Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel

2005-10-18 Thread Doug Foskey
Brian,
 most of the CD mans are pdfs. Just print the relevant pages for the job in 
hand.

regards Doug

On Monday 10 October 2005 10:59, Brian Rodgers wrote:
 Very good idea thanks Doug.

 On 10/9/05, Doug Foskey [EMAIL PROTECTED] wrote:
  Search on the web: you may be lucky. The Haynes manualwould be available
  from book suppliers (but there are some inaccuracies in Haynes manuals:
  but they are better than nothing!)

 See the other similar threads for my comments on Haynes. You are right
 nevertheless.
   There is also a seller on ebay selling CDs of

  manuals: there could be one available there (UK supplier)

 Like the Mitchell's on demand set? Yeah I keep meaning to pirate
 those, somehow I have never got to it. But then I would need a PC in
 the workshop. Don't know, wishy-washy again.
 Truly,
 Brian

  regards Doug
 
  On Saturday 08 October 2005 10:57, Brian Rodgers wrote:
   Hello everybody
   Thank you so much for the replies.
   I was told when I got this car that it had a blown head gasket. The
   reasoning the mechanic used was excess pressure on the coolant system.
   Also, now that I have started the engine a few times it fires up
   pretty quick.
   Here is an excerpt from a note I sent  to a friend this afternoon.
   It may give you a heads up on what is happening.
   I just made some changes to the coolant lines and it made a big
   difference. I took it for the 'first' test drive, sweet!!!
   What I have found so far:
   Fan clutch slipping.
   In-line thermostat??? Yeah the thermostat was jammed inside the big
   hose coming from the head to radiator, with two hose clamps holding it
   in place. That can't be right. Anyway it's working- I tested it in
   boiling water  Also upon inspection there is slight discoloration on
   the Thermostat inflow side, looks like exhaust smoke.
   Still blowing white smoke when idling. Smoke turns black when
   accelerating. Shifts great, all gears work.
   No speedo.
  
   As you can see it may indeed be a blown head gasket. Although no oil
   emulsion (coolant in oil) and no oil in coolant.
   What I would really like is a shop manual for this car. If I am going
   to pull the head I feel better if I know where everything goes back
   to. Not to mention, torques and bolt tightening patterns. Does anyone
   know of a  good Peugeot  parts supplier?
   Again thanks for the info and help.
   Brian Rodgers
  
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  rg
  
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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel

2005-10-18 Thread Brian Rodgers
Thanks for the reply
I only ever found the peugeot 505 S in the vintage CD of Michell's
I got the few pages we found printed out.
thanks
Brian Rodgers
On 10/18/05, Doug Foskey [EMAIL PROTECTED] wrote:
 Brian,
  most of the CD mans are pdfs. Just print the relevant pages for the job in
 hand.

 regards Doug

 On Monday 10 October 2005 10:59, Brian Rodgers wrote:
  Very good idea thanks Doug.
 
  On 10/9/05, Doug Foskey [EMAIL PROTECTED] wrote:
   Search on the web: you may be lucky. The Haynes manualwould be available
   from book suppliers (but there are some inaccuracies in Haynes manuals:
   but they are better than nothing!)
 
  See the other similar threads for my comments on Haynes. You are right
  nevertheless.
There is also a seller on ebay selling CDs of
 
   manuals: there could be one available there (UK supplier)
 
  Like the Mitchell's on demand set? Yeah I keep meaning to pirate
  those, somehow I have never got to it. But then I would need a PC in
  the workshop. Don't know, wishy-washy again.
  Truly,
  Brian
 
   regards Doug
  
   On Saturday 08 October 2005 10:57, Brian Rodgers wrote:
Hello everybody
Thank you so much for the replies.
I was told when I got this car that it had a blown head gasket. The
reasoning the mechanic used was excess pressure on the coolant system.
Also, now that I have started the engine a few times it fires up
pretty quick.
Here is an excerpt from a note I sent  to a friend this afternoon.
It may give you a heads up on what is happening.
I just made some changes to the coolant lines and it made a big
difference. I took it for the 'first' test drive, sweet!!!
What I have found so far:
Fan clutch slipping.
In-line thermostat??? Yeah the thermostat was jammed inside the big
hose coming from the head to radiator, with two hose clamps holding it
in place. That can't be right. Anyway it's working- I tested it in
boiling water  Also upon inspection there is slight discoloration on
the Thermostat inflow side, looks like exhaust smoke.
Still blowing white smoke when idling. Smoke turns black when
accelerating. Shifts great, all gears work.
No speedo.
   
As you can see it may indeed be a blown head gasket. Although no oil
emulsion (coolant in oil) and no oil in coolant.
What I would really like is a shop manual for this car. If I am going
to pull the head I feel better if I know where everything goes back
to. Not to mention, torques and bolt tightening patterns. Does anyone
know of a  good Peugeot  parts supplier?
Again thanks for the info and help.
Brian Rodgers
   
___
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   rg
   
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http://journeytoforever.org/biofuel.html
   
Search the combined Biofuel and Biofuels-biz list archives (50,000
messages): http://www.mail-archive.com/biofuel@sustainablelists.org/
  
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   Search the combined Biofuel and Biofuels-biz list archives (50,000
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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel

2005-10-10 Thread Brian Rodgers
Very good idea thanks Doug.
On 10/9/05, Doug Foskey [EMAIL PROTECTED] wrote:
 Search on the web: you may be lucky. The Haynes manualwould be available from
 book suppliers (but there are some inaccuracies in Haynes manuals: but they
 are better than nothing!)
See the other similar threads for my comments on Haynes. You are right
nevertheless.
  There is also a seller on ebay selling CDs of
 manuals: there could be one available there (UK supplier)
Like the Mitchell's on demand set? Yeah I keep meaning to pirate
those, somehow I have never got to it. But then I would need a PC in
the workshop. Don't know, wishy-washy again.
Truly,
Brian

 regards Doug


 On Saturday 08 October 2005 10:57, Brian Rodgers wrote:
  Hello everybody
  Thank you so much for the replies.
  I was told when I got this car that it had a blown head gasket. The
  reasoning the mechanic used was excess pressure on the coolant system.
  Also, now that I have started the engine a few times it fires up
  pretty quick.
  Here is an excerpt from a note I sent  to a friend this afternoon.
  It may give you a heads up on what is happening.
  I just made some changes to the coolant lines and it made a big
  difference. I took it for the 'first' test drive, sweet!!!
  What I have found so far:
  Fan clutch slipping.
  In-line thermostat??? Yeah the thermostat was jammed inside the big
  hose coming from the head to radiator, with two hose clamps holding it
  in place. That can't be right. Anyway it's working- I tested it in
  boiling water  Also upon inspection there is slight discoloration on
  the Thermostat inflow side, looks like exhaust smoke.
  Still blowing white smoke when idling. Smoke turns black when accelerating.
  Shifts great, all gears work.
  No speedo.
 
