Photovoltaic Installer
  EE98J Journeyman Electrician
  Positive Energy, Inc.
  3201 Calle Marie
  Santa Fe, New Mexico 87507
  505 424-1112
  www.positiveenergysolar.com
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Re: [RE-wrenches] Module Ground (was The Demise of Reason)

2010-09-13 Thread North Texas Renewable Energy Inc
Owing to a strong lack of political correctness, I would point out the
obvious; Underwriters Labs decisions are strongly influenced by industries
that stand to financially benefit from UL rule making. Those component
manufacturers pay a lot to have their products listed. Who among us has not
grimaced at having to pay ridiculously high prices for simple electrical
components, simply because it has the UL stamp.
The PV industry is a long way from having that kind of clout. Even a
revolutionary invention like the WEEB is not judged solely on its merits.
And with its long and monopolistic history, UL is not about to cut a bit of
slack to another upstart competitor like ETL.
My $0.02

Jim Duncan
North Texas Renewable Energy
NABCEP Certified Solar PV
Installer No.31310-57
TECL 27398
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Joel Davidson
  Sent: Monday, September 13, 2010 6:18 PM
  To: RE-wrenches
  Subject: [RE-wrenches] Module Ground (was The Demise of Reason)


  Bill,

  You and John Wiles have shown leadership on the module grounding issue. It
would be good to know who at UL is preventing a universal solution so that
this issue can be resolved at the highest level once and for all. What do
you suggest for the course of action?

  Joel Davidson





--
  From: Bill Brooks billbroo...@yahoo.com
  To: RE-wrenches re-wrenches@lists.re-wrenches.org
  Cc: Christopher Flueckiger christopher.fluecki...@us.ul.com; Tim Zgonena
timothy.p.zgon...@us.ul.com
  Sent: Mon, September 13, 2010 8:44:39 AM
  Subject: Re: [RE-wrenches] The Demise of Reason

  Peter,

  No tone was intended. The theme of your post was good, but the subject was
  misleading. The fact that you were shocked twice by my questioning your
  subject means that you misunderstood the tone of my questioning of your
  subject title. I misunderstood your post and reacted to a very negative
  subject heading that gave the impression that the WEEB product was
generally
  experiencing its demise.

  I have heard of a few companies that have withdrawn information about the
  WEEB in their literature, but I was unaware that SunPower was one of them.

  Grounding of module frames has been a big issue for over a decade and
module
  manufacturers have not done a lot to help the installer in this area. When
  UL cracked down on the haphazard way that grounding was being approached
in
  the field, it became a major issue. Manufacturers had to retest many of
  their products and provide details on the methods allowed in their
manuals.
  Since adding grounding options to a module required additional testing
which
  was expensive, many manufacturers went the easiest route to get approved.
  This was not good for products like the WEEB since it now required testing
  with every module type. In addition, my understanding is that UL has not
  allowed the WEEB on UL-listed products since the product was not evaluated
  by UL and they do not have the test data that supports how it was
evaluated.
  That may be the source of the issue with SunPower--you would have to ask
  them directly.

  We need a more generic approach to grounding and that is what is currently
  underway. Grounding and bonding is extremely important and jurisdictions
are
  focused on it for obvious safety reasons. We need solutions that are
clearly
  reliable and straightforward so that installers and jurisdictional
  authorities don't have to constantly be revisiting the issue.

  Bill.


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
  [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Peter
  Parrish
  Sent: Monday, September 13, 2010 7:18 AM
  To: 'RE-wrenches'
  Cc: 'Christopher Flueckiger'; 'Tim Zgonena'
  Subject: Re: [RE-wrenches] The Demise of Reason

  Bill (and Chris and Tim),

  Be a little bit more careful in your choice of subjects...?

  I am shocked, shocked that you would use that tone with me.

  If you would re-read my post, I talked about three things:

  (1) SunPower's no longer supporting the WEEB clip technology and
regressing
  to the ILSCO GBL-4DBT.

  You are right about the insertion of the star washer between the lug and
  module frame. I wonder what SP's response to that might be...

  (2) As for SP's comment that they pulled the WEEB clip, due to UL testing
  changes. Does anyone close enough to the situation know what this means?

  (3) I never mentioned the SP IFF clip. I mentioned the Tyco SolKlip.

  SP mentions the IFF in their literature but do not offer it to their
dealers
  (as far as I know), and I haven't been able to find it yet in their
product
  literature, except for a small low-resolution image. I assumed that the
Tyco
  SolKlip was a different component -- however it may be similar or may be
  

[RE-wrenches] Sunny Backup set

2010-09-03 Thread North Texas Renewable Energy Inc
Wrenches,

A SMA CD with their 2009-2010 product guide has a Sunny Backup Set listed.
It works with grid-battery systems and a genset but I cannot find any US
distributors that carry it. Couldn't find it on the SMA-America www site
either.
Does anyone know about its availability in the US?  I'd love to get my hands
on the installation manual because it sounds like just what I need for
upgrading a battery-grid install from years ago. The owner now wants a 25 kW
generator added and the old SMA Gen-Man device seems to have become
unavailable too.
Any clues would be appreciated.
Y'all have a great Labor Day

Jim Duncan
North Texas Renewable Energy
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Re: [RE-wrenches] Sunny Backup set

2010-09-03 Thread North Texas Renewable Energy Inc
Dick
I did email SMA Monday  a reply followed your Wrench reply to my inbox this
afternoon.
As I suspected, they are not [yet] available in the states. It looks as
though one Sunny Backup will replace 2 Sunny Islands. Technologically it's
par for the course coming from SMA.
Maybe they are waiting to move their US supply of SIs.

Jim

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Richard L
Ratico
Sent: Friday, September 03, 2010 3:03 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Sunny Backup set


Have you called SMA directly? SMA has other neat stuff that's only available
outside the US. Apparently they don't think there's enough demand here to go
through the listing process.

Dick Ratico
Solarwind Electric

--- You wrote:
Wrenches,

A SMA CD with their 2009-2010 product guide has a Sunny Backup Set listed.
It works with grid-battery systems and a genset but I cannot find any US
distributors that carry it. Couldn't find it on the SMA-America www site
either.
Does anyone know about its availability in the US?  I'd love to get my hands
on the installation manual because it sounds like just what I need for
upgrading a battery-grid install from years ago. The owner now wants a 25 kW
generator added and the old SMA Gen-Man device seems to have become
unavailable too.
Any clues would be appreciated.
Y'all have a great Labor Day

Jim Duncan
North Texas Renewable Energy
--- end of quote ---
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Re: [RE-wrenches] Testing LSAs

2010-08-31 Thread North Texas Renewable Energy Inc
For the first time since 2004 we got a residential PV red tag for non-listed
surge supressors. I just took them off and replaced them after we got the
green tag. Of course he also red-tagged the copper ground plate because it
was not thick enough. Go figure

Jim Duncan
North Texas Renewable Energy


  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Andrew Truitt
  Sent: Tuesday, August 31, 2010 8:09 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Testing LSAs




  Question: Since the Delta lightning arrestors are not UL Listed, do they
threaten the UL compliance of the PV system as a whole?


  - Andrew Truitt
  Currently of Standard Solar
  Free agent in the Denver area as of 10/6/10




  On Tue, Aug 24, 2010 at 6:02 PM, Peter Parrish
peter.parr...@calsolareng.com wrote:

I would think that an ohmmeter set to the 10 Mega-ohm setting (or the
highest setting possible), would be the first test. I would like to see
something on the order of 750 k-ohms (3/4 of a mega-ohm).

But the system should be tested at a higher voltage, than that available
from a DMM. Apply 240 Vac and measure the RMS current. It should be
should
be 0.3 mA or less.

Finally, these puppies really need to be tested at much higher voltages,
perhaps someone knows how to use that megohmmeter to test? What does the
manu recommend, “if suspect, throw it away and buy a new one”?

- Peter

Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of
Kristopher
Schmid
Sent: Tuesday, August 24, 2010 1:30 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Testing LSAs


What is the best method for testing the integrity of a DC and/or AC
lightning surge arrestor?  Specifically, i use the Delta LA units.  I
know
they should be replaced if they look Bar-B-Qued, but otherwise...?

Thanks,
Kris Schmid

Legacy Solar
864 Clam Falls Trail
Frederic, WI 54837
715-653-4295
sol...@legacysolar.com
www.legacysolar.com



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  --
  Don't get me wrong: I love nuclear energy! It's just that I prefer fusion
to fission. And it just so happens that there's an enormous fusion reactor
safely banked a few million miles from us. It delivers more than we could
ever use in just about 8 minutes. And it's wireless!

  ~William McDonough

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Re: [RE-wrenches] roof noise after solar install.

2010-08-30 Thread North Texas Renewable Energy Inc

Matt covered about everything but one question's left. Did the homeowner
have new decking installed prior to the new 3-tabs? If so, and if they
failed to leave a space between the 4x8 sheets of ply or OSB, the heat 
moisture can cause swelling that can buckle the edges of the wood. It can
pull nailheads loose from the plywood edges and rafters.
If the metal or plastic spacer clips are visible between sheets from the
attic then this is not the problen. Next might be to call Ghostbusters©.
Regards
Jim Duncan

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Darryl
Thayer
Sent: Monday, August 30, 2010 11:59 AM
To: gilliga...@gmail.com; RE-wrenches
Subject: Re: [RE-wrenches] roof noise after solar install.


Sorry so slow getting back, I put answers int questions
Thanks Matt

--- On Mon, 8/30/10, Matt Lafferty gilliga...@gmail.com wrote:

 From: Matt Lafferty gilliga...@gmail.com

 Darryl,

 No answers. Just questions in search of answers.

 Is this a single-layer comp roof? Yes
 Did the noises begin immediately after the install? YES (as far as I know)
 Were there any questionable structural issues noted during
 install? No
 Is it possible that one or more bolts aren't completely
 tightened? (Take a
 good look at your footing to rail connections.)I will look again but it is
hard to see under modules)
 Can you get into the attic and inspect the rafters/trusses? Yes I did
 (Make sure you
 don't have a busted rafter) I will double check
 What was the temperature during install compared to normal
 daytime highs It was warm, maybe 90F
 when it's making all this racket? (I've heard of
 winter-installs making
 noise during the summer)Just finished the install so summer and summer
noises
 What does it sound like from outside the house? (i.e. is
 the pitch or tone of the sounds very different)  I will listen on Tuesday
 Can the source of the sound be isolated to one point or
 region? (i.e. only
 on the longest rails)not so far
 What is the temperature range like on the days it's being a
 nuisance? (i.e.
 45-95, or 55-85, etc.) We have typically been 55 at night and 90 during
the day ((not roof temperature of course))
 Are these jumbo modules? (large modules have greater
 absolute expansion
 between attachments than smaller modules) No normal size

 When you go out there, be prepared to install a pair of
 expansion splices
 for each long rail set, but don't expect that to be the
 silver bullet.
 Unirac says you only need them every 45 feet. If your
 situation is under
 30', I expect you have another problem. Installation manual
 here:
 http://www.unirac.com/pdf/ii908.pdf

 Pray for silent roofs,

 Matt Lafferty




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Re: [RE-wrenches] The Genie Lens

2010-08-13 Thread North Texas Renewable Energy Inc
Wrenches

And with any Fresnel-type lens, the focal length is very critical. Applying
the film directly to the cell would be better than sticking a full sheet
onto the glass since glass thickness will vary between module brands.

