Re: [Emc-users] [off] Lost PLA Casting

2012-09-25 Thread Kent A. Reed
On 9/23/2012 11:12 PM, Kent A. Reed wrote: On 9/23/2012 10:25 PM, Jeshua Lacock wrote: Greetings, This web page describes the process I used going from OpenSCAD to casted aluminum parts in a day: http://3dtopo.com/lostPLA/ The casted parts are ultimately going to be controlled by

[Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Igor Chudov
I have a routine that lets me mill a deep circle in several passes, typically to cutout circles from plates. Something strange is going on and the resulting shape is not exactly round. It can be best described as a circle with humps. The routine is below. It is basically a while loop, milling

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread andy pugh
On 25 September 2012 19:20, Igor Chudov ichu...@gmail.com wrote: I have a routine that lets me mill a deep circle in several passes, typically to cutout circles from plates. You ought to be able to do this with one line of G-code? G2 I[diameter/2] Z 10 P10 ? Lumps at the 4 quadrants would

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread dave
On Tue, 2012-09-25 at 13:20 -0500, Igor Chudov wrote: I have a routine that lets me mill a deep circle in several passes, typically to cutout circles from plates. Something strange is going on and the resulting shape is not exactly round. It can be best described as a circle with humps.

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread N. Christopher Perry
Igor, I don't have an answer for you, other than to check on how you've defined you trajectory planning accuracy outside of this routine. Why are you using two half circles? You could just send the cutter back to the starting xy location in a single G2 instruction. N. Christopher Perry On

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Igor Chudov
Andy, thanks, what is P? Number of passes? The problem is that the lumps do not look like caused by backlash. There is one place where there is a lump, caused by all passes except the first one. I am very puzzled. i On Tue, Sep 25, 2012 at 1:40 PM, andy pugh bodge...@gmail.com wrote: On 25

Re: [Emc-users] 100 watt 3 phase AC servo amplifier?

2012-09-25 Thread Jason Burton
On Sep 22, 2012 10:39 PM, Jon Elson el...@pico-systems.com wrote: Viesturs La-cis wrote: 2012/9/22 Jason Burton lathebuil...@gmail.com: Does Mesa or Pico (or another vendor) make a small, inexpensive amp for this size 3 phase servo? Mesa has small BLDC servo amps, but their rated

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Igor Chudov
On Tue, Sep 25, 2012 at 2:13 PM, Stephen Dubovsky smdubov...@gmail.comwrote: How big are the humps? How many are there? There is one big hump on an about 4 inch circle. This hump is about 1mm tall and 20mm wide. It appears consistently on all passes, except the first one. There is also a

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread dave
On Tue, 2012-09-25 at 15:13 -0400, Stephen Dubovsky wrote: How big are the humps? How many are there? Are you in exact stop mode? If motion stops at the beginning/end of each semicircle then you will get a little hump from springback during the pause. Lead-in out are typ used when

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Igor Chudov
Humps are 1) Northwest corner, biggest hump, 1mm tall by 20mm wide 2) Northeast corner, 0.5mm by 15mm wide On Tue, Sep 25, 2012 at 3:08 PM, dave dengv...@charter.net wrote: On Tue, 2012-09-25 at 15:13 -0400, Stephen Dubovsky wrote: How big are the humps? How many are there? Are you in

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Ben Potter
It's pretty unlikely, but with the first pass being free of humps I'd be tempted to look at tool deflection. If your first pass is milling in from fresh air it'll take a lighter cut, the heavier (and more consistent) cut on each subsequent pass could then be deflecting slightly. If this is the

Re: [Emc-users] [off] Lost PLA Casting

2012-09-25 Thread Jeshua Lacock
On Sep 24, 2012, at 6:33 AM, Steve Stallings wrote: It looks like he used a crucible lifter to do the pour. Guilty as charged! Jeshua Lacock Founder/Engineer 3DTOPO Incorporated http://3DTOPO.com Phone: 208.462.4171

Re: [Emc-users] [off] Lost PLA Casting

2012-09-25 Thread Jeshua Lacock
On Sep 25, 2012, at 9:54 AM, Kent A. Reed wrote: Congratulations, Jeshua. Your project made Hackaday today. I hope your website is ready for the inevitable bump in traffic. Thanks Kent! Ready, willing and able!!! Cheers, Jeshua Lacock Founder/Engineer 3DTOPO Incorporated

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Terry Christophersen
Sometimes milling in the opposite direction will help.Rough one direction then put in a finish pass in the other. Looking at your code I see you have a G2.Unless this is plastic or something really gummy you should be using G3 for ID work.Or you are using left handed mills. Climb milling is the

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Jon Elson
Igor Chudov wrote: Andy, thanks, what is P? Number of passes? The problem is that the lumps do not look like caused by backlash. There is one place where there is a lump, caused by all passes except the first one. I am very puzzled. Can you blow up the Axis plot window and see the lump?

Re: [Emc-users] 100 watt 3 phase AC servo amplifier?

2012-09-25 Thread Jon Elson
Jason Burton wrote: Hall effect sensors assuming straight contact closures here, not active signals, right? Well, the typical real Hall sensor in the motor needs +5 V, but is often like a contact closure to ground. So, the Hall sensor package has 5 wires, +5, Ground and 3 signal wires.

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Jon Elson
Igor Chudov wrote: Humps are 1) Northwest corner, biggest hump, 1mm tall by 20mm wide 2) Northeast corner, 0.5mm by 15mm wide This has to be a program error. And, you should be able to EASILY see this on the Axis 3D display. Load the program, and then use the mouse buttons to tilt the

Re: [Emc-users] Helical interpolation not quite round, WTF?

2012-09-25 Thread Gene Heskett
On Tuesday 25 September 2012 23:23:36 Igor Chudov did opine: I have a routine that lets me mill a deep circle in several passes, typically to cutout circles from plates. Something strange is going on and the resulting shape is not exactly round. It can be best described as a circle with