  As you can see it may indeed be a blown head gasket. Although no oil
  emulsion (coolant in oil) and no oil in coolant.
  What I would really like is a shop manual for this car. If I am going
  to pull the head I feel better if I know where everything goes back
  to. Not to mention, torques and bolt tightening patterns. Does anyone
  know of a  good Peugeot  parts supplier?
  Again thanks for the info and help.
  Brian Rodgers
 
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  http://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.org
 
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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel

2005-10-09 Thread Doug Foskey
Search on the web: you may be lucky. The Haynes manualwould be available from 
book suppliers (but there are some inaccuracies in Haynes manuals: but they 
are better than nothing!) There is also a seller on ebay selling CDs of 
manuals: there could be one available there (UK supplier)

regards Doug


On Saturday 08 October 2005 10:57, Brian Rodgers wrote:
 Hello everybody
 Thank you so much for the replies.
 I was told when I got this car that it had a blown head gasket. The
 reasoning the mechanic used was excess pressure on the coolant system.
 Also, now that I have started the engine a few times it fires up
 pretty quick.
 Here is an excerpt from a note I sent  to a friend this afternoon.
 It may give you a heads up on what is happening.
 I just made some changes to the coolant lines and it made a big
 difference. I took it for the 'first' test drive, sweet!!!
 What I have found so far:
 Fan clutch slipping.
 In-line thermostat??? Yeah the thermostat was jammed inside the big
 hose coming from the head to radiator, with two hose clamps holding it
 in place. That can't be right. Anyway it's working- I tested it in
 boiling water  Also upon inspection there is slight discoloration on
 the Thermostat inflow side, looks like exhaust smoke.
 Still blowing white smoke when idling. Smoke turns black when accelerating.
 Shifts great, all gears work.
 No speedo.

 As you can see it may indeed be a blown head gasket. Although no oil
 emulsion (coolant in oil) and no oil in coolant.
 What I would really like is a shop manual for this car. If I am going
 to pull the head I feel better if I know where everything goes back
 to. Not to mention, torques and bolt tightening patterns. Does anyone
 know of a  good Peugeot  parts supplier?
 Again thanks for the info and help.
 Brian Rodgers

 ___
 Biofuel mailing list
 Biofuel@sustainablelists.org
 http://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.org

 Biofuel at Journey to Forever:
 http://journeytoforever.org/biofuel.html

 Search the combined Biofuel and Biofuels-biz list archives (50,000
 messages): http://www.mail-archive.com/biofuel@sustainablelists.org/

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Brian Rodgers
October 7, 2005

Hi everyone

After three months of wishy washy thinking and anxiety over money to
invest in my biodiesel project, this very moment my dream has been
realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
turbo charged diesel vehicle! I know what you are thinking,  What's a
American good ol' boy' doing with a Peugeot? Well, it is a long
story, the short version is: If we live our lives in a spiritually
wholesome and environmentally friendly fashion,  we can expect good
things to come to us. We don't need much and we have patience. Anyway,
I said this is the short version right? We now have this car sitting
here at the Ranch in northeastern New Mexico. It has only one
mechanical problem that I can see; It is very hard to start, when it
finally does it bellows blue-white smoke, and the coolant lines slowly
begin to pressurize. The radiator hoses balloon up, very scary and we
shut it down before they blow. At first glance it looks like a leaking
head gasket. It is now sitting in front of my little workshop and I am
so excited to finally have a car that I can make my own biodiesel for.
Nevertheless, my rash days are past and I am content to ask first
before I tear into anything mechanically. I ask for information.  I am
relatively new to Biofuels, but I do have a fine set of Mechanics
tools, much updated from the days long ago when I was a factory
trained VW mechanic.  Please don't give me the negative perspective. 
If you do, I can take it. But I still have that wonderful glow  a guy
gets when he gets a new car to refurbish.

How's that line go? Sing me the bad news!



So far I have zero cash investment in this really cute little car. I
have three Mercedes gas powered monsters which have been steadily
moving closer to the ranch dump. I toyed with the idea of buying a
1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
like the body style,  too heavy, and we couldn't afford it anyway. 
This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
damn, did I say it is sleek and in mint condition? So yeah that's the
good news. Anybody out there have any experience with these? Looks
like a very clean engine, but that may be because the radiator already
washed it off with a steam bath. I have extended experience with
petrol vehicles.  My tools are metric and I love to read first then
spin nuts after I at least think I understand.



Diesel engines, this is only my second. I won't say what I did to the
first one. I intend to make this motor sing again! So, I have heard of
carbon buildup in the cylinders causing issues in dino-diesel motors.
Any ideas? Things I could check. I suppose checking the compression
through the spark plug holes is out of the question, lol. I will be
looking for the factory service manual, unless it is written in French
of course. Nah, I have factory service literature on the Benz and it
is not in German. See how wishy washy I have become? Maybe it is the
fog this morning, yeah fog in New Mexico, go figure. They have fog in
France right?



So how did my bio-diesel processing chemicals and WVO collecting go
this week? Not well, physically. I talked it up pretty good, whatever
that is worth. I think I know what I need to find for the test
batches. A couple of little bottles of Heet (methanol).  Blue or
yellow? There is a bit of confusion in the biofuel group about this,
and a jar of Red Devil drain opener (lye.) A five gallon can for
transporting the WVO back to the ranch and a 12 volt pump for filling
my container at the rear of the Mc Donald's. Oh, and I have to ask
Vince, the owner of the local McDonald's, if is ok to use some of the
WVO from his business.



Ok, I am so excited about our new diesel that I am totally torn
between writing and thinking about it and going out into the fog and
starting… something, anything… How about learning?

Sincerely, Brian Rodgers
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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Juan B
Hi Brian, 

About the Peugeot 505, If the smoke is blue and white, your car is
burning oil, this could be the o rings of the pistons or a liking
gasket on the head of the engine. About the coolant, it seems
that one of the lines are blocked I would recommend you to flash the
cooling system of the engine and to clean the hoses maybe there is
something there that is blocking the flow. 

I hope that could help
Cheers
JuanOn 10/7/05, Brian Rodgers [EMAIL PROTECTED] wrote:
October 7, 2005Hi everyoneAfter three months of wishy washy thinking and anxiety over money toinvest in my biodiesel project, this very moment my dream has beenrealized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
turbo charged diesel vehicle! I know what you are thinking,  What's aAmerican good ol' boy' doing with a Peugeot? Well, it is a longstory, the short version is: If we live our lives in a spiritually
wholesome and environmentally friendly fashion,we can expect goodthings to come to us. We don't need much and we have patience. Anyway,I said this is the short version right? We now have this car sitting
here at the Ranch in northeastern New Mexico. It has only onemechanical problem that I can see; It is very hard to start, when itfinally does it bellows blue-white smoke, and the coolant lines slowlybegin to pressurize. The radiator hoses balloon up, very scary and we
shut it down before they blow. At first glance it looks like a leakinghead gasket. It is now sitting in front of my little workshop and I amso excited to finally have a car that I can make my own biodiesel for.
Nevertheless, my rash days are past and I am content to ask firstbefore I tear into anything mechanically. I ask for information.I amrelatively new to Biofuels, but I do have a fine set of Mechanicstools, much updated from the days long ago when I was a factory
trained VW mechanic.Please don't give me the negative perspective.If you do, I can take it. But I still have that wonderful glowa guygets when he gets a new car to refurbish.How's that line go? Sing me the bad news!
So far I have zero cash investment in this really cute little car. Ihave three Mercedes gas powered monsters which have been steadilymoving closer to the ranch dump. I toyed with the idea of buying a
1982 300 Turbo Sedan that a friend has offered for $2000.00. I don'tlike the body style,too heavy, and we couldn't afford it anyway.This Peugeot is almost 1000 pounds lighter than my 1980 480SE. Anddamn, did I say it is sleek and in mint condition? So yeah that's the
good news. Anybody out there have any experience with these? Lookslike a very clean engine, but that may be because the radiator alreadywashed it off with a steam bath. I have extended experience withpetrol vehicles.My tools are metric and I love to read first then
spin nuts after I at least think I understand.Diesel engines, this is only my second. I won't say what I did to thefirst one. I intend to make this motor sing again! So, I have heard ofcarbon buildup in the cylinders causing issues in dino-diesel motors.
Any ideas? Things I could check. I suppose checking the compressionthrough the spark plug holes is out of the question, lol. I will belooking for the factory service manual, unless it is written in Frenchof course. Nah, I have factory service literature on the Benz and it
is not in German. See how wishy washy I have become? Maybe it is thefog this morning, yeah fog in New Mexico, go figure. They have fog inFrance right?So how did my bio-diesel processing chemicals and WVO collecting go
this week? Not well, physically. I talked it up pretty good, whateverthat is worth. I think I know what I need to find for the testbatches. A couple of little bottles of Heet (methanol).Blue oryellow? There is a bit of confusion in the biofuel group about this,
and a jar of Red Devil drain opener (lye.) A five gallon can fortransporting the WVO back to the ranch and a 12 volt pump for fillingmy container at the rear of the Mc Donald's. Oh, and I have to askVince, the owner of the local McDonald's, if is ok to use some of the
WVO from his business.Ok, I am so excited about our new diesel that I am totally tornbetween writing and thinking about it and going out into the fog andstarting… something, anything… How about learning?
Sincerely, Brian Rodgers___Biofuel mailing listBiofuel@sustainablelists.org
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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Keith Addison
October 7, 2005