Jim Duncan

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Joel
Davidson
Sent: Friday, August 13, 2010 11:36 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] The Genie Lens


Wrenches,

Rick Lewandowski (founder of SunWize) and his team have been making PV
modules with an optical film. See http://www.prismsolar.com/  Prism Solar's
primary advantage is less PV cell material lowers cost.

How Prism Solar differs from SolOptics:
- film is laminated with the cell so it does not get wet,
- holographic material is UV stable and is used in extraterrestrial
applications,
- tests have shown PS holograms degrade less than 0.04% per year compared to
silicon cells at 0.5-1% per year,
- angular and spectral multiplexed holograms result in cooler running cells
and useful light down to 0.25 suns.

Rick has worked several years to get Prism Solar ready for primetime. See
their video and live test results and tell me what you think.

Best regards,
Joel Davidson

- Original Message -
From: Mark Dickson m...@oasismontana.com
To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
Sent: Thursday, August 12, 2010 9:43 AM
Subject: Re: [RE-wrenches] The Genie Lens


 They claim that their film should last the 20 year lifespan of the
 modules.  With most warranties at 25 years and modules lasting much longer
 than that, that claim does not do them much justice.  I can't imagine
 modules will work very well with a tarnished or degrading film on them.
 Imagine how pissed a customer would be trying to peel that crap off after
 a
 few years getting baked in the sun.
 I am sure the module manus would love to disqualify any warranty claims
 that
 came back with this stuff on it.

 Also, they claim a 4-12.5% increase.

 Best regards,

 Mark Dickson,
 NABCEP Certified Solar PV Installer T
 Oasis Montana Inc.


 -Original Message-
 From: re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Peter
 Parrish
 Sent: Thursday, August 12, 2010 10:17 AM
 To: 'RE-wrenches'
 Subject: [RE-wrenches] The Genie Lens

 Anybody know anything about these claims?

 SolOptics, the solar division of Genie Lens, has created a new lens design
 that improves solar PV performance by 12.5 percent. The new thin-film
 design
 can be applied to any PV module, just like a sticker. The new design is
 created by the company's ray tracing software that embosses
 microstructures
 onto thin polymer film. That film can then be applied to solar panels much
 like tinting film can be applied to a window. In testing, the
 microstructures in the lens improved PV efficiency by 10 to 12.5 percent.

 I think the claim of a lens is complete hogwash. As for being an
 anti-reflective coating, that might work, but reliability would be my
 concern (UV, heat, moisture). Think how many tinted car windows you have
 seen with blisters all over them?

 I am posting this for a client who is a really dedicated solar enthusiast
 and occasionally emails me with questions about solar technology.

 - Peter


 Peter T. Parrish, Ph.D., President
 California Solar Engineering, Inc.
 820 Cynthia Ave., Los Angeles, CA 90065
 CA Lic. 854779, NABCEP Cert. 031806-26
 peter.parr...@calsolareng.com
 Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885




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[RE-wrenches] Lightning Protection System

2010-07-31 Thread North Texas Renewable Energy Inc
Kelly
I'm sure there are other sources of UL certified grounding components but
ALT Fabrication is a full service manufacturer and distributor. At one time
they offered design services but I'm not sure if that's still available.
http://www.altfabrication.com/

Jim Duncan
NABCEP Certified Solar PV
Installer No.31310-57
TECL 27398
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
Since 1993
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Kelly
Keilwitz, Whidbey Sun  Wind
  Sent: Saturday, July 31, 2010 3:28 PM
  To: RE Wrenches listserve
  Subject: [RE-wrenches] Lightning Protection System


  Hi All,
  I'm  working on the design for a PV  Wind power system for a military
installation. The specs call for Lightning Protection as follows:


Provide a complete lightning protection system with  a UL Lightning
Protection Inspection Certificate.
including, but not necessarily limited to, strike termination devices,
conductors, ground terminals,
interconnecting conductors, surge suppression devices, and other
connectors and fittings required for
a complete and usable system. 


  Anyone have an idea of what qualifies? Is there a package product that has
the UL Lightning Protection Inspection Certificate?


  Thanks,
  -Kelly


  Kelly Keilwitz, P.E.
  Whidbey Sun  Wind
  Renewable Energy Systems
  NABCEP Certified PV Installer
  ke...@whidbeysunwind.com
  360.678.7131











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Re: [RE-wrenches] Flashings- to nail or not to nail

2010-07-28 Thread North Texas Renewable Energy Inc
Nick
We not only use roofing nails at the bottom corners of metal flashing but
sealant around the top and side edges of the face down side. It keeps
potential water seeping from uphill away from the lag penetration[s]. We
also seal around every shingle edge we pull up or trim off around the
flashing.
In the words of Mark Graham Assoc. Executive Dir of the National Roofing
Contractors Assoc emphasized in his presentation at the AEE conference in
Feb, anything less ...is installing roof leaks.
Yep, it's more work than slapping down L-feet, about 5 minutes per standoff
start to finish, but metal flashed standoffs are the only way we'll attach
PV on 3-tab asphalt roofs. It's often as time consuming finding the rafters
as it is mounting the footings and flashing.
my $0.02  [compounded over 20 years]

Jim Duncan
NABCEP Certified Solar PV
Installer No.31310-57
TECL 27398
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
Since 1993
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Nick Soleil
  Sent: Tuesday, July 27, 2010 9:47 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Flashings- to nail or not to nail


  HI Wrenches:
  My crew wants to nail all the flashings on our footings, but I am
resisting.  Do you guys have any strong feelings about that.


  Nick Soleil
  Project Manager
  Advanced Alternative Energy Solutions, LLC
  PO Box 657
  Petaluma, CA 94953
  Cell: 707-321-2937
  Office: 707-789-9537
  Fax: 707-769-9037
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Re: [RE-wrenches] 3-phase kWh meters

2010-07-27 Thread North Texas Renewable Energy Inc
Hialeah Meter has an online catalog and plenty of documentation
http://www.hialeahmeter.com/

Jim Duncan
NABCEP Certified Solar PV
Installer No.31310-57
TECL 27398
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
Since 1993
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Marco
Mangelsdorf
  Sent: Tuesday, July 27, 2010 4:40 PM
  To: 'RE-wrenches'
  Subject: [RE-wrenches] 3-phase kWh meters


  Anyone know where to go for reconditioned 3-phase kWh meters (other than
Austin International)?



  Thanks,

  marco


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Re: [RE-wrenches] Battery Bank Off-gassing CO?

2010-06-29 Thread North Texas Renewable Energy Inc
Here in a region with a huge percentage of homes having natural gas furnace
heaters [with resistance backup,] carbon monoxide fumes are a very real
concern. If her house has a NG or oil burning furnace I'd look there for a
stuck or mal-adjusted pilot light. If her house is sealed tight, and I'll
wager that hers is, the only route for CO out of the basement could be thru
the vent for the battery bank. If the house has a positive pressure, that
might explain the concentration of CO in the battery room. Even though it's
lighter than air it's heaver than H.

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
Since 1993
NABCEP Certified Solar PV
Installer No.31310-57
nt...@1scom.net
817.917.0527
www.ntrei.com

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Daniel Young
  Sent: Tuesday, June 29, 2010 8:50 AM
  To: re-wrenches@lists.re-wrenches.org
  Subject: [RE-wrenches] Battery Bank Off-gassing CO?


  I was emailed recently by someone in my area saying that she thinks here
battery bank is going bad and poisoning her home.. My firm did not install
her off grid system. Her original installer will not respond.



  She has an 6yr old battery bank w/ 6 Trojan L16H's (48V). The system has
1.2kw of shell solar modules with an MX60 CC and FX Inverter. She noticed
feeling ill when in the basement where the system electronics were
installed, so she got out a combustion gas analyzer, (she is a home energy
auditor), and recorded over 500 ppm CO in the battery bank storage closet,
not the battery box, but the closet that stores the outback system. That is
over double the concentration that the US Consumer Product Safety Commission
considers deathly toxic. She reports this has been going on for the last 1-2
months. There is one battery box in this closet, with a 3 PVC vent pipe
going up to the roof. There is no power vent.



  Has anyone heard of a flooded lead acid battery bank emitting CO? I did
not think that a lead/sulfur based battery was capable of this. Is it
possible that her combustion gas analyzer is mis-interpreting some other gas
as CO?



  We already plan to install a power vent at minimum, and to closely inspect
her ventilation system and improve it as needed. Just curious if anyone else
has seen this happen before.



  Thanks,






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Re: [RE-wrenches] Isofoton modules

2010-06-12 Thread North Texas Renewable Energy Inc
Jeff
just last November I installed ~3 kW of Isofoton 150/24s that had been on a
pallet in the back of the shop for several years. After asking around I
found that other Texas installers had only put up a few arrays before the
Spanish based company pulled out of the US market altogether. SolarBuzz
doesn't even list them, at least under that name.
Being a standard 62x31 with 125mm cells should not be difficult to
duplicate in appearance. But I suspect that you're out of luck finding more
of the Isofoton brand.
They promote the microstructured glass design, an idea I was skeptical about
at first. However the low-light improvement they claim for the fine textured
glass fronts seems to be real. Overcast days production seems noticeably
higher than I'd expected.
I'm just glad that we still have 2 new spares.

Jim Duncan
NABCEP Certified Solar PV
Installer No.31310-57
TECL 2872
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
Since 1993
nt...@1scom.net
817.917.0527
www.ntrei.com



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Jeff Yago
Sent: Friday, June 11, 2010 5:27 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Isofoton modules



We did a 6 kW system 6 years ago using 160 watt, 160 watt modules, and the
client recently called back and asked us to add another 4 kW.

We no longer install this brand of module and have lost track who in US
supplies them.  We found them to be well made and look great, but we just
started using other brands and slowly moved in other directions.

Their web page indicates they have or are building a plant in US, so I
assume they are still around, but do not know who is stocking these.  We
need the 160 watt size to best match the modules already installed, but
looks like they have re-worked these to now be 24 volt modules and our
original ones were 12 volt (17 Voc), but we can work around that.

Any idea?

