Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-15 Thread Manfred Bartz
On 15 January 2014 20:05, EVDL Administrator wrote: > Here the instructions are reversed from Noalox's - abrade the conductor, > THEN apply Penetrox. It seems to me that the Noalox instructions would be > more consistent with better oxidation prevention. The Penetrox instructions > would leave t

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-15 Thread Michael Ross
I also had no luck searching or from the usual suspects, Newark, Allied Digikey, McMaster Carr, Graybar. A bunch of Alibaba stuff, and Indian manufacturers of strip. No US suppliers. Apparently, bi-metal washers are not a high volume product. Ran out of time. If someone finds a supplier, not j

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-15 Thread Roland
To: Electric Vehicle Discussion List<mailto:ev@lists.evdl.org> Sent: Tuesday, January 14, 2014 11:22 PM Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts Roland, thanks for that info, nice find. Performix Plastic Dip Rubber Coating: http://www.plastidip.net

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-15 Thread EVDL Administrator
On 14 Jan 2014 at 12:41, Michael Ross wrote: > I never found anything about how to use NoAlOx at the Ideal Industries > website - can you direct me to that info? Look here for a photo of the instruction label from the back of the bottle.: http://naturevaper.com/image/cache/data/products/Noalux%2

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Manfred Bartz
Roland, thanks for that info, nice find. Performix Plastic Dip Rubber Coating: http://www.plastidip.net.au/category/plasti-dip-500ml Bimetal washers seem to be a bit harder to find... Could you post a link? - Manfred On 15 January 2014 02:09, Roland wrote: > The interface washers that is place

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Cor van de Water
14, 2014 9:41 AM To: Electric Vehicle Discussion List Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts No, I'm not surprised and the leaching and tracking it around won't do much either. I have been sloppy saying grease and paste. A silver paste will do more. Not a grea

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Cor van de Water
Skype: cor_van_de_water Tel: +1 408 383 7626 -Original Message- From: ev-boun...@lists.evdl.org [mailto:ev-boun...@lists.evdl.org] On Behalf Of Michael Ross Sent: Tuesday, January 14, 2014 9:41 AM To: Electric Vehicle Discussion List Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Lee Hart
Michael Ross wrote: creepage... and clearance... on the Thundersky cells I have is a couple inches and the voltage under 4V - I think that will be quite OK. Ah, but the problem is that EVs will string a hundred cells in series to make a high voltage pack. Let's say they are in a metal box (a c

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Michael Ross
No, I'm not surprised and the leaching and tracking it around won't do much either. I have been sloppy saying grease and paste. A silver paste will do more. Not a grease at all. But really clamping force is the hot tip. So NoAlOx doesn't do much to improve conductivity. Or is that a misinterp

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread EVDL Administrator
On 13 Jan 2014 at 21:06, Michael Ross wrote: > Why would anyone want to put an insulating paste in an electrical > connection when a conductive material could be used instead? If you're talking about Noalox and its ilk, try sticking the probes of your ohmmeter in a glob of that "conductive mate

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Michael Ross
Excellent Manfred. Thanks. Much less speculation now. -- Put this question to yourself: should I use everyone else to attain happiness, or should I help others gain happiness? *Dalai Lama * Tell me what it is you plan to do With your one wild and precious life? Mary Oliver, "The summer day."

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Michael Ross
I think you are imagining the business about conductive grease leaching. A speculative or throw away comment. Careful application and a clean rag ought to help. The creepage (distance along surfaces between conductors, similar to clearance the straight line through air) on the Thundersky cells I

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Roland
com> To: Electric Vehicle Discussion List<mailto:ev@lists.evdl.org> Sent: Monday, January 13, 2014 10:41 PM Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts Thank you for posting that, Manfred. Very enlightening and helps understanding what is going on. Ma

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-14 Thread Lee Hart
Michael Ross wrote: Dielectric essentially means non-conductive. The whole point of NoAlOx is to enhance conductivity and it contains zinc powder - some one said (I haven't looked into it much). Theoretically, why would you want to put a non-conductive material between two current carrying memb

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread David Nelson
Thank you for posting that, Manfred. Very enlightening and helps understanding what is going on. Maybe I should move the brass flat washers between the Al posts and Cu straps on my pack. If I ever get a chance I'll see if I can test it out, especially if I ever have to reconfigure my pack. Maybe so

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Manfred Bartz
I found a relevant paper on IEEE Xplore: "Electrical performance of aluminium/copper bolted joints". http://ieeexplore.ieee.org/stamp/stamp.jsp?arnumber=04643511 After an initial read, the points I noted are: - Surface preparation is very important. - Petroleum jelly is useful. - Avoid load-spr

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread David Nelson
On Mon, Jan 13, 2014 at 6:06 PM, Michael Ross wrote: > My main comment before I get distracted... is: Why would anyone want to > put an insulating paste in an electrical connection when a conductive > material could be used instead? Because the conductive material could leach across the tops to

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Michael Ross
My main comment before I get distracted... is: Why would anyone want to put an insulating paste in an electrical connection when a conductive material could be used instead? == @ Lawrence: dielectric also means it supports electromagnetic fields, which more of

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Cor van de Water
Water Sent: Monday, January 13, 2014 5:52 PM To: Electric Vehicle Discussion List Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts Manfred, That is what I said: "Passivation layer" means that the material no longer reacts, because the alu metal is covered in non-reactin

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Cor van de Water
ic Vehicle Discussion List Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts Aluminium oxide is an insulator. http://en.wikipedia.org/wiki/Aluminium_oxide "Metallic aluminium is very reactive with atmospheric oxygen, and a thin passivation layer of aluminium oxide (4 nm thicknes

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Manfred Bartz
plugs for example >>> >>> http://ecat.burndy.com/Comergent/burndy/product/PENA134 >>> >>> this seems to be zinc-fume/dust in thick non-petroleum grease and used for >>> joins with alu-alu or alu-copper. >>> >>> /John >>> >>&g

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Cor van de Water
essage- From: ev-boun...@lists.evdl.org [mailto:ev-boun...@lists.evdl.org] On Behalf Of Lawrence Harris Sent: Monday, January 13, 2014 4:05 PM To: Electric Vehicle Discussion List Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts Just looked up NoAlOx. Improves serv

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Lawrence Harris
>> this seems to be zinc-fume/dust in thick non-petroleum grease and used for >> joins with alu-alu or alu-copper. >> >> /John >> >> ---- >>> From: marke.han...@hotmail.com >>> To: ev@lists.evdl.org >>&

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Michael Ross
--- > > From: marke.han...@hotmail.com > > To: ev@lists.evdl.org > > Date: Fri, 10 Jan 2014 10:04:14 -0500 > > Subject: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts > > > > Hi Lee etc:I thought that stainless bolts would be a pr

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Roland
; Date: Fri, 10 Jan 2014 10:04:14 -0500 > Subject: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts > > Hi Lee etc:I thought that stainless bolts would be a problem on connections on the Cray-3 supercomputer I worked with Seymour Cray on in Colorado Springs but the actual ele

Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-13 Thread Hoegberg
> From: marke.han...@hotmail.com > To: ev@lists.evdl.org > Date: Fri, 10 Jan 2014 10:04:14 -0500 > Subject: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts > > Hi Lee etc:I thought that stainless bolts would be a problem on connection

[EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts

2014-01-10 Thread Mark Hanson
Hi Lee etc:I thought that stainless bolts would be a problem on connections on the Cray-3 supercomputer I worked with Seymour Cray on in Colorado Springs but the actual electrical connection is *not* through the bolt but through the contact surfaces of the terminal top and strap (the power suppl