Hi everyone

After three months of wishy washy thinking and anxiety over money to
invest in my biodiesel project, this very moment my dream has been
realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
turbo charged diesel vehicle! I know what you are thinking,

I'm thinking Bravo! Well done! Good for you! Maybe I'm not the only one. See:

http://journeytoforever.org/biodiesel_404.html
The best car in the world

:-)

A 505 is just a 404 in drag, they're great! A friend of mine drove 
one from London to Johannesburg, way back before they invented roads 
and stuff. Best of good luck with it Brian, I hope you get all the 
problems licked.

Keith



 What's a
American good ol' boy' doing with a Peugeot? Well, it is a long
story, the short version is: If we live our lives in a spiritually
wholesome and environmentally friendly fashion,  we can expect good
things to come to us. We don't need much and we have patience. Anyway,
I said this is the short version right? We now have this car sitting
here at the Ranch in northeastern New Mexico. It has only one
mechanical problem that I can see; It is very hard to start, when it
finally does it bellows blue-white smoke, and the coolant lines slowly
begin to pressurize. The radiator hoses balloon up, very scary and we
shut it down before they blow. At first glance it looks like a leaking
head gasket. It is now sitting in front of my little workshop and I am
so excited to finally have a car that I can make my own biodiesel for.
Nevertheless, my rash days are past and I am content to ask first
before I tear into anything mechanically. I ask for information.  I am
relatively new to Biofuels, but I do have a fine set of Mechanics
tools, much updated from the days long ago when I was a factory
trained VW mechanic.  Please don't give me the negative perspective.
If you do, I can take it. But I still have that wonderful glow  a guy
gets when he gets a new car to refurbish.

How's that line go? Sing me the bad news!



So far I have zero cash investment in this really cute little car. I
have three Mercedes gas powered monsters which have been steadily
moving closer to the ranch dump. I toyed with the idea of buying a
1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
like the body style,  too heavy, and we couldn't afford it anyway.
This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
damn, did I say it is sleek and in mint condition? So yeah that's the
good news. Anybody out there have any experience with these? Looks
like a very clean engine, but that may be because the radiator already
washed it off with a steam bath. I have extended experience with
petrol vehicles.  My tools are metric and I love to read first then
spin nuts after I at least think I understand.



Diesel engines, this is only my second. I won't say what I did to the
first one. I intend to make this motor sing again! So, I have heard of
carbon buildup in the cylinders causing issues in dino-diesel motors.
Any ideas? Things I could check. I suppose checking the compression
through the spark plug holes is out of the question, lol. I will be
looking for the factory service manual, unless it is written in French
of course. Nah, I have factory service literature on the Benz and it
is not in German. See how wishy washy I have become? Maybe it is the
fog this morning, yeah fog in New Mexico, go figure. They have fog in
France right?



So how did my bio-diesel processing chemicals and WVO collecting go
this week? Not well, physically. I talked it up pretty good, whatever
that is worth. I think I know what I need to find for the test
batches. A couple of little bottles of Heet (methanol).  Blue or
yellow? There is a bit of confusion in the biofuel group about this,
and a jar of Red Devil drain opener (lye.) A five gallon can for
transporting the WVO back to the ranch and a 12 volt pump for filling
my container at the rear of the Mc Donald's. Oh, and I have to ask
Vince, the owner of the local McDonald's, if is ok to use some of the
WVO from his business.



Ok, I am so excited about our new diesel that I am totally torn
between writing and thinking about it and going out into the fog and
startingÖ something, anythingÖ How about learning?

Sincerely, Brian Rodgers


___
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Search the combined Biofuel and Biofuels-biz list archives (50,000 messages):
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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Zeke Yewdall
Good find!  On the smoke, I'd replace the coolant hoses so you can get
it up to operating temp, and check the glow plugs.It could be
something as simple as a bit of unburned fuel due to being cold...,
and will go way when it's warm.

On 10/7/05, Keith Addison [EMAIL PROTECTED] wrote:
 October 7, 2005
 
 Hi everyone
 
 After three months of wishy washy thinking and anxiety over money to
 invest in my biodiesel project, this very moment my dream has been
 realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
 turbo charged diesel vehicle! I know what you are thinking,

 I'm thinking Bravo! Well done! Good for you! Maybe I'm not the only one. See:

 http://journeytoforever.org/biodiesel_404.html
 The best car in the world

 :-)

 A 505 is just a 404 in drag, they're great! A friend of mine drove
 one from London to Johannesburg, way back before they invented roads
 and stuff. Best of good luck with it Brian, I hope you get all the
 problems licked.

 Keith



  What's a
 American good ol' boy' doing with a Peugeot? Well, it is a long
 story, the short version is: If we live our lives in a spiritually
 wholesome and environmentally friendly fashion,  we can expect good
 things to come to us. We don't need much and we have patience. Anyway,
 I said this is the short version right? We now have this car sitting
 here at the Ranch in northeastern New Mexico. It has only one
 mechanical problem that I can see; It is very hard to start, when it
 finally does it bellows blue-white smoke, and the coolant lines slowly
 begin to pressurize. The radiator hoses balloon up, very scary and we
 shut it down before they blow. At first glance it looks like a leaking
 head gasket. It is now sitting in front of my little workshop and I am
 so excited to finally have a car that I can make my own biodiesel for.
 Nevertheless, my rash days are past and I am content to ask first
 before I tear into anything mechanically. I ask for information.  I am
 relatively new to Biofuels, but I do have a fine set of Mechanics
 tools, much updated from the days long ago when I was a factory
 trained VW mechanic.  Please don't give me the negative perspective.
 If you do, I can take it. But I still have that wonderful glow  a guy
 gets when he gets a new car to refurbish.
 
 How's that line go? Sing me the bad news!
 
 
 
 So far I have zero cash investment in this really cute little car. I
 have three Mercedes gas powered monsters which have been steadily
 moving closer to the ranch dump. I toyed with the idea of buying a
 1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
 like the body style,  too heavy, and we couldn't afford it anyway.
 This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
 damn, did I say it is sleek and in mint condition? So yeah that's the
 good news. Anybody out there have any experience with these? Looks
 like a very clean engine, but that may be because the radiator already
 washed it off with a steam bath. I have extended experience with
 petrol vehicles.  My tools are metric and I love to read first then
 spin nuts after I at least think I understand.
 
 
 
 Diesel engines, this is only my second. I won't say what I did to the
 first one. I intend to make this motor sing again! So, I have heard of
 carbon buildup in the cylinders causing issues in dino-diesel motors.
 Any ideas? Things I could check. I suppose checking the compression
 through the spark plug holes is out of the question, lol. I will be
 looking for the factory service manual, unless it is written in French
 of course. Nah, I have factory service literature on the Benz and it
 is not in German. See how wishy washy I have become? Maybe it is the
 fog this morning, yeah fog in New Mexico, go figure. They have fog in
 France right?
 