Thanks,

Jeff Yago

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Re: [RE-wrenches] Ideal platform for flooded type batteries: opinionswanted

2010-04-30 Thread North Texas Renewable Energy Inc
Mick
if you are near a pretty thick edition of the yellow pages, you should be
able to find a listing for someone who does plastic vacuum molding or
prototype molding. The vacuum mold system is perfect for large
non-critically dimensioned and low production custom pieces of plastic.
The mold core will be made of wood and shaped like the inside of the battery
tray. A sheet of plastic is heated then lowered onto the core and a vacuum
pump will draw the plastic tight over the core.
A basic tray, or several smaller trays for pairs of cells can be made up
pretty inexpensively this way.
If it is a size battery type you install often you could probably get a
better price for multiple pieces.
Here's a shot of a rather sophisticated production vacuum forming machine at
work. Smaller shops may have older machines but your needs are not critical.
Just be sure to specify the correct type of plactic that will be acid
resistant.
http://www.youtube.com/watch?v=WL-h0HAcdFAfeature=related

Jim Duncan
North Texas Renewable Energy
486 W.N. Woody Road
Azle Texas 76020
Since 1993
nt...@1scom.net
817.917.0527
www.ntrei.com
NABCEP Certified Solar PV
Installer No.31310-57
***

  -Original Message-
  From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]on Behalf Of Mick Abraham
  Sent: Friday, April 30, 2010 10:22 AM
  To: RE-wrenches
  Subject: [RE-wrenches] Ideal platform for flooded type batteries:
opinionswanted


  Hi, Mechanix~

  My customer du monde has a dirt floor in the battery space but he's
willing to build something on which we could place his wet type batteries.

  Concrete is strong but it also tends to begin dissolving when battery acid
gets on it. Been there, seen that, didn't like it.

  Wood could be strong but what about the dissolving problem? Would pressure
treated wood be better than white wood, redwood etc.?

  OR: what else would the group advise for a support structure?

  

  The above questions assume that whatever we do will probably get wet, but
that may be too pessimistic. Could someone give me a mini-review of plastic
trays which would protect whatever goes beneath?

  I'm pretty sure polypropylene is the right type plastic but short of
custom welding by a plastic fabricator...where can I find trays which fit OK
with floor scrubber type battery case dimensions?

  Thanks all around,

  Mick Abraham, Proprietor
  www.abrahamsolar.com

  Voice: 970-731-4675
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[RE-wrenches] enphase and racks

2010-01-16 Thread North Texas Renewable Energy Inc
Wrenches,
The front page of the vol 2 #12 issue of Solar Industry magazine is a very
candid article on micro inverters, primarily the Enphase. Enphase input
directed at installers may differ from their peer review simply because
other inverter mfgrs can dissect and test their competitors products to a
much more precise degree than you or I.
Enphase and other mfgrs makes several recommendations that may influence the
installers design/install process, and maybe even the decision whether to
use their product.
regards

Jim Duncan
North Texas Renewable Energy
Since 1993
817.917.0527
ntrei.com






  From: Erika M. Weliczko er...@repowersolutions.com
  Subject: [RE-wrenches] enphase and racks
  To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
  Date: Friday, January 15, 2010, 7:03 PM


  Any thoughts on which rack hardware is most and least conducive to hosting
enphase inverters?



  TIA,

  Erika
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[RE-wrenches] Battery Automatic Watering

2009-12-22 Thread North Texas Renewable Energy Inc
Has anyone tried a modified drip irrigtation system for battery watering? 
The calibrated emitters can assure the accurate regulation of water flow. 
Turn off the pressure and the feed stops. Sounds like a good winter project 
for the slow season.

And we can share the patent rights!
Have a long and happy holiday weekend

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com




All,
I'm a little late on this thread, but wanted to give some contrary
experience. We have, maybe, 15 BFS watering systems out there, dating back 
5

to 6 years. Although I've experienced some issues in getting watering
systems set up properly, once they are set I haven't seen a problem 
develop.


Important issues include:
- Proper size float must be specified for the battery reservoir size. For
larger batteries, especially. If the float is too short it will not shut 
off

soon enough, or allow enough headroom for expansion.
- The caps must be carefully tightened, but not too much, as it can be
turned past the simple threads (and then be looser).
- Make sure when installing the tubing that the cap does not loosen. The
base of the cap swivels from the top, but not easily.
- We use the garden sprayer method, connected to the system. However, for
obvious reasons, we don't recommend leaving it connected. We use an 
in-line
flow wheel to gauge when the batteries are reaching capacity, stop 
pumping,

then disconnect. We use a quick coupling disconnect.
- It's important to balance the flow layout, especially with large battery
banks. Otherwise, the first cells in line can see higher flow/pressures 
than

the last cells in line, and it can be difficult to fill evenly.

Overall, I believe that the benefits of having a battery filling system
outweigh the potential problems. As few of our battery systems customers 
can
be said to be enthusiastically, and regularly, engaged with their 
batteries,

I think that a properly working watering system is good insurance toward a
healthy bank, and happy customers.

Kelly Keilwitz, P.E.
Whidbey Sun  Wind, LLC
Renewable Energy Systems
NABCEP Certified PV Installer
987 Wanamaker Rd,
Coupeville, WA 98239
PH  FAX 360-678-7131
sunw...@whidbeysunwind.com


On 12/9/09 7:06 PM, R Ray Walters r...@solarray.com wrote:


I have to highly recommend against Battery FIlling Systems. After 3 years
trying to make their products work, we are pulling all watering systems 
out,

and offering full refunds.
Some of the caps leaked at only 1 psi of pressure, some overfilled the
batteries causing acid spills, and the worst: some caps never filled at 
all,

leaving some cells under filled.
Repeated calls to their main contact Rob Source at Battery Filling 
Systems

have gone unanswered.
We're back to manual filling as we just haven't found anything reliable 
enough

to deal with this extremely important task.
Of 10 service call backs, 8 were problems with BFS products. (and we only 
made

a couple of bucks per cell in the first place)
Please avoid this product like the plague!

R. Walters
r...@solarray.com
Solar Engineer




On Dec 9, 2009, at 7:14 PM, Joel Davidson wrote:


Wrenches,

We installed 48 each IBE 1-85N-15 cells (24 in series in 2 Direct Power 

Water battery boxes). We do not want to use Hydrocaps. Your suggestions 
for
an automatic watering system would be most appreciated. Thanks in 
advance.


Happy Holidays.
Joel Davidson







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Re: [RE-wrenches] Solar System Certification

2009-12-18 Thread North Texas Renewable Energy Inc
William
I'd be interested in including similar PE fee language in my proposals. If 
you'd send that I would appreciate it. 
I have only experienced a similar requirement once. In 2006 I was ordered to 
include a PE report, to local bldg. code enforcement, on a fairly typical 
residential PV install. I sent the engineering data that UniRac had online, 
plus a solid model CAD rendering of the roof with a cutaway view and details. 
They dropped the requirement for the report and issued a permit.
This 2.6 kW system was the first grid-tied  permitted install in the service 
area for Denton Muni Electric, Texas. Later, through the owners persistence, 
and an invitation for me to speak to city council  environmental committee, 
DME started the first PV rebate program in North Texas on Jan 1 this year. 
The Wrenches information has been a huge source of good ideas and inspiration 
to me. I have created a Commissioning Report based on suggestions from other 
Wrenches. I also bought a Fluke insulation tester and am working on creating a 
report to document the results of GF testing on future installs. 
What a great resource this group is! 
And thanks for your consistent levelheaded input.
Best regards
Jim Duncan
North Texas Renewable Energy
Fort Worth Texas
  - Original Message - 
  From: William Miller 
  To: RE-wrenches 
  Sent: Friday, December 18, 2009 5:05 PM
  Subject: Re: [RE-wrenches] Solar System Certification


  Brian:

  I looked up the Municipal Codes 
(http://www.ci.yorba-linda.ca.us/~ci26/how-do-i/get/get-city-codes) and this 
requirement is right in there.  I hope you have a provision in your contract 
that allows for additional billing for unanticipated engineering fees.  
Everyone should.  If you need language, contact me off line.

  Fortunately I have never experienced anything like this.  This requirement 
sounds unreasonable.  It is sort of like asking an air conditioning contractor 
to have the air conditioning unit tested in the field.  Individual solar 
components are listed.  The combining of the components is facilitated by the 
manufacturers specifications and on-line sizing tools. Having said that, an 
amateur can easily screw the design and installation of even the most simple 
grid-tie system.  This provision is the ultimate consumer protection.  It 
sounds onerous at first but does have a benefit.

  Good luck, and give us a hint how much this certification costs.

  William Miller




  At 01:31 PM 12/18/2009, you wrote:

I am curious if any of you have had to deal with this issue before.
 
The following is an item we got back from the City of Yorba Linda for a 
Plan Check correction:
 
 
 All electrical solar systems shall be tested and approved by a California 
Registered Electrical Engineer.  The engineer shall furnish a report stating 
their name, registration number, its date of expiration, address where the 
testing occurred and the dates of testing and approval.  Such report shall be 
presented to the City inspector for approval at the time of final inspection.  
(YLMC 15.28.020)  Note on the plans.
 
All experiences and suggestion are appreciated.

 

Best Regards,
Brian C. White
Design Engineer - PV Systems
 
Eagle Roofing Products
120 North Auburn Street - Suite 212
Grass Valley, CA  95945
Phone: 530-273-2948
Cell: 530-575-5550
e-mail: bri...@eagleroofing.com mailto:bri...@eagleroofing.com 

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No virus found in this incoming message.
Checked by AVG - www.avg.com 
Version: 9.0.717 / Virus Database: 270.14.113/2573 - Release Date: 12/17/09 
23:35:00
  Please note new e-mail address and domain:

  William Miller 
  Miller Solar
  Voice :805-438-5600
  email: will...@millersolar.com
  http://millersolar.com
  License No. C-10-773985




--


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[RE-wrenches] Solar System Certification

2009-12-18 Thread North Texas Renewable Energy Inc
Well that wasn't supposed to go out to the masses but...
So happy holidays anyway.
Jim Duncan
  - Original Message - 
  From: North Texas Renewable Energy Inc 
  To: RE-wrenches 
  Sent: Friday, December 18, 2009 8:26 PM
  Subject: Re: [RE-wrenches] Solar System Certification


  William
  I'd be interested ___
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[RE-wrenches] Strings and series of batteries

2009-12-02 Thread North Texas Renewable Energy Inc
Petroleum jelly does work as you say to keep oxygen away from the metal 
surfaces but its melting temperature is relatively low making it not a 
long-term solution.
A device I saw used on an industrial battery bank years ago used a solid 
brass alloy device. A small oblong plate fits over the battery post, lies 
flush on the battery case, then the battery cable is attached. A machined 
brass dome-shaped cover fits snugly over the plate and is attached with 
small set screws. A grease fitting on the top is where you squirt in special 
non-corrosive 'grease' until it leaks out around the battery cable opening.
If the cable/terminal connection is good  tight the connection should not 
corrode or loosen for a decade or more. The device is no doubt pricey but 
should last for the life of the bank on a quality installation.
I have not ever seen this device advertised, or even thought about it until 
I read Dicks posting. It sounds like it's worth the investment for an 
enclosed flooded battery enclosure where fumes will accumulate.

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com


- Original Message - 
From: Richard L Ratico richard.l.rat...@valley.net

To: re-wrenches@lists.re-wrenches.org
Sent: Tuesday, December 01, 2009 5:00 PM
Subject: Re: [RE-wrenches] Strings and series of batteries



Perhaps off topic, it's been said here previously by others, but is worth
repeating, good old Vaseline, coating all exposed metal surfaces at 
battery
terminals, totally eliminates the corrosion issue. It's benign, 
inexpensive and

available everywhere.

Dick
Solarwind Electric



--- You wrote:
Yes, especially with flooded batteries where the posts are much more 
subject to

corrosion. I am getting too old and decrepit to get out in the field much
anymore, but in the past I have seen complete strings basically isolated 
by bad
cross connections, usually (but not always) due to corrosion at the 
terminals.

In extreme instances I have seen cross connect cables totally gone at the
cable/lug connection point - nothing but green powder.

With multiple batteries and banks, correct cabling and connections become 
much

more important, because they may not show up until too late. With a single
series string it is usually obvious if something goes bad, but with 
multiples
not so much. Sometimes you have no choice but to use large strings, but I 
have
seen installations where 60+ 42 amp-hour batteries were strung together, 
because

they were cheap.
--- end of quote ---
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[RE-wrenches] wiring the Soladeck

2009-11-24 Thread North Texas Renewable Energy Inc

How are folks wiring the Soladeck boxes?

I have been wanting to use external mounted threaded MC connectors but 
cannot find them in stock anywhere. [See below] Having the MC connectors 
would make attachment a piece of cake. So instead I use one 1/2 NM flex per 
string which will allow module conductors to terminate in DIN rail terminal 
blocks. 
http://www.alliedelec.com/Images/Products/Datasheets/BM/ALTECH_CORP/502-3746.PDF
The internal jumpers will connect the separate strings terminal block, a 
much more positive connection than the standard external jumper with the old
style 14-6 AWG lug. Those lugs are usually a poor fit on the smaller gauge 
wires.

Me, I'm taking Thursday off

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com



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[RE-wrenches] IMO - SS Tek Crews

2009-10-25 Thread North Texas Renewable Energy Inc
Self drilling screws are OK for conduit clamps, wire clips and other 
miscellaneous uses but I would never recommend them for anything structural. 
Drill points on screws are not going to be accurate nor the drilled holes 
clean. And threads that cut into those holes won't be strong. Holding 
strength comes from correct thread mating, it's friction from thread contact 
that keeps it in place.
Look at this spec sheet for 1/4 stainless self-drill screws and you see 
that it's only 14 threads per inch, not 20. 
http://www.fastenersuperstore.com/productSheets/SelfDrillingScrew.pdf
Self tapping screws, the ones with the 3 sided thread forming ends and hex 
head are nearly as good as a properly tapped hole in aluminum. A #7 (.201) 
split-point stub (aircraft) drill will drill thru a 1/4 of aluminum in 1 to 
2 seconds without walking. A 1/4-20 screw will cut threads the entire length 
of the hole and  the screw will not come out.
In my previous life as a machinist for almost 20 years, a few things have 
stuck with me like the importance of proper cut threads. Besides, driving 
home a self-drilling screw will run down drill batteries a lot quicker than 
a sharp drill bit.

my 2cts
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com


- Original Message - 
From: jay peltz j...@asis.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Friday, October 23, 2009 10:18 AM
Subject: Re: [RE-wrenches] SS Tek Crews



HI Guys,

Check out dynamic fastener,

they have a lot of great stuff.

Including self drilling 1/4x 20 SS screws and larger.

jay

peltz power
On Oct 23, 2009, at 3:12 AM, Carl Adams wrote:


Hello Wrenches,

Pulling up this thread from earlier in the year.  I have a couple of
upcoming jobs where I am attaching PV mounting structure  as follows
Job 1) LFoot to metal roof into Z purlin, and Job 2) FastJack to metal
roof into bar joist.

In both of the applications I'm considering the Tek screw type
attachment to the building steel.  Both the L foot and FastJack are
sized for a 5/16 - 3/8 lag or bolt.  Most of the self tappers I see
are 1/4 max diameter.  Should I be concerned about the undersized fit
of the fastener in the mounting attachment or are there large Tek type
screws out there I'm not finding?

Does anyone have pullout strengths for this type of attachment?

With Regards
Carl Adams
NABCEP Certified PV Installer
SunRock Solar, LLC

On Thu, Feb 5, 2009 at 6:51 PM, Peter Parrish
peter.parr...@calsolareng.com wrote:
Does anyone have a source for stainless steel, self tapping Tek  screws? 
I

could use some #10/3-4 and #10/1-1/2. If they have the little cap and
neoprene washer that would be even better!

- Peter

Peter T. Parrish, President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com


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Re: [RE-wrenches] Subterranean solar panels

2009-09-15 Thread North Texas Renewable Energy Inc
Using Fresnel lens technology, a solar collector surface can concentrate the 
suns energy into very small areas of 1000W/m ² . You still need to capture 
enough sunlight [1m²] to get the 1000W in the first place. 
The lens' are very thin and can be curved which acts like a convex lens over a 
cluster of fibers. A collector that flares the fibers would align them directly 
with the lights rays.
http://www.fresneltech.com/pdf/VariousArrays.pdf#page=3

Entech is very stingy with pictures of their Si based space and terrestrial PV 
collectors since it's proprietary. 
http://www.entechsolar.com/page.php?sid=35
But your'e right, it ain't cheap since NASA was their primary customer for 
decades. $60/W was never a problem. 

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 



  - Original Message - 
  From: Brian Teitelbaum 
  To: RE-wrenches 
  Sent: Monday, September 14, 2009 6:48 PM
  Subject: Re: [RE-wrenches] Subterranean solar panels


  A compact optical device would still have to work with the sun's energy at 
1000W/square.meter, and even if they could get 20% conversion efficiency 
(highly unlikely), it would still need to cover an area of more than 5 
sq.meters per kW output.

   

  Not very compact'

   

  Brian Teitelbaum

  AEE Solar.

   

  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Antony Tersol
  Sent: Monday, September 14, 2009 4:27 PM
  To: RE-wrenches; RE Marketing for home scale RE industry
  Subject: [RE-wrenches] Subterranean solar panels

   

Not sure if this should be in markets or wrenches.  I'm guessing they 
don't have a physicist on staff.  My first impression is that this is a hoax.  
Does Photon do any due diligence?


From today's Photon electronic newsletter:


Subterranean solar panels
   
EarthSure Continues National Expansion with Subterranean Solar Panel 
System
   
  10.09.2009: EarthSure, a renewable energy company and innovator 
in alternative energy sources announced today the company's latest 
patent-pending renewable energy invention. Subterranean Solar, or SubSolarT, is 
a unique and innovative system of utilizing 'subterranean solar panels to 
gather solar power. No unsightly above ground solar panels need to be used 
anymore. This is an enhancement not only in economics and in the green 
movement, but a great technological improvement in the area of design and 
construction as well. Currently, solar panels are secured on rooftops or other 
open spaces. Depending upon the size of the solar module system, this can 
require large areas of space, and more times than not, this intrudes upon space 
that can be utilized more efficiently and effectively. In addition, many 
homeowner associations throughout the United States have banned roof top 
installations. In light of this, SubSolar panels are installed underneath the 
ground, virtually invisible to the naked eye. . Source: EarthSure 

  http://www.earth-sure.com

  and from the website:

  How Does It Work? 

  A compact optical device is installed upon a rooftop or other 
sunlight-catching environment. This optical device captures and magnifies the 
sun's rays and transfers the sunlight from its linear or cylindrical lenses 
though fiber-optic lines leading down into an underground storage of solar 
panel modules. The subterranean solar panels are buried approx 3-4 feet 
underground and are encased in cylindrical tubes or in a semi-hermetically 
sealed box (or boxes made out of PVC that are in a vacuum chamber atmosphere) 
which will utilize the ultimate light absorption in the box light vacuum 
chamber that encapsulates the solar panel modules.

  Other than the compact optical device, the solar system is 
practically invisible. This system keeps unsightly panels and fixtures from 
effecting the aesthetics of homes and commercial or industrial buildings. 
Always out of sight, but never out of free energy potential!

  Another benefit of utilizing SubSolarT underground solar panels 
is that it keeps the equipment out of the elements, elements which can damage 
the panels and decrease the life span of the equipment. Underground chambers 
will always stay clean and pristine to aid in better electrical output and 
eradicate poor performance associated with contaminated modules, making them 
virtually maintenance free. Also, being under the earth's surface, the solar 
modules naturally remain cooler, which in turn makes them more productive, 
preventing overheating for more consistent electrical output

[RE-wrenches] Vertical wall mounted arrays

2009-09-13 Thread North Texas Renewable Energy Inc
Wrenches
I have a customer building a new 2 story home with a great S-SW exposure but 
only to the wall that makes up the entire end of the house. The owners want no 
ground mounted array to preserve the hot, dry, rocky yet beautiful landscape.
This will be a pretty straightforward wall mounted, perfectly tilted pair of 
30 foot arrays. The big glitch is that they plan on finishing the entire house 
with natural limestone, Austin stone it's called 'round here.
My concern is this; to extend the mounting standoffs 6-7 beyond the rock 
face and still keep the weight of the array from putting excessive strain on 
the attachment lag bolts, I need something with a diagonal rib or some other 
means of bracing the horizontal standoffs supporting the top of each array.
Mounting a brace every 48, 3x16 centers, could do the trick but turn into a 
lot of extra stone work and cost for the mounting BOS. I would prefer fewer but 
stronger mounting brackets. Bolting completely thru the wall studs is not an 
option.
The actual array tilt and rail hardware will be the Pro Solar Roof track tilt 
up kits which should hold well for the vertical pulling force as well as it 
does for its normal horizontal dead-weight strength.
Any suggestions would be appreciated. This will be the first wall mounted 
system I have tried so I want a no-regrets design even if it's a bit 
overdesigned.
thx
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 
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Re: [RE-wrenches] Pitched EPDM Roof Attachment

2009-09-09 Thread North Texas Renewable Energy Inc

Carl
check out the Unirac Fast Foot.
http://www.unirac.com/pdf/fastfoot_install.pdf

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com
***
- Original Message - 
From: Carl Adams swingjun...@gmail.com

To: RE-wrenches@lists.re-wrenches.org
Sent: Tuesday, September 08, 2009 3:04 PM
Subject: [RE-wrenches] Pitched EPDM Roof Attachment