 
 
 So how did my bio-diesel processing chemicals and WVO collecting go
 this week? Not well, physically. I talked it up pretty good, whatever
 that is worth. I think I know what I need to find for the test
 batches. A couple of little bottles of Heet (methanol).  Blue or
 yellow? There is a bit of confusion in the biofuel group about this,
 and a jar of Red Devil drain opener (lye.) A five gallon can for
 transporting the WVO back to the ranch and a 12 volt pump for filling
 my container at the rear of the Mc Donald's. Oh, and I have to ask
 Vince, the owner of the local McDonald's, if is ok to use some of the
 WVO from his business.
 
 
 
 Ok, I am so excited about our new diesel that I am totally torn
 between writing and thinking about it and going out into the fog and
 startingÖ something, anythingÖ How about learning?
 
 Sincerely, Brian Rodgers


 ___
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 Biofuel@sustainablelists.org
 http://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.org

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 http://journeytoforever.org/biofuel.html

 Search the combined Biofuel and Biofuels-biz list archives (50,000 

Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread des
Congratulations on the new car!

 From my experience, if I were in your shoes, and looking at a foggy 
day, I'd be thinking twice about mixing my methoxide today, the NaOH 
will turn to liquid before you can blink, drawing water out of the air. 
  (That might clear out the fog)

Instead, I guess I'd be getting into the cooling system of the new toy, 
check to see that the thermostat is opening properly at the temperature 
it is supposed to, (this can be done with the cap off the radiator in 
most any car I've ever been under the hood of, you can see the water 
start to flow when the thermostat opens and allows the water pump to 
circulate water through the radiator.)  This method can let you know if 
your radiator is in need of flushing too.  The next step, if you see no 
water flowing, would be to remove the thermostat, and drop it in hot 
water.  Heat the water, preferably with a thermometer in the water, and 
when the water reaches the temperature stamped into the thermostat, 
check the thermostat, and see if it has opened.  If it has, you can 
reinstall it, but know that you might need a new gasket, or 
alternatively, blue glue to make a new gasket.

Then there are the possibilities that the water pump isn't up to par 
anymore, or that there is blockage either in the engine, the radiator, 
or both.

One could assume that pressure buildup in the cooling system is from 
over temperature, but There's also a chance that your fluids aren't 
staying where they're supposed to.  Generally you'd see water in the 
oil, but I can imagine that it could go the other direction too, but 
either of these conditions can be seen by looking at the dipstick (see 
mayonnaise?) or in the radiator. (see oil floating at the top?)

Anything beyond these simple examinations and diagnostics would leave me 
in the dark, unless new clues became obvious while looking through the 
above steps.

Good luck with it, and may all your repairs be the cheapest and easiest 
fix it could be!

doug swanson



-- 
All generalizations are false.  Including this one.

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

This email is constructed entirely with OpenSource Software.
No Microsoft databits have been incorporated herein.
All existing databits have been constructed from recycled databits.

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Brian Rodgers
Wow, too cool, you all are.
I knew I was in the right place to learn.
Dammit all, there is so much to learn.
Thanks Juan, I was hoping there was something I could do right away
before I find a service manual. Flushing the coolant is a great idea.
I will pull off some of the worse looking hoses and take a look inside
for blockage. A friend and I were looking for the thermostat which
seems like it should be near the outlet of the head but we were unable
to see anything that looked like one.I will go out there to the shop
and look again at that hose which is ballooning when the engine is
running. I have a feeling the thermostat is inside the hose because
there is an odd size reduction on the outlet from the head. I am a
book person, well tech books anyway. So, let me ask you (all) this:
Does anyone have the service manual for the Peugeot 505 diesel?

Next Dammit again Keith, heehee. You have so much going on with your
website. Sorry, somehow I missed the Best car in the world section
completely. Just goes to show; I must be living my life right. First I
found this list and then I switched away from thinking ethanol to
doing biodiesel and a whole new world opens up for me. How in the heck
did I manage to scavenge such a fine diesel vehicle completely
unaware? Thank you for everything, people.

Now I know I can make this little sweetie sing again. Also I joined
the Peugeot yahoo group. I just gotta find the books for this gem.

Again, I am back to  http://journeytoforever.org/biodiesel_404.html
Reading, reading and learning.
Great site Keith.
I am soon to be a real biodiesel man.

Sincerely,
Brian Rodgers

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Juan Boveda
Hello Brian.
I drive a 405 GLD with the smaller 1.9 L diesel. Your problems sounds 
similar to any water cooled engine, starts with rust in the small holes of 
the water passages, local overheating, head gasket burning and combustion 
gasses leaking to the water jaket and built up the pressure in water 
cooling system that you can see because the radiator hoses balloon up. When 
the engine is turn of the water leakes to the cilinders and if it is a 
small amount the engine starts with difficulties and water comes out as hot 
water mist and white steam sometimes spiting a mixture of water and carbon 
at the start.
Most likely you have encountered some oil floating with carbon dust in the 
radiator of the cooling system, it is coming from the combustion chamber 
and oil system.
Peugeot spare parts from France are expensive but in general the 
Argentinians spare parts for that engine brand are usually less expensive 
(at least here in Paraguay) becuase for some Peugeot engines they have 
produced spare parts in Argentina and they built Peugeots there since a 
long time ago.
Have you checked the Argentinians spare parts representative there if there 
are any in your area?
I hope this helps.
Regards.

Juan Boveda
Paraguay

-Mensaje original-
De: Brian Rodgers [SMTP:[EMAIL PROTECTED]
Enviado el: Viernes 7 de Octubre de 2005 12:06 PM
Para:   Biofuel@sustainablelists.org
Asunto: Re: [Biofuel] Peugeot 505 four cylinder turbo charged 
diesel  vehicle!?


October 7, 2005

Hi everyone

After three months of wishy washy thinking and anxiety over money to
invest in my biodiesel project, this very moment my dream has been
realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
turbo charged diesel vehicle! I know what you are thinking,  What's a
American good ol' boy' doing with a Peugeot? Well, it is a long
story, the short version is: If we live our lives in a spiritually
wholesome and environmentally friendly fashion,  we can expect good
things to come to us. We don't need much and we have patience. Anyway,
I said this is the short version right? We now have this car sitting
here at the Ranch in northeastern New Mexico. It has only one
mechanical problem that I can see; It is very hard to start, when it
finally does it bellows blue-white smoke, and the coolant lines slowly
begin to pressurize. The radiator hoses balloon up, very scary and we
shut it down before they blow. At first glance it looks like a leaking
head gasket. It is now sitting in front of my little workshop and I am
so excited to finally have a car that I can make my own biodiesel for.
Nevertheless, my rash days are past and I am content to ask first
before I tear into anything mechanically. I ask for information.  I am
relatively new to Biofuels, but I do have a fine set of Mechanics
tools, much updated from the days long ago when I was a factory
trained VW mechanic.  Please don't give me the negative perspective.
If you do, I can take it. But I still have that wonderful glow  a guy
gets when he gets a new car to refurbish.

How's that line go? Sing me the bad news!



So far I have zero cash investment in this really cute little car. I
have three Mercedes gas powered monsters which have been steadily
moving closer to the ranch dump. I toyed with the idea of buying a
1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
like the body style,  too heavy, and we couldn't afford it anyway.
This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
damn, did I say it is sleek and in mint condition? So yeah that's the
good news. Anybody out there have any experience with these? Looks
like a very clean engine, but that may be because the radiator already
washed it off with a steam bath. I have extended experience with
petrol vehicles.  My tools are metric and I love to read first then
spin nuts after I at least think I understand.