Hello Wrenches,

I have a job on a 3.5/12 pitched rubber roof.  We have 1.5” foam under
the EPDM, then the steel decking, then the purlins.  Purlin spacing
supports adequate attachment points for a conventional rail mounted
system.  I have 2 questions
1) A typical L-foot attachment to the roof would likely compress the
underlying foam and result in divets at each foot.  What do you
recommend to disperse the load at the point of attachment
2) What type of screw do you recommend for attaching the L-Feet to the 
purlins


With Regards
Carl Adams
NABCEP Certified Solar PV Installer
NABCEP Certified Solar Thermal Installer
SunRock Solar
Cincinnati, Ohio
513.766.6025
www.sunrocksolar.com
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Re: [RE-wrenches] Installer's grant

2009-09-02 Thread North Texas Renewable Energy Inc

We are nearing completion of our own home NW of Fort Worth. We were able to 
roll the cost of the 2-1350W Wattsun trackers into the mortgage payment. Though 
we were not able to qualify for anything more than the 30% tax credit, the 
amoratized cost will more than offset the non-rebate available just across the 
road in the next county and in the utility rebate service area. 
As for federal stimulis money that may be available, the State Energy 
Conservation Office has not announced who will be qualified to receive a 
portion of that money. I'm not holding my breath

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 




From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Drake Chamberlin
Sent: Monday, August 31, 2009 10:50 AM
To: RE-wrenches
Subject: [RE-wrenches] Installer's grant
   

  Hello Wrenches,

  I wanted to see how other states are handling solar grants / rebates on the 
homes of installers.  In Ohio there is a grant program that gives $3.00 / Watt 
toward residential systems.  Eligible installers must be approved by the state, 
and funds are allotted to the installer.  

  In this years program, there is a conflict of interest clause which says 
that installers, employees of installers and subcontractors of installers are 
not eligible for any grant funding from the grant received by the installer.   
It is likely that installers can hire their competition to do installations.

  Do other states have this conflict of interest clause?

  Thanks, 

  Drake Chamberlin
  Athens Electric
  OH License 44810
  CO License 3773
  NABCEP TM  Certified PV Installer 
  Office - 740-448-7328
  Mobile - 740-856-9648
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[RE-wrenches] S-5 clamps on the standing seam roof

2009-08-27 Thread North Texas Renewable Energy Inc
Paul
I bid a 21' x 16'  PV array on a 1.5:12 standing seam roof using the S-5 PV 
kits. http://www.s-5.com/clamps/index_686.cfm The seams were 1-1/2 high with a 
half inch folded lip on top. It seemed like a good idea to mount the modules 
using the 4-point method you suggest. 
After clamping a sample S5 to a random rib, I realized the seam, and the 
attached S5 were not sitting level. After trying several more ribs I realized 
that all the ribs were leaning slightly. It's not a problem for shedding water 
but it meant the plane of the module mounting surface was way uneven. 
I ordered Unirac Lite rails and end clamps, and ate that cost. 
Once the 16' N-S rails were attached and torqued, three of us grabbed the one 
piece rail near the ends and in the middle and after several heave-ho's managed 
to bend the ribs to align pretty close to flat across the rail tops. We checked 
with a carpenters level across each pair of rails to be sure. The were close 
enough that tightening the module clamps didn't have to pull the rails into a 
proper alignment. 
We then went back and re-torqued all the clamping screws and retightened the 
hex bolts on the assumption that they probably loosened while being man handled.
Using the S5's alone would have been a huge chore trying to straighten the 
steel ribs, was the lesson learned. It was also easier to adjust and level the 
height of the rails using the L-foot slots as opposed to the jam nuts on each 
individual S5. 
The MetlSpan ribs seem to be the same style and are mechanically crimped during 
installation. I suspect they will have the same issues.
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com  

  - Original Message - 
  From: Paul Lyons 
  To: re-wrenches@lists.re-wrenches.org 
  Sent: Wednesday, August 26, 2009 5:32 PM
  Subject: [RE-wrenches] S-5 clamps on the standing seam roof


  Hello RE-Wrenches -

   

  We are working on the design details for S-5 clamps on a standing seam roof 
with the PV modules mounted directly on the clamps at four points (i.e. no 
horizontal rails).  The roof is made by Metl Span of Lewisville, Texas.  The 
building is in New England and the roof has a slope of 0.5:12 

   

  Have any of you had experience with these clamps and/or this particular roof 
manufacturer?  

   

  Paul Lyons, P.E.

  Zapotec Energy Inc.

  675 Massachusetts Ave

  Cambridge, MA 02139-3309

  Tel: 617-547-5900  ext.201

  Fax: 617-547-5901

  Mobile: 617-285-0634

  Email: ly...@zapotecenergy.com

   

   



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Re: [RE-wrenches] Helix Wind

2009-08-22 Thread North Texas Renewable Energy Inc
The name Helix made me recall another VAWT company by that same name [?] that 
offered a nearly identical device except that it's helical flutes were covered 
with PV cells. 
Really.
A 2006 PV customer with an excellent wind friendly ridge-top home sent me the 
link which I can't find. 
They just never give up.

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 



  - Original Message - 
  From: Keith Cronin 
  To: RE-Wrenches 
  Sent: Friday, August 21, 2009 1:01 PM
  Subject: [RE-wrenches] Helix Wind


  http://www.helixwind.com/en/index.php

  Anyone have any feedback on these?

  Thanks



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Re: [RE-wrenches] Broken Modules

2009-08-04 Thread North Texas Renewable Energy Inc

Doug
I've had several incidences with unusable modules, 1 with hidden forklift 
damage, 1 with visible hot-spots on ribbon junctions  bubbles on the back 
Tedlar surface. Then the one I leaned on in the middle of the top frame and 
shattered. That one I ate.
All three modules went to a technical college near here with a 2 year PV 
tech program, for further study, autopsy or whatever. All still put out near 
full power and, I presume, will continue to if kept dry.
It's a good first-hand look at what can go wrong with a PV install and a 
much better use of mods than recycling, or refurbishing, them.

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com


- Original Message - 
From: Doug Wells dwe...@thesolarspecialists.com

To: RE-wrenches@lists.re-wrenches.org
Sent: Monday, August 03, 2009 8:32 AM
Subject: [RE-wrenches] Broken Modules



Wrenches,

I am curious what other installers are doing with broken modules?
I know some manufacturers are starting recycling programs.


Doug Wells
The Solar Specialists
Morrisville, VT 05661
(p) 802-223-7014
(c) 802-498-5856
www.thesolarspecialists.com





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Re: [RE-wrenches] Surge protector update?

2009-08-01 Thread North Texas Renewable Energy Inc
It was at the combiner below the ground mounted array and 50-60 feet from 
the inverter.

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com

- Original Message - 
From: boB Gudgel b...@midnitesolar.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Friday, July 31, 2009 1:53 PM
Subject: Re: [RE-wrenches] Surge protector update?



North Texas Renewable Energy Inc wrote:

August
I made a service call to a residential PVinstallation several years ago 
that I did not install. The vintage Trace, size I don't recall, had quit 
working. The Delta surge suppressor had actually ruptured along it's 
radial seam, a result I had always heard indicates a surge being 
absorbed.


Do you know if the Delta was placed at the array, or near the inverter ?? 
Was most likely installed  at the array ?



Thanks,
boB






The inverter went to the nearest authorized repair shop, a marine 
maintenance facility near Houston. The only problem was a cooked internal 
fusible link which was replaced free of charge.

The array was undamaged.
There's no way of knowing how close the lightning strike was but the 
Delta worked as it was intended. It's the only experience I can relate 
first-hand I'm happy to say.

It will be interesting to hear what sort of results you come up with.
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com



--- Original Message - From: August Goers aug...@luminalt.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Friday, July 31, 2009 9:21 AM
Subject: [RE-wrenches] Surge protector update?



Wrenches -

Anyone have experience with lighning hitting an array with a surge 
protector installed? What happened?


I'm Here's an ad, point number 5 mentions that the surge protectors 
installed in the array combiner box protects solar modules and blocking 
diodes...


http://www.citel.us/dc_surge_protection_overview2.html

I'm trying to gather a firm opinion on whether they are a complete waste 
of $$$ and time or not. Good grounding seems I would guess is the best 
protection.


-August
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[RE-wrenches] Surge protector update?

2009-07-31 Thread North Texas Renewable Energy Inc

August
I made a service call to a residential PVinstallation several years ago that 
I did not install. The vintage Trace, size I don't recall, had quit working. 
The Delta surge suppressor had actually ruptured along it's radial seam, a 
result I had always heard indicates a surge being absorbed.
The inverter went to the nearest authorized repair shop, a marine 
maintenance facility near Houston. The only problem was a cooked internal 
fusible link which was replaced free of charge.

The array was undamaged.
There's no way of knowing how close the lightning strike was but the Delta 
worked as it was intended. It's the only experience I can relate first-hand 
I'm happy to say.

It will be interesting to hear what sort of results you come up with.
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com



--- Original Message - 
From: August Goers aug...@luminalt.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Friday, July 31, 2009 9:21 AM
Subject: [RE-wrenches] Surge protector update?



Wrenches -

Anyone have experience with lighning hitting an array with a surge protector 
installed? What happened?


I'm Here's an ad, point number 5 mentions that the surge protectors 
installed in the array combiner box protects solar modules and blocking 
diodes...


http://www.citel.us/dc_surge_protection_overview2.html

I'm trying to gather a firm opinion on whether they are a complete waste of 
$$$ and time or not. Good grounding seems I would guess is the best 
protection.


-August
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[RE-wrenches] CBI circuit breakers

2009-07-27 Thread North Texas Renewable Energy Inc
Solar Pros, 

I've had real reservations about using traditional bus-type combiners that fit 
2/0 down to #10 awg wires. They are almost always a poor fit and electrical 
connection for smaller gauge wires. 

A neat solution I found to make 100% contact with all screw-type connectors, I 
started using a bootlace ferrule on the wire ends. The thinwall copper/tin 
sleeve will crimp easily onto the wire and is easily compressed into a form 
matching the connector jaws. I use it exclusively on DIN rail type terminal 
blocks and would use it on larger wires #10 but the Paladin 4-jaw crimper only 
goes up to #10.

The internal jumper makes an excellent connection to any number of dist blocks 
using threaded rather than compression connections. 