Diesel engines, this is only my second. I won't say what I did to the
first one. I intend to make this motor sing again! So, I have heard of
carbon buildup in the cylinders causing issues in dino-diesel motors.
Any ideas? Things I could check. I suppose checking the compression
through the spark plug holes is out of the question, lol. I will be
looking for the factory service manual, unless it is written in French
of course. Nah, I have factory service literature on the Benz and it
is not in German. See how wishy washy I have become? Maybe it is the
fog this morning, yeah fog in New Mexico, go figure. They have fog in
France right?



So how did my bio-diesel processing chemicals and WVO collecting go
this week? Not well, physically. I talked it up pretty good, whatever
that is worth. I think I know what I need to find for the test
batches. A couple of little bottles of Heet (methanol).  Blue or
yellow? There is a bit of confusion in the biofuel group about this,
and a jar of Red Devil drain opener (lye.) A five gallon can for
transporting the WVO back to the ranch and a 12

Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel

2005-10-07 Thread Doug Foskey
There ia an Australian Peugeot (and other French cars) list: Aussiefrogs

 I suggest you consider joining, as there are some very knowledgeable buffs on 
the list.

regards Doug
(Peugeot 405SRDT: great car!)

On Saturday 08 October 2005 3:12, Keith Addison wrote:
 October 7, 2005
 
 Hi everyone
 
 After three months of wishy washy thinking and anxiety over money to
 invest in my biodiesel project, this very moment my dream has been
 realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
 turbo charged diesel vehicle! I know what you are thinking,

 I'm thinking Bravo! Well done! Good for you! Maybe I'm not the only one.
 See:

 http://journeytoforever.org/biodiesel_404.html
 The best car in the world

 :-)

 A 505 is just a 404 in drag, they're great! A friend of mine drove
 one from London to Johannesburg, way back before they invented roads
 and stuff. Best of good luck with it Brian, I hope you get all the
 problems licked.

 Keith

  What's a
 American good ol' boy' doing with a Peugeot? Well, it is a long
 story, the short version is: If we live our lives in a spiritually
 wholesome and environmentally friendly fashion,  we can expect good
 things to come to us. We don't need much and we have patience. Anyway,
 I said this is the short version right? We now have this car sitting
 here at the Ranch in northeastern New Mexico. It has only one
 mechanical problem that I can see; It is very hard to start, when it
 finally does it bellows blue-white smoke, and the coolant lines slowly
 begin to pressurize. The radiator hoses balloon up, very scary and we
 shut it down before they blow. At first glance it looks like a leaking
 head gasket. It is now sitting in front of my little workshop and I am
 so excited to finally have a car that I can make my own biodiesel for.
 Nevertheless, my rash days are past and I am content to ask first
 before I tear into anything mechanically. I ask for information.  I am
 relatively new to Biofuels, but I do have a fine set of Mechanics
 tools, much updated from the days long ago when I was a factory
 trained VW mechanic.  Please don't give me the negative perspective.
 If you do, I can take it. But I still have that wonderful glow  a guy
 gets when he gets a new car to refurbish.
 
 How's that line go? Sing me the bad news!
 
 
 
 So far I have zero cash investment in this really cute little car. I
 have three Mercedes gas powered monsters which have been steadily
 moving closer to the ranch dump. I toyed with the idea of buying a
 1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
 like the body style,  too heavy, and we couldn't afford it anyway.
 This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
 damn, did I say it is sleek and in mint condition? So yeah that's the
 good news. Anybody out there have any experience with these? Looks
 like a very clean engine, but that may be because the radiator already
 washed it off with a steam bath. I have extended experience with
 petrol vehicles.  My tools are metric and I love to read first then
 spin nuts after I at least think I understand.
 
 
 
 Diesel engines, this is only my second. I won't say what I did to the
 first one. I intend to make this motor sing again! So, I have heard of
 carbon buildup in the cylinders causing issues in dino-diesel motors.
 Any ideas? Things I could check. I suppose checking the compression
 through the spark plug holes is out of the question, lol. I will be
 looking for the factory service manual, unless it is written in French
 of course. Nah, I have factory service literature on the Benz and it
 is not in German. See how wishy washy I have become? Maybe it is the
 fog this morning, yeah fog in New Mexico, go figure. They have fog in
 France right?
 
 
 
 So how did my bio-diesel processing chemicals and WVO collecting go
 this week? Not well, physically. I talked it up pretty good, whatever
 that is worth. I think I know what I need to find for the test
 batches. A couple of little bottles of Heet (methanol).  Blue or
 yellow? There is a bit of confusion in the biofuel group about this,
 and a jar of Red Devil drain opener (lye.) A five gallon can for
 transporting the WVO back to the ranch and a 12 volt pump for filling
 my container at the rear of the Mc Donald's. Oh, and I have to ask
 Vince, the owner of the local McDonald's, if is ok to use some of the
 WVO from his business.
 
 
 
 Ok, I am so excited about our new diesel that I am totally torn
 between writing and thinking about it and going out into the fog and
 startingÖ something, anythingÖ How about learning?
 
 Sincerely, Brian Rodgers

 ___
 Biofuel mailing list
 Biofuel@sustainablelists.org
 http://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.org

 Biofuel at Journey to Forever:
 http://journeytoforever.org/biofuel.html

 Search the combined Biofuel and Biofuels-biz list archives (50,000
 messages): 

Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Juan B
Your Welcome Brian!!

I am here to help and to learn from you guys :) On 10/7/05, Brian Rodgers [EMAIL PROTECTED] wrote:
Wow, too cool, you all are.I knew I was in the right place to learn.Dammit all, there is so much to learn.
Thanks Juan, I was hoping there was something I could do right awaybefore I find a service manual. Flushing the coolant is a great idea.I will pull off some of the worse looking hoses and take a look inside
for blockage. A friend and I were looking for the thermostat whichseems like it should be near the outlet of the head but we were unableto see anything that looked like one.I will go out there to the shopand look again at that hose which is ballooning when the engine is
running. I have a feeling the thermostat is inside the hose becausethere is an odd size reduction on the outlet from the head. I am abook person, well tech books anyway. So, let me ask you (all) this:Does anyone have the service manual for the Peugeot 505 diesel?
Next Dammit again Keith, heehee. You have so much going on with yourwebsite. Sorry, somehow I missed the Best car in the world sectioncompletely. Just goes to show; I must be living my life right. First I
found this list and then I switched away from thinking ethanol todoing biodiesel and a whole new world opens up for me. How in the heckdid I manage to scavenge such a fine diesel vehicle completelyunaware? Thank you for everything, people.
Now I know I can make this little sweetie sing again. Also I joinedthe Peugeot yahoo group. I just gotta find the books for this gem.Again, I am back to
http://journeytoforever.org/biodiesel_404.htmlReading, reading and learning.Great site Keith.I am soon to be a real biodiesel man.Sincerely,Brian Rodgers___
Biofuel mailing listBiofuel@sustainablelists.orghttp://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.org
Biofuel at Journey to Forever:http://journeytoforever.org/biofuel.htmlSearch the combined Biofuel and Biofuels-biz list archives (50,000 messages):
http://www.mail-archive.com/biofuel@sustainablelists.org/
___
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http://sustainablelists.org/mailman/listinfo/biofuel_sustainablelists.org

Biofuel at Journey to Forever:
http://journeytoforever.org/biofuel.html

Search the combined Biofuel and Biofuels-biz list archives (50,000 messages):
http://www.mail-archive.com/biofuel@sustainablelists.org/



Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel

2005-10-07 Thread Busyditch
There is diesel Peuggie for sale on ebay, too.
- Original Message - 
From: Doug Foskey [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Friday, October 07, 2005 6:05 PM
Subject: Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel


There ia an Australian Peugeot (and other French cars) list: Aussiefrogs

 I suggest you consider joining, as there are some very knowledgeable buffs
on
the list.

regards Doug
(Peugeot 405SRDT: great car!)