Alliedelec.com   
400-0144 ferrule
889-1441 crimper
 502-3240 internal jumper
 502-3744 terminal blk

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 



  - Original Message - 
  From: d...@foxfire-energy.com 
  To: RE-wrenches 
  Sent: Monday, July 27, 2009 6:17 AM
  Subject: Re: [RE-wrenches] CBI circuit breakers


  The only problem I've had with them is that their connectors can allow multi 
stranded wire to broom out, (after installation) -- causing a loose / high 
resistance contact. I've learned to torque / wiggle  twist and retorque all 
multi strand connections. I have had one side of a 60A QO breaker go open out 
of the blue. db


  Dan Brown
  President
  Foxfire Energy Corp.
  Renewable Energy Systems
  (802)-483-2564
  www.Foxfire-Energy.com
  NABCEP #092907-44


 Original Message 
Subject: Re: [RE-wrenches] CBI circuit breakers
From: Allan Sindelar al...@positiveenergysolar.com
Date: Mon, July 27, 2009 1:36 am
To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org

I have had no problems to date, Kent. Can you be more specific as to what
problems you have had? 

Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com

-Original Message-
Is it just me, or have other wrenches had problems with the CBI circuit 
breakers used in the Outback or Midnite combiner boxes?

Kent Osterberg
Blue Mountain Solar, Inc.
http://www.bluemountainsolar.com/


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[RE-wrenches] Re; We're all out of a job now

2009-06-17 Thread North Texas Renewable Energy Inc
I guess for every few hundred goofy ideas, a good one comes along.

http://www.ted.com/talks/john_la_grou_plugs_smart_power_outlets_1.html
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 

  - Original Message - 
  From: William Miller 
  To: RE-wrenches 
  Sent: Tuesday, June 16, 2009 11:53 AM
  Subject: [RE-wrenches] We're all out of a job now


  Colleagues:

  Bad news.  The secret is out:  http://click-4-the.info/09/1/magnetic-power

  William Miller

  Please note new e-mail address and domain:

  William Miller 
  Miller Solar
  Voice :805-438-5600 Fax: 805-438-4607   
  email: will...@millersolar.com
  http://millersolar.com
  License No. C-10-773985




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Re: [RE-wrenches] Hardware request

2009-03-27 Thread North Texas Renewable Energy Inc
Allan
not a specific solution to your design issue but something to consider.
I needed 6 pieces of aluminum to cover the narrow gaps between 2 PV modules on 
a skylight array installation. I stopped at a mfgr of custom skylights and 
windows and asked to search their cutoff/scrap bin. I found exactly the T 
configuration of aluminum extrusion I needed and paid the owner wholesale, plus 
he cut 'em to length free. 
They had dozens of styles and shapes though many were short pieces, I found 
just the thing.
the end
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 




  - Original Message - 
  From: Allan Sindelar 
  To: re-wrenches@lists.re-wrenches.org 
  Sent: Friday, March 27, 2009 1:01 AM
  Subject: [RE-wrenches] Hardware request


  Wrenches,

  We have an unusual roof application. It's for a roof-mount array on a 
commuter rail station canopy in Santa Fe. The roof is made up of a coated 
corrugated steel top layer, in the shape of a series of sine waves, over 
roofing felt, 5/8 plywood sheathing, and a corrugated metal base called 
Epicore. The array will be one long single row of modules in portrait mode on 
Solarmount rails. I'm leaving out some details in order to get to the point. 

   

  We intend to base our mounting of the rails on a through-bolt mounting 
attachment, using threaded rod with the necessary nuts, washers, and sealant 
layers to create a compressed sandwich approach. The corrugated top layer has 
peaks and troughs of about 1½ radius. We'll use L-feet to mount the module 
rails to the through-bolts, which will likely be made from 5/16 or 3/8 
threaded rod (size to be determined as we work out the details at the site). We 
will drill through the troughs of the corrugations, rather than the peaks, to 
avoid compressing the corrugated roofing; drilling the troughs has the project 
engineer's approval.

   

  What we need is something like half-round anodized aluminum or powder-coated 
steel stock material. The idea is that the convex round profile fills the 
corrugated trough, and the flat surface forms a base for the L-foot. We would 
expect to cut the stock to lengths, say 4-6, drill one hole through the center 
cross-section for our through-bolt, and mount the sections in the troughs, one 
at each through-bolt location.

   

  What product, likely used in some other industry or manufacturing process, 
would work for our half-round stock? The job isn't big enough to justify a 
custom extrusion - we probably need two dozen of the finished pieces.

   

  Thank you for any ideas,

  Allan Sindelar, Positive Energy



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[RE-wrenches] Wrenches attending AEE Dealer Conference?

2009-02-12 Thread North Texas Renewable Energy Inc

I'll be there David.
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com

- Original Message - 
From: David Palumbo d...@independentpowerllc.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Wednesday, February 11, 2009 9:51 PM
Subject: Re: [RE-wrenches] Wrenches attending AEE Dealer Conference?




Anyone else attending the AEE dealer conference next week in Mesa, AZ?


David Palumbo

Independent Power LLC

462 Solar Way Drive

Hyde Park, VT 05655

NABCEP Certified PV Installer

www.independentpowerllc.com

802-888-7194



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Re: [RE-wrenches] Professional Consulting

2009-02-06 Thread North Texas Renewable Energy Inc
Well guess I wasn't complete in my definition of a site survey. I also inspect 
the roof and rafter structure, the existing electrical service condition, do 
the shade analysis, and create a design and issue a proposal. That's the real 
goal to offer an installed cost. It's all included in the price.
I suppose you could say the customers education is secondary, really 
unnecessary if I was just being a salesman. 

Jim Duncan

  - Original Message - 
  From: Joel Davidson 
  To: RE-wrenches 
  Sent: Friday, February 06, 2009 5:54 PM
  Subject: Re: [RE-wrenches] Professional Consulting


  Hello Jim,

  If I understand correctly, you charge a consultant fee to teach a client 
about site selection and other subjects. You also provide information about 
your product/service to a prospect as part of the sales process.

  Some of the reasons why opinions differ about charging a site survey fee are: 
competitor do it for free, how detailed is the information, how much time and 
expense the information costs or is worth, what the market will bear, etc. 
Let's say you sell cars. You have to give product information and instructions 
during the sales process even if you sell conventional cars. If you sell high 
performance cars or electric vehicles, you have to give more information so the 
prospect can make an informed buying decision. You may even have to take the 
prospect to a track and teach him or her how to drive the car before they can 
make a buying decision, thus blurring the line between teaching and selling. 
The same distinction can occur with consulting and prescribing physicians, but 
most people pay their general practitioner for both services.

  I think it is important to clearly distinguish consulting from selling. 
Offering a consultant fee refund to clients who buy PV from you can be an 
attractive incentive. I tell my consultant clients that I will not sell them 
PV, but they are welcome to buy it from me or from anyone else. Some buy from 
me; some buy from other vendors; some do not buy at all.

  BTW - I think selling is part the nuts-and-bolts of running a business as 
compared to marketing which has a broader definition. See 
http://en.wikipedia.org/wiki/Marketing But I'm ok with it if Michael or other 
wrenches think selling practices and professional conduct should roll over to 
RE-Marketing.

  Joel Davidson
- Original Message - 
From: North Texas Renewable Energy Inc 
To: RE-wrenches 
Sent: Friday, February 06, 2009 9:01 AM
Subject: [RE-wrenches] Professional Consulting



Joel wrote:
 3 goals. or they can pay me a consultant fee to teach them

I assume that every Site Survey must include a basic education on the 
fundamentals of PV. This includes mythbusting and re-education. It helps that 
most clients are genuinely interested in learning more before they decide to 
invest. I have based my 'consultation' on that goal and have a 3 ring 
binder/flipchart with a multitude of photos, charts, graphs, important quotes 
etc that I can refer to to emphasize a point. 
The handful of incentive providers in Texas, just like the ITC, offer 
almost no guidelines to potential customers for choosing a quality installer, 
unlike the California program. I have seen numerous examples of poor PV 
installations already in this still infant market and documented many. I have 
pictures describing bad installation practices in the binder and emphasize 
them. 
So I consider my face time spent to be valuable to both the client and me. 
So the question I have mulled over for some time is, do I continue to charge a 
one-time fee for this service? It's refunded upon closing a deal.
Discussions on this site, in the past, seem to be divided. While increased 
competition may lean away from the practice of charging a fee,  the 
educational value justifies one. I'll assume I'm one of several quotes and I 
want to be remembered as the one that was the most informative and helpful. 

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 





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Re: [RE-wrenches] NY Times: 25% price reduction on PV

2009-02-04 Thread North Texas Renewable Energy Inc

-10% to -14%
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com


- Original Message - 
From: Nicholas Ponzio npon...@buildingenergyus.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Wednesday, February 04, 2009 8:41 AM
Subject: [RE-wrenches] NY Times: 25% price reduction on PV


Take notice: Today's NY Times quotes Rhone Resch of SEIA as saying The 
price of solar panels has fallen by 25 percent in six months.

http://www.nytimes.com/2009/02/04/business/04windsolar.html

What kind of $/W are people getting these days?


--


Nicholas Ponzio
Building Energy
1570 South Brownell Road
Williston, VT 05495

t: 802-859-3384 x15
f: 802-658-3982
www.BuildingEnergyVT.com

Building Solutions for a Sustainable Future


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Re: [RE-wrenches] dpw top of pole mount pipe problems

2009-02-02 Thread North Texas Renewable Energy Inc
Filling the pipe with concrete would strengthen it quite a bit but will also 
cause condensation on the outside during a lot of the year. 
Did I mention that pouring concrete from a half full 5 gallon pail while on a 
ladder is a real pain. 
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 



  - Original Message - 
  From: r...@solar4maine.com 
  To: re-wrenches@lists.re-wrenches.org 
  Sent: Monday, February 02, 2009 10:40 AM
  Subject: [RE-wrenches] dpw top of pole mount pipe problems


  Wrenches i have a customer that wanted to install a dpw top of pole mount for 
18 sharp 180 watt panels. he installed his own pipe and even after several 
reminders by me and a signed contract stating shcedule 80 8 inch steel pipe he 
installed a 8 inch cast iron water main.

  My dilemma is this he claims to wave my liability in this install but he has 
been a very high maintnence customer and seems to forget everything we talk 
about or he signs. so would you go ahead with the install or is the cast iron 
going to shear off and the rack fall over?

  financially i have met my obligations with the customer i can wave the labor 
cost and tell him to find someone else at this point if need be i dont want to 
be liable for spilling 18 panels on the ground and my insurance wouldnt cover 
it as we went against dpw's recomendations


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Re: [RE-wrenches] Galvanic compatibility of commonly used solarmaterials

2009-02-01 Thread North Texas Renewable Energy Inc



i have seen fast corrosion of copper on galvanized


So as long as we're speculating, how about bare copper grounding conductors 
in EMT, is the coating on/inside conduit simply your
common molten zink plating or does it contain a nickle or some other alloy 
to inhibit the eventual copper corrosion? Zincs anodic

rating is down there with aluminum on the scale.
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com


Hi Wrenches,

I'm wondering what types of experiences you folks have
with galvanic
corrosion. As we all know, racking and ground systems
commonly use copper,
aluminum, steel, etc. which may or may not be compatible
with each other.
There's the theory:
http://www.engineersedge.com/galvanic_capatability.htm
and then there's real life experience.