On Saturday 08 October 2005 3:12, Keith Addison wrote:
 October 7, 2005
 
 Hi everyone
 
 After three months of wishy washy thinking and anxiety over money to
 invest in my biodiesel project, this very moment my dream has been
 realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
 turbo charged diesel vehicle! I know what you are thinking,

 I'm thinking Bravo! Well done! Good for you! Maybe I'm not the only one.
 See:

 http://journeytoforever.org/biodiesel_404.html
 The best car in the world

 :-)

 A 505 is just a 404 in drag, they're great! A friend of mine drove
 one from London to Johannesburg, way back before they invented roads
 and stuff. Best of good luck with it Brian, I hope you get all the
 problems licked.

 Keith

  What's a
 American good ol' boy' doing with a Peugeot? Well, it is a long
 story, the short version is: If we live our lives in a spiritually
 wholesome and environmentally friendly fashion,  we can expect good
 things to come to us. We don't need much and we have patience. Anyway,
 I said this is the short version right? We now have this car sitting
 here at the Ranch in northeastern New Mexico. It has only one
 mechanical problem that I can see; It is very hard to start, when it
 finally does it bellows blue-white smoke, and the coolant lines slowly
 begin to pressurize. The radiator hoses balloon up, very scary and we
 shut it down before they blow. At first glance it looks like a leaking
 head gasket. It is now sitting in front of my little workshop and I am
 so excited to finally have a car that I can make my own biodiesel for.
 Nevertheless, my rash days are past and I am content to ask first
 before I tear into anything mechanically. I ask for information.  I am
 relatively new to Biofuels, but I do have a fine set of Mechanics
 tools, much updated from the days long ago when I was a factory
 trained VW mechanic.  Please don't give me the negative perspective.
 If you do, I can take it. But I still have that wonderful glow  a guy
 gets when he gets a new car to refurbish.
 
 How's that line go? Sing me the bad news!
 
 
 
 So far I have zero cash investment in this really cute little car. I
 have three Mercedes gas powered monsters which have been steadily
 moving closer to the ranch dump. I toyed with the idea of buying a
 1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
 like the body style,  too heavy, and we couldn't afford it anyway.
 This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
 damn, did I say it is sleek and in mint condition? So yeah that's the
 good news. Anybody out there have any experience with these? Looks
 like a very clean engine, but that may be because the radiator already
 washed it off with a steam bath. I have extended experience with
 petrol vehicles.  My tools are metric and I love to read first then
 spin nuts after I at least think I understand.
 
 
 
 Diesel engines, this is only my second. I won't say what I did to the
 first one. I intend to make this motor sing again! So, I have heard of
 carbon buildup in the cylinders causing issues in dino-diesel motors.
 Any ideas? Things I could check. I suppose checking the compression
 through the spark plug holes is out of the question, lol. I will be
 looking for the factory service manual, unless it is written in French
 of course. Nah, I have factory service literature on the Benz and it
 is not in German. See how wishy washy I have become? Maybe it is the
 fog this morning, yeah fog in New Mexico, go figure. They have fog in
 France right?
 
 
 
 So how did my bio-diesel processing chemicals and WVO collecting go
 this week? Not well, physically. I talked it up pretty good, whatever
 that is worth. I think I know what I need to find for the test
 batches. A couple of little bottles of Heet (methanol).  Blue or
 yellow? There is a bit of confusion in the biofuel group about this,
 and a jar of Red Devil drain opener (lye.) A five gallon can for
 transporting the WVO back to the ranch and a 12 volt pump for filling
 my container at the rear of the Mc Donald's. Oh, and I have to ask
 Vince, the owner of the local McDonald's, if is ok to use some of the
 WVO from his business.
 
 
 
 Ok, I am so excited about our new diesel that I am totally torn
 between writing and thinking about it and going out into the fog and
 startingÖ something, anythingÖ How about learning?
 
 Sincerely, Brian Rodgers

 ___
 Biofuel mailing list
 Biofuel

Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread dwoodard
I have a dim memory from decades ago of reading a comment on the Peugeot
403/404 engines, which said that they were excellent and would have been
good racing engines for their size class - if they hadn't had rubber seals
(o-rings?) between the wet liners and the block (head?). Consider the
possibility that somethong has gone wrong with these seals - if the engine
has wet liners (wet meaning in contact with the coolant).

I learned to drive partly on my father's 403 and drove it a lot. I owned a
404 and a 304. They were very nice cars except for

* the bronze differential ring gear in the 404 which was overstressed by
radial tires and forced the use of bias ply tires - I found this out the
hard way.

* the very tight engine compartment in the 304 which was hard to work
in - you had to take off the header tank to get at the spark plugs.

* the rubber driveshaft covers in the front wheel drive 304 were expensive
and hard to replace - but it was absolutely essential to replace them
*before* they developed a hole which they tended to do at a certain age;
otherwise the shafts would quickly need replacing.

I think Peugeot was later than other manufacturers in moving to rust
resistant steel for the North American market but I think by 1981
they may have started to adapt - anyways in New Mexico you
shouldn't have that much trouble. I was in Montreal and Ottawa.

Doug Woodard
St. Catharines, Ontario, Canada



On Fri, 7 Oct 2005, Brian Rodgers wrote:

 October 7, 2005

 Hi everyone

 After three months of wishy washy thinking and anxiety over money to
 invest in my biodiesel project, this very moment my dream has been
 realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
 turbo charged diesel vehicle! I know what you are thinking,  What's a
 American good ol' boy' doing with a Peugeot? Well, it is a long
 story, the short version is: If we live our lives in a spiritually
 wholesome and environmentally friendly fashion,  we can expect good
 things to come to us. We don't need much and we have patience. Anyway,
 I said this is the short version right? We now have this car sitting
 here at the Ranch in northeastern New Mexico. It has only one
 mechanical problem that I can see; It is very hard to start, when it
 finally does it bellows blue-white smoke, and the coolant lines slowly
 begin to pressurize. The radiator hoses balloon up, very scary and we
 shut it down before they blow. At first glance it looks like a leaking
 head gasket. It is now sitting in front of my little workshop and I am
 so excited to finally have a car that I can make my own biodiesel for.
 Nevertheless, my rash days are past and I am content to ask first
 before I tear into anything mechanically. I ask for information.  I am
 relatively new to Biofuels, but I do have a fine set of Mechanics
 tools, much updated from the days long ago when I was a factory
 trained VW mechanic.  Please don't give me the negative perspective.
 If you do, I can take it. But I still have that wonderful glow  a guy
 gets when he gets a new car to refurbish.

 How's that line go? Sing me the bad news!



 So far I have zero cash investment in this really cute little car. I
 have three Mercedes gas powered monsters which have been steadily
 moving closer to the ranch dump. I toyed with the idea of buying a
 1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
 like the body style,  too heavy, and we couldn't afford it anyway.
 This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
 damn, did I say it is sleek and in mint condition? So yeah that's the
 good news. Anybody out there have any experience with these? Looks
 like a very clean engine, but that may be because the radiator already
 washed it off with a steam bath. I have extended experience with
 petrol vehicles.  My tools are metric and I love to read first then
 spin nuts after I at least think I understand.



 Diesel engines, this is only my second. I won't say what I did to the
 first one. I intend to make this motor sing again! So, I have heard of
 carbon buildup in the cylinders causing issues in dino-diesel motors.
 Any ideas? Things I could check. I suppose checking the compression
 through the spark plug holes is out of the question, lol. I will be
 looking for the factory service manual, unless it is written in French
 of course. Nah, I have factory service literature on the Benz and it
 is not in German. See how wishy washy I have become? Maybe it is the
 fog this morning, yeah fog in New Mexico, go figure. They have fog in
 France right?



 So how did my bio-diesel processing chemicals and WVO collecting go
 this week? Not well, physically. I talked it up pretty good, whatever
 that is worth. I think I know what I need to find for the test
 batches. A couple of little bottles of Heet (methanol).  Blue or
 yellow? There is a bit of confusion in the biofuel group about this,
 and a jar of Red Devil drain opener (lye.) A five gallon can for
 transporting 

Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Brian Rodgers
Hello everybody
Thank you so much for the replies.
I was told when I got this car that it had a blown head gasket. The
reasoning the mechanic used was excess pressure on the coolant system.
Also, now that I have started the engine a few times it fires up
pretty quick.
Here is an excerpt from a note I sent  to a friend this afternoon.
It may give you a heads up on what is happening.
I just made some changes to the coolant lines and it made a big
difference. I took it for the 'first' test drive, sweet!!!
What I have found so far:
Fan clutch slipping.
In-line thermostat??? Yeah the thermostat was jammed inside the big
hose coming from the head to radiator, with two hose clamps holding it
in place. That can't be right. Anyway it's working- I tested it in
boiling water  Also upon inspection there is slight discoloration on
the Thermostat inflow side, looks like exhaust smoke.
Still blowing white smoke when idling. Smoke turns black when accelerating.
Shifts great, all gears work.
No speedo.

As you can see it may indeed be a blown head gasket. Although no oil
emulsion (coolant in oil) and no oil in coolant.
What I would really like is a shop manual for this car. If I am going
to pull the head I feel better if I know where everything goes back
to. Not to mention, torques and bolt tightening patterns. Does anyone
know of a  good Peugeot  parts supplier?
Again thanks for the info and help.
Brian Rodgers

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread S. Chapin
[EMAIL PROTECTED] wrote:

I have a dim memory from decades ago of reading a comment on the Peugeot
403/404 engines, which said that they were excellent and would have been
good racing engines for their size class - if they hadn't had rubber seals
(o-rings?) between the wet liners and the block (head?). Consider the
possibility that somethong has gone wrong with these seals - if the engine
has wet liners (wet meaning in contact with the coolant).

I dunno if you are talking about the diesel 405, as a racing engine... 
Anyway. I once had a big beautiful 404(5?) diesel wagon.
I had the motor rebuilt as it had water in the crankcase. several 
thousand miles went by on the new rebuild. Then one morning it would not 
turn over, after the usual checks I tore off the head. It was a thin 
aluminum affair, and as it turns out rather spongelike.
This motor was also sleeved and so managed to empty the radiator both 
through the head and the bottom of the cylinders.
I never saw it overheat, but must have, or enough to spread open the 
sleeves.
I  think there were some improvements with the x2ds (I think what you 
have with the 505 turbo, or a swapped xd3te?)
I loved the wagon, and would even put the Peugeot turbodiesel in the 
land rover to replace the MB220d motor.. but no time or funds. Oddly, or 
not, when I got the wagon from a rather frustrated family member I 
discovered it had been shot. Looked alot like a 45 caliber hole, neatly 
missed the wheel and made a mess of the brake rotor (it pulls a little 
and vibrates some).
I would have used a smaller caliber but more bullets. On the other hand 
I had a friend with the same car who often drove between Fairbanks and 
Seattle, one trip with unplanned downriver dunking, and it never missed 
a beat.. so
Good Luck and check http://www.peugeotclub.org/diag.html 
http://www.505turbo.com/forum/index.php?s=d8453b9b1b88719807d3fcee555e6b31showforum=2
and Peugeot Pete (google)
Cheers,
S. Chapin

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Hakan Falk

Doug,

I never really checked it, but years ago it was said that Volvo used
the Peugot engine in their diesels initially and for many years.

Hakan

At 00:44 08/10/2005, you wrote:
I have a dim memory from decades ago of reading a comment on the Peugeot
403/404 engines, which said that they were excellent and would have been
good racing engines for their size class - if they hadn't had rubber seals
(o-rings?) between the wet liners and the block (head?). Consider the
possibility that somethong has gone wrong with these seals - if the engine
has wet liners (wet meaning in contact with the coolant).

I learned to drive partly on my father's 403 and drove it a lot. I owned a
404 and a 304. They were very nice cars except for

* the bronze differential ring gear in the 404 which was overstressed by
radial tires and forced the use of bias ply tires - I found this out the
hard way.

* the very tight engine compartment in the 304 which was hard to work
in - you had to take off the header tank to get at the spark plugs.

* the rubber driveshaft covers in the front wheel drive 304 were expensive
and hard to replace - but it was absolutely essential to replace them
*before* they developed a hole which they tended to do at a certain age;
otherwise the shafts would quickly need replacing.

I think Peugeot was later than other manufacturers in moving to rust
resistant steel for the North American market but I think by 1981
they may have started to adapt - anyways in New Mexico you
shouldn't have that much trouble. I was in Montreal and Ottawa.

Doug Woodard
St. Catharines, Ontario, Canada



On Fri, 7 Oct 2005, Brian Rodgers wrote:

  October 7, 2005
 
  Hi everyone
 
  After three months of wishy washy thinking and anxiety over money to
  invest in my biodiesel project, this very moment my dream has been
  realized. I am now the proud owner of a 1981 Peugeot 505 four cylinder
  turbo charged diesel vehicle! I know what you are thinking,  What's a
  American good ol' boy' doing with a Peugeot? Well, it is a long
  story, the short version is: If we live our lives in a spiritually
  wholesome and environmentally friendly fashion,  we can expect good
  things to come to us. We don't need much and we have patience. Anyway,
  I said this is the short version right? We now have this car sitting
  here at the Ranch in northeastern New Mexico. It has only one
  mechanical problem that I can see; It is very hard to start, when it
  finally does it bellows blue-white smoke, and the coolant lines slowly
  begin to pressurize. The radiator hoses balloon up, very scary and we
  shut it down before they blow. At first glance it looks like a leaking
  head gasket. It is now sitting in front of my little workshop and I am
  so excited to finally have a car that I can make my own biodiesel for.
  Nevertheless, my rash days are past and I am content to ask first
  before I tear into anything mechanically. I ask for information.  I am
  relatively new to Biofuels, but I do have a fine set of Mechanics
  tools, much updated from the days long ago when I was a factory
  trained VW mechanic.  Please don't give me the negative perspective.
  If you do, I can take it. But I still have that wonderful glow  a guy
  gets when he gets a new car to refurbish.
 
  How's that line go? Sing me the bad news!
 
 
 
  So far I have zero cash investment in this really cute little car. I
  have three Mercedes gas powered monsters which have been steadily
  moving closer to the ranch dump. I toyed with the idea of buying a
  1982 300 Turbo Sedan that a friend has offered for $2000.00. I don't
  like the body style,  too heavy, and we couldn't afford it anyway.
  This Peugeot is almost 1000 pounds lighter than my 1980 480SE. And
  damn, did I say it is sleek and in mint condition? So yeah that's the
  good news. Anybody out there have any experience with these? Looks
  like a very clean engine, but that may be because the radiator already
  washed it off with a steam bath. I have extended experience with
  petrol vehicles.  My tools are metric and I love to read first then
  spin nuts after I at least think I understand.
 
 
 
  Diesel engines, this is only my second. I won't say what I did to the
  first one. I intend to make this motor sing again! So, I have heard of
  carbon buildup in the cylinders causing issues in dino-diesel motors.
  Any ideas? Things I could check. I suppose checking the compression
  through the spark plug holes is out of the question, lol. I will be
  looking for the factory service manual, unless it is written in French
  of course. Nah, I have factory service literature on the Benz and it
  is not in German. See how wishy washy I have become? Maybe it is the
  fog this morning, yeah fog in New Mexico, go figure. They have fog in
  France right?
 