I have first hand experience with aluminum lay in lugs used
to bond modules
corroding and turning to powder. We all know to use tin
coated copper lugs
for module and racking grounding. However, I see bare
copper ground wires
run over all sorts of different metals and I wonder what
issues might pop up
in the long haul.

How well does bare copper hold up when it is touching
anodized aluminum?
What about copper and hot dipped strut? How do you run bare
ground wire when
you're connecting multiple arrays separated from each
other? Has anyone seen
issues arising between steel and aluminum racking parts?

I'm looking forward to seeing what types of field
experiences you have seen.

Best,

August



August Goers


Luminalt Energy Corporation
O:  415.564.7652
M:  415.559.1525
F:   650.244.9167
www.luminalt.com
aug...@luminalt.com



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[RE-wrenches] Utility data monitoring....

2009-01-27 Thread North Texas Renewable Energy Inc
Wrenches
I was looking at the Global Spec newsletter in my inbox before I deleted it 
when a picture of a kW hr meter caught my eye. I followed the link to 
http://www.enetics.com/ to see what their PowerNode Recorders were all about. 
After an inquiry to Enetics support staff , a quick reply told me two things:
  1.. This PowerNode Recorder would do a dandy job of short or long term 
monitoring a utility source, hz, V and A, at the customers utility-grade meter 
(see below)
  2.. I cannot justify the price quite yet
Maybe if we all chipped in

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 

Hello Jim,
We recently installed a PowerNode for exactly that application.  The homeowner 
has 2 inverters, plus grid power of course.
The meter recorder has 4 voltage channels and 4 current channels; so we run 
Grid L1 to channel 1, Grid L2 to channel 2, Inverter 1 to channel 3, and 
Inverter 2 to channel 4.  The PV inverters are 240 volt, so we route one wire 
through the channel CT in the '+' direction and the other PV wire through the 
same CT in the opposite or '-' direction.  This gives us the TOTAL PV current 
(and therefore kW) for both legs of the PV.  All of these channels are 
recorded, stored, and registered separately.

Our reports are all in MS Excel format so the homeowner just gets his net meter 
values numerically in Excel.

If you wanted to see live net metered values in the meter, again, we just route 
the load wires through the Grid Cts so that the PV nets out against the Grid.  
Everything is sychronous because the PVs are phase-locked to the grid.

Hope this helps.  Let me know if I can answer anything else.
Regards,
Bill Bush
585-924-5010
  -Original Message-
  From: North Texas Renewable Energy Inc [mailto:nt...@earthlink.net] 
  Sent: Tuesday, January 27, 2009 4:04 PM
  To: supp...@enetics.com
  Subject: PowerNode Recorders


  After looking at the PowerNode Recorders on the Globalspec www site, I have a 
question.
  Say I install a grid interactive solar PV system on a customers home and the 
120/240 AC output side of the inverter feeds through a customer owned form S2 
meter then onto the utility service entrance thru the main breaker and back 
onto the grid. 
  Can the PowerNode Recorder distinguish between inverter generated power being 
backfed and utility power feeding inbound? Does the instrument record those 
different inflow and outflow on separate registers?
  Thanks
  Jim Duncan
  North Texas Renewable Energy Inc
  817.917.0527
  nt...@earthlink.net
  www.ntrei.com 
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Re: [RE-wrenches] 120VAC-24VAC - 5 20VA transformers

2009-01-27 Thread North Texas Renewable Energy Inc
I recall that the Wattsun trackers use a 120-24 switching power supply. They 
are rated at 5A as used on those big tracker drives but the mfgrs www site had 
a wide selection of sizes. 

http://www.wattsun.com/pdf/Wattsun_Controller_Power_Supply_Considerations.pdf
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 




  - Original Message - 
  From: Dana 
  To: RE-wrenches 
  Sent: Tuesday, January 27, 2009 4:59 PM
  Subject: [RE-wrenches] 120VAC-24VAC - 5  20VA transformers


  Hey there All - 

   

  I am looking for a wholesale source for 5 watt  20 watt  120VAC to 24VAC 
transformers,  I need them for providing power for Tekmar controllers.

   

  Thanks -

   

  Dana Orzel

   

  Great Solar Works, Inc

  www.solarwork.com

  E - d...@solarwork.com

  V - 970.626.5253

  F - 970.626.4140

  C - 970.209.4076

  I'd put my money on solar energy. I hope we don't have to wait 'til oil and 
coal run out before we tackle that.

  -Thomas Edison, in conversation with Henry Ford and Harvey Firestone, March 
1931

   



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Re: [RE-wrenches] NFS3 (or is it nsf?)

2009-01-07 Thread North Texas Renewable Energy Inc
There was a similar piece on the local NPR affiliates news about a month ago. 
The cleaning compound in question was one that is not regulated as a harmful 
substance by the EPA. (Boy I feel better now) However the semiconductor 
industry, as a whole, has been looking for a substitute that is more 
environmentally friendly without increasing costs.
Whether it's a proactive attempt to green up the manufacturing process or 
heading off a federal mandate to replace it I don't know. Either way, 
manufacturers everywhere seem to be anticipating tougher environmental laws 
over the next 4 years and are beginning to squirm. 
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 



  - Original Message - 
  From: hol...@sbcglobal.net 
  To: RE-wrenches 
  Sent: Tuesday, January 06, 2009 2:06 PM
  Subject: [RE-wrenches] NFS3 (or is it nsf?)


  Excuse my ignorance...
  there was an article in Sunday's Dallas Morning News about solar panels 
causing greenhouse gases due to nsf3 (nfs?) used in cleaning contacts during 
manufacturing. Paper already on way to recycle bin, can't bring it up on their 
website. Can anyone enlighten me so as to have bullets to shoot down this 
latest round of uninformed reporting?


  Holt E. Kelly
  Holtek Fireplace  Solar Products
  500 Jewell Dr.
  Waco,Tx. 76712
  254-751-9111
  254-228-9621 (cell)
  hol...@sbcglobal.net
  www.holteksolar.com


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[RE-wrenches] Sample Power Purchase Agreements

2008-12-17 Thread North Texas Renewable Energy Inc
I could not find anything on their www site about their PPA overview  
http://www.stoel.com/. Is an e-copy available or just the printed version?
thanks
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 

  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Randy
  Sent: Tuesday, December 16, 2008 10:23 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] Sample Power Purchase Agreements

   

  Carl,

  At Solar Power 2008, Stoel Rives, a law firm had a booth and they were giving 
out a free workbook guide on PPA terms and conditions. They also offered this 
publication on their website which I downloaded, but I couldn't find the link 
just now. So, if you would like the guide let me know offline and I will send 
it to you.

   

  Good luck.

  Randy

   

  Randy Sadewic

  Positive Energy
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[RE-wrenches] Outback PSR-SCT

2008-12-14 Thread North Texas Renewable Energy Inc
Todd et.al.

Look in the yellow pages for a manufacturer of Prototype Injection Molds. 
These guys are set up to manufacturer short runs of molded plastic parts. 
They often use the vacuum-form process to make simple plastic shapes, usually 
not close tolerance pieces. A battery tray would be a perfect job and built 
exactly to your specs. 
If you use a lot of the same size cells, you may want to consider a single or 
double tray-per-cells arrangement. The initial setup cost will be lower for a 
small tray, say 9 X 14, and by buying a lot of them, the mold-maker is happy 
to give a lower unit cost and will spend less time on the setup.
As always, any molded part will be tapered so start big with your dimensions 
and go smaller. It's a lot easier to take a little material off the sides of 
the mold core compared to putting it back on. 
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
nt...@earthlink.net
www.ntrei.com 
I was just informed I can no longer get the Outback PSR-SCT (spill containment 
tray). What are others using in their battery boxes for spill containment?

Todd

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[RE-wrenches] Retail sales and other issues

2008-12-03 Thread North Texas Renewable Energy Inc
Thanks for staying on top of this Jeff
Here are the other questions ...

  1.  Do you have some type of retail store or public display area in addition 
to your installation work?
  No, from home. But we're about to build a new rural house with a separate 
dedicated building to lease to NTREI.

  2.  If so, do you offer parts like inverters, charge controllers, or 
hard-to-find solar hardware, or only sell turn key systems?
  Only  design  install PV. Occasionaly make sales to diy's  businesses.

  3.  Do you purchase factory direct for most items or from one of the main 
whole-sellers?
  Buy 90% from established distributors, DC Power, AEE, Sunwize but sometimes 
Kyocera.

  4.  If you also sell retail parts or other over the counter solar items, 
what percent mark-up do you try for, or do you just sell at manufacturer's 
suggested retail price?
  n/a

  5.  Do you have a web site that includes a basket for selling these solar 
items, or do you have a web site that lists complete systems with pricing, or 
just an informational web site?
  no
  6.  Have you sold enough systems of similar size to start offering packaged 
pricing for typical system sizes, or are you still quoting each specific job 
based on a job specific bill of material?
  The latter but I'm working to create packages 

  7.  Do you warehouse larger quantities of modules and inverters, or order for 
each project with just a few items on hand?
  I order per job but keep some BOS items in stock, disconnects, wire, the 
usual fittings and hardware so we're not having to run to the elec supply house 
more than once

  8. Have you had problems with credit cards being back-charged or voided after 
shipment, and if you have, how did you reduce this problem?
  Don't yet have the volume to justify CCs

  9. Have you had modules or inverters damaged in shipment, and has this ever 
happened and not be discovered until after acceptance of delivery?  
  Pallet of PV with forklift damage not discovered till after delivery. 
Inverters (2) with minor, field reparible problems, out of the box. Always 
received prompt service from PVP.

  10.  What advertising have you found to be the most cost effective?
  I have yet to find a good local source to advertise since there are no 
concentrated target markets. I use national magazines, HP etc.


  Thanks,  A summary of all replys will be added to the contract terms we are 
completing and distributed to all in a format you can cut and paste as needed.

Jeff Yago,P.E., CEM  
NABCEP Certified 
DTI Solar
   email: [EMAIL PROTECTED]


   

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[RE-wrenches] (no subject)

2008-12-02 Thread North Texas Renewable Energy Inc
Wrenches
I'm proposing a ground mounted PV installation that will have the usual exposed 
DC conductors and so need to be secured into a raceway of some sort. I stumbled 
across this Thomas  Betts cable tying system which looked like it would work 
well for neatly securing long straight runs of one or more conductors attached 
behind a raceway or inside the module frame. 
Has anyone tried this method of mounting long or short wire runs?
The Deltec plastic  is rated as very good UV resistance. TB Part numbers are 
TCP5255, TYDLH, TYD50R

http://www-public.tnb.com/shared/inst/ta00903-tb2.pdf

Thanks as always
Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
[EMAIL PROTECTED]
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[RE-wrenches] (no subject)

2008-12-02 Thread North Texas Renewable Energy Inc
August,
One can use the SS tie wraps instead of the 1/2 wide Deltec strap. Regardless, 
what appeals to me is the way the spacers hold the conductors tight so they 
don't sag, keep them concealed behind the raceway.
I'll let you know.