 
 
  So how did my bio-diesel processing chemicals and WVO collecting go
  this week? Not well, physically. I talked it up pretty good, whatever
  that is worth. I think I know 

Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread S. Chapin
Brian Rodgers wrote:

Hello everybody
Thank you so much for the replies.
I was told when I got this car that it had a blown head gasket. The
reasoning the mechanic used was excess pressure on the coolant system.
Also, now that I have started the engine a few times it fires up
pretty quick.
Here is an excerpt from a note I sent  to a friend this afternoon.
It may give you a heads up on what is happening.
I just made some changes to the coolant lines and it made a big
difference. I took it for the 'first' test drive, sweet!!!
What I have found so far:
Fan clutch slipping.
In-line thermostat??? Yeah the thermostat was jammed inside the big
hose coming from the head to radiator, with two hose clamps holding it
in place. That can't be right. Anyway it's working- I tested it in
boiling water  Also upon inspection there is slight discoloration on
the Thermostat inflow side, looks like exhaust smoke.
Still blowing white smoke when idling. Smoke turns black when accelerating.
Shifts great, all gears work.
No speedo.

As you can see it may indeed be a blown head gasket. Although no oil
emulsion (coolant in oil) and no oil in coolant.
What I would really like is a shop manual for this car. If I am going
to pull the head I feel better if I know where everything goes back
to. Not to mention, torques and bolt tightening patterns. Does anyone
know of a  good Peugeot  parts supplier?
Again thanks for the info and help.
Brian Rodgers

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Brian,
You can check for exhaust gases in the cooling system with EGas 
Anaylizer(smog check) or a compression test tp see whats up there... and 
then pull the head and have it checked for tiny little holes,and I mean 
tiny.
Cheers,
SC

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Brian Rodgers
Ok thanks
I realise that the compression should be comparatively similar between
cylinders, any ideas on what basic (ball park) compression should be
on a diesel engine?  Antone know of a trick to seal the coolant system
for a minor leak coming from head gasket?  Wishful thinking?
From the looks of the coolant I flushed out someone already tried the
bronse flake sealant.
Cheers
Brian Rodgers

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Zeke Yewdall
I think that the volvo diesels were just a 2 cylinder longer version
of the VW diesels.  Makes sense, since the VW was 1.6 liters, and the
volvo was 2.4 liters.  I've heard that the puegot diesels were used in
80's jeeps, but this was on an unconfirmed internet forum and seems
fishy to me.  Only thing I can find is the Mahindra used puegot
diesels in the Indian made jeeps licensed from Jeep sold in the UK. 
Which probably doesn't help a bit for you.  I would search on the
internet.  In the last few years it's become amazingly easy to get
parts for the old series landrovers here in the US, and back in the
late 80's it was near impossible without writing to the UK.

I've found that many of the small diesel's are quite similar.  My
mitsubishi looks amazingly like my VW diesel -- and the same timing
tools work on both.  The VWdiesel.net group has alot of stuff which
may help understand yours even though it's not Puegeot specific, and
they just added a forum for non-VW four cylinder diesels since no one
else really serves those in the US (except toyota which has its own
forum).  It helped me with my Mitsubishi.

Black smoke while accellerating is either clogged air filter, bad
spray pattern on the injectors due to clogging or fouling, leaking
injectors, or just plain too much fuel, possibly due to the boost
enrichment system from the turbo to the injector pump, or the fuel
screw is turned up too high.  Or the timing may be too retarded,
especially if you're at high altitude.  Switching to biodiesel will
help reduce black smoke.  It's also considered somewhat normal in
diesels, although I adjusted mine to not make any.

Zeke


On 10/7/05, S. Chapin [EMAIL PROTECTED] wrote:
 Brian Rodgers wrote:

 Hello everybody
 Thank you so much for the replies.
 I was told when I got this car that it had a blown head gasket. The
 reasoning the mechanic used was excess pressure on the coolant system.
 Also, now that I have started the engine a few times it fires up
 pretty quick.
 Here is an excerpt from a note I sent  to a friend this afternoon.
 It may give you a heads up on what is happening.
 I just made some changes to the coolant lines and it made a big
 difference. I took it for the 'first' test drive, sweet!!!
 What I have found so far:
 Fan clutch slipping.
 In-line thermostat??? Yeah the thermostat was jammed inside the big
 hose coming from the head to radiator, with two hose clamps holding it
 in place. That can't be right. Anyway it's working- I tested it in
 boiling water  Also upon inspection there is slight discoloration on
 the Thermostat inflow side, looks like exhaust smoke.
 Still blowing white smoke when idling. Smoke turns black when accelerating.
 Shifts great, all gears work.
 No speedo.
 
 As you can see it may indeed be a blown head gasket. Although no oil
 emulsion (coolant in oil) and no oil in coolant.
 What I would really like is a shop manual for this car. If I am going
 to pull the head I feel better if I know where everything goes back
 to. Not to mention, torques and bolt tightening patterns. Does anyone
 know of a  good Peugeot  parts supplier?
 Again thanks for the info and help.
 Brian Rodgers
 
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 Search the combined Biofuel and Biofuels-biz list archives (50,000 messages):
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 Brian,
 You can check for exhaust gases in the cooling system with EGas
 Anaylizer(smog check) or a compression test tp see whats up there... and
 then pull the head and have it checked for tiny little holes,and I mean
 tiny.
 Cheers,
 SC

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread Zeke Yewdall
Somewhere around 400psi I think?  Check the VW forum.

I've tried the copper flake sealant for the coolant when I blew the
head gasket on my subaru.  Actually worked okay for a while, but it
also finished clogging my heater core that was mostly clogged before. 
I've found that replacing a head gasket is not all that scary after
all.  The hardest part will be getting a replacement one for the
puegeot I suspect.  Although you do need to get a manual to see if you
have to replace the bolts.  On the VW's the head bolts are designed to
stretch when you tighten them, so you can't reuse them.  Who thought
up that design ??

On 10/7/05, Brian Rodgers [EMAIL PROTECTED] wrote:
 Ok thanks
 I realise that the compression should be comparatively similar between
 cylinders, any ideas on what basic (ball park) compression should be
 on a diesel engine?  Antone know of a trick to seal the coolant system
 for a minor leak coming from head gasket?  Wishful thinking?
 From the looks of the coolant I flushed out someone already tried the
 bronse flake sealant.
 Cheers
 Brian Rodgers

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Re: [Biofuel] Peugeot 505 four cylinder turbo charged diesel vehicle!?

2005-10-07 Thread S. Chapin
Brian Rodgers wrote:

Ok thanks
I realise that the compression should be comparatively similar between
cylinders, any ideas on what basic (ball park) compression should be
on a diesel engine?  Antone know of a trick to seal the coolant system
for a minor leak coming from head gasket?  Wishful thinking?
From the looks of the coolant I flushed out someone already tried the
bronse flake sealant.
Cheers
Brian Rodgers

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Yup, wishful. the reality is that if the head gasket is blown, or the 
head has enough of a hole on the exhaust side ( a crack between intake 
and exhaust valves is a spot to look) then the compression is going to 
be slightly different now, and very different later.
Given evidence of a fix in a can' effort already, and expanding 
hoses go for a sincere diagnosis. To continue running it, however 
delightful will lead to disaster.   I'm not sure you couldnt swap in a 
newer xd3te motor or even older (ack). If the rest of the thing, 
trans,electrical,suspension is in good shape.  If this is an xd2s,  I 
would rebuild it, maybe 1200 for the parts and machine work (only 
guessing).How many miles on it??  From what I can gather the turbo 
peugeot motor is far more efficient than MB, if a bit less robust.
If you want I'd trade you the 220d thats in the rover. nahh you're 
better off fixing the peugeot.
Cheers,
SC

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