Jim Duncan
North Texas Renewable Energy Inc
817.917.0527
[EMAIL PROTECTED]
www.ntrei.com 





  Jim -


  I haven't used the Thomas  Betts product you found but we've had excellent 
results with the Wiley Acme Cable Clip found here:


  http://www.we-llc.com/ACC.html


  We use these clips on all our installations these days and it has allowed us 
to get almost completely away from zip ties. I don't trust zip ties over the 
long haul.


  Let us know what you think of the Thomas  Betts product if you end up using 
it.


  -August
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Re: [RE-wrenches] State licensing for PV installers in Texas

2008-10-29 Thread North Texas Renewable Energy Inc
Re: [RE-wrenches] State licensing for PV installers in TexasFor licensed 
electricians in the TX, no addition certification is required to install 
solar

And the Electricians will be required to earn a whopping 8 hours of 
solar-specific continuing education for state licensed electricians who wish to 
design, permit and install PV systems.
Heck I get more than 8 hours a year just attending conferences and training. 
ECs will totally qualify as a PV installer with 8 Hours.
Jim Duncan
 
  - Original Message - 
  From: David Brearley 
  To: RE-wrenches 
  Sent: Wednesday, October 29, 2008 6:04 PM
  Subject: Re: [RE-wrenches] State licensing for PV installers in Texas


  Is the regular license in AZ an electrical license? For licensed electricians 
in the TX, no addition certification is required to install solar. 

  The challenge we face is that most solar electric installers in the state do 
not have an electrical license. In fact, it's not so long ago that there was no 
state licensing period. Licensing was all done at the local level, at the city 
level. 


  On 10/29/08 5:53 PM, Wind-sun.com [EMAIL PROTECTED] wrote:


Arizona seems much more sensible, the solar license is just an add on 
certification to your regular license.
 

..
Northern Arizona Wind  Sun - Electricity From The Sun

..


  - Original Message - 
   
  From:  Bob  Maynard mailto:[EMAIL PROTECTED]  
   
  To: RE-wrenches mailto:re-wrenches@lists.re-wrenches.org  
   
  Sent: Wednesday, October 29, 2008 2:50  PM
   
  Subject: Re: [RE-wrenches] State  licensing for PV installers in Texas
   

   
   

  Jim,



  In  Oregon we have a Limited Renewable Energy Technician license.  We are 
 capped at 25kw and can do residential and commercial.  The LRT license  does 
not allow us to make final AC connections on any system and requires a  site 
visit from an electrician.



   

  Regards,
  Bob  Maynard


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Re: [RE-wrenches] State licensing for PV installers in Texas

2008-10-29 Thread North Texas Renewable Energy Inc
Re: [RE-wrenches] State licensing for PV installers in TexasTraditionally the 
final connection at the bus bar is what they are needed to perform. I'll defer 
to them. They worked hard for that privilege.
Jim

  - Original Message - 
  From: David Brearley 
  To: RE-wrenches 
  Sent: Wednesday, October 29, 2008 6:10 PM
  Subject: Re: [RE-wrenches] State licensing for PV installers in Texas


  A licensed electrician might point out that the utility grid is not current 
limited.


  On 10/29/08 5:05 PM, North Texas Renewable Energy Inc [EMAIL PROTECTED] 
wrote:


Also to elaborate, The Texas license will restrict any work on the AC side 
of the inverter by anyone but a State licensed Electrical Contractor. I am 
stating, in a reply (to the group working on the language) since the inverter 
AC output is current-limited by design, from a safety perspective the DC side 
could be considered as or more dangerous than the AC side.
Is this statement a valid one?  
Jim




  - Original Message - 
   
  From:  Bob  Maynard mailto:[EMAIL PROTECTED]  
   
  To: RE-wrenches mailto:re-wrenches@lists.re-wrenches.org  
   
  Sent: Wednesday, October 29, 2008 4:50  PM
   
  Subject: Re: [RE-wrenches] State  licensing for PV installers in Texas
   

   
   

  Jim,



  In  Oregon we have a Limited Renewable Energy Technician license.  We are 
 capped at 25kw and can do residential and commercial.  The LRT license  does 
not allow us to make final AC connections on any system and requires a  site 
visit from an electrician.



   

  Regards,
  Bob  Maynard

  VP  NW Distribution Sales

  groSolar  What the World Needs. NOW

  535  NE Westbrook Way

  Grants  Pass, OR 97526
  Direct: 541.291.4044

  TollFree:  800.467.6527 x4044 
  Fax:  541.476.7480  
  Mobile:   541.761.1636

  groSolar.com http://www.grosolar.com/

  http://blog.groSolar.com http://blog.grosolar.com/   

  North  America's Premier Installer, Distributor and Integrator of Solar 
Energy  Solutions



  Distributor  for Evergreen Solar, Suntech Power, SMA, Fronius, PV 
Powered,  Outback  Power, GridPoint, UniRac, Heliodyne SHW and other premier 
renewable energy  products





   
   

  From:  [EMAIL PROTECTED]  [mailto:[EMAIL PROTECTED] On Behalf Of North  
Texas Renewable Energy Inc
  Sent: Wednesday, October 29, 2008 2:45  PM
  To: RE Wrenches
  Subject: [RE-wrenches] State licensing  for PV installers in Texas

   
   
   

  Wrenches

   

  the Texas  Dept of Licensing and Regulation has (finally) proposed a 
Limited Solar  Electric License for installers in Texas. There is currently no  
solar license in Texas. 

   

  Among other  fairly arbitrary and borderline ridiculous potential 
requirements (IMHO) is a  50 kWDC cap on the size of systems allowed, based on 
inverter rated output.  Also the license holder may not work on commercial  
installations.

   

  Are these  typical of the license restrictions in other states?  

   

  thanks

   

  Jim  Duncan
  North Texas Renewable Energy Inc
  817.917.0527
  [EMAIL PROTECTED]
  www.ntrei.com http://www.ntrei.com   

   

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Re: [RE-wrenches] State licensing for PV installers in Texas

2008-10-29 Thread North Texas Renewable Energy Inc
It seems odd, in Texas we are considered a right-to-work state, unions are not 
a powerful entity as in a number of other states. You will find most Union 
Electricians, at least here in the North Texas area, work for cities and larger 
corporations. Due to the huge military-aerospace industry in Fort Worth and 
Dallas most large mil-contractors (think Lockheed Martin) only use Union 
workers. This includes Electricians. From this perspective, I don't see a lot 
of union power concentrated in Texas.
But the IEC is very active in the balance of the state among retail and 
commercial scale Electrical Contractors.
So I guess I don't understand the caution by TREIA in their dealings with the 
unions. Bob's right, there is plenty of work for everybody. So is the Texas 
union lobby being coached by IBEW members from outside the state? 
I guess considering the history of unions in the US I would not be surprised to 
see a power grab.
Jim Duncan

- Original Message - 
  From: Bob Maynard 
  To: RE-wrenches 
  Sent: Wednesday, October 29, 2008 6:47 PM
  Subject: Re: [RE-wrenches] State licensing for PV installers in Texas


  We had a lot of resistance from the unions.  I remember testifying before a 
Senate hearing and there were just three of us from the industry speaking for 
the creation of the license. The unions had at least 6 paid lobbyists speaking 
against it.  In the end we prevailed when a Senator asked the union lobbyists 
for specific details of their renewable energy training programs and they had 
none in place!  To help bring peace, we put together a 10kw project with the 
local utility to be installed on the State Capitol.  We handed it to the unions 
to install and coordinated it with a professional pv training course.  The 
thing to remember is this industry is going to grow so fast, there will not be 
enough solar electricians to do all the work and we need the manpower of the 
traditional electrical industry to help deploy all the solar yet to be 
installed!

   

  Regards,
  Bob Maynard

  VP NW Distribution Sales

  groSolar   What the World Needs. NOW

  535 NE Westbrook Way

  Grants Pass, OR 97526
  Direct: 541.291.4044

  TollFree: 800.467.6527 x4044 
  Fax: 541.476.7480  
  Mobile:   541.761.1636

  groSolar.com  

  http://blog.groSolar.com 

  North America's Premier Installer, Distributor and Integrator of Solar Energy 
Solutions

   

  Distributor for Evergreen Solar, Suntech Power, SMA, Fronius, PV Powered,  
Outback Power, GridPoint, UniRac, Heliodyne SHW and other premier renewable 
energy products

   

   

  From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of North Texas 
Renewable Energy Inc
  Sent: Wednesday, October 29, 2008 3:17 PM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] State licensing for PV installers in Texas

   

  Having watched enviously for years as other states put PV incentive programs 
into place, I have seen the opposition from the electrical unions and large 
electrical contractors, especially in California.

  What sort of friction did Oregons licensing procedure experience compared to 
California?

  Jim Duncan
  North Texas Renewable Energy Inc
  817.917.0527
  [EMAIL PROTECTED]
  www.ntrei.com 


--

- Original Message - 

From: Bob Maynard 

To: RE-wrenches 

Sent: Wednesday, October 29, 2008 4:50 PM

Subject: Re: [RE-wrenches] State licensing for PV installers in Texas

 

Jim,

 

In Oregon we have a Limited Renewable Energy Technician license.  We are 
capped at 25kw and can do residential and commercial.  The LRT license does not 
allow us to make final AC connections on any system and requires a site visit 
from an electrician.

 

Regards,
Bob Maynard

VP NW Distribution Sales

groSolar   What the World Needs. NOW

535 NE Westbrook Way

Grants Pass, OR 97526
Direct: 541.291.4044

TollFree: 800.467.6527 x4044 
Fax: 541.476.7480  
Mobile:   541.761.1636

groSolar.com  

http://blog.groSolar.com 

North America's Premier Installer, Distributor and Integrator of Solar 
Energy Solutions

 

Distributor for Evergreen Solar, Suntech Power, SMA, Fronius, PV Powered,  
Outback Power, GridPoint, UniRac, Heliodyne SHW and other premier renewable 
energy products

 

 

From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of North Texas 
Renewable Energy Inc
Sent: Wednesday, October 29, 2008 2:45 PM
To: RE Wrenches
Subject: [RE-wrenches] State licensing for PV installers in Texas

 

Wrenches

the Texas Dept of Licensing and Regulation has (finally) proposed a Limited 
Solar Electric License for installers in Texas. There is currently no solar 
license in Texas. 

Among other fairly arbitrary and borderline ridiculous potential 
requirements (IMHO) is a 50 kWDC cap on the size

  1   2   >