Dave,

The hosel ID is actually slightly larger than even the shaft OD, so
using a wood 0.335 wood shaft can give you a hosel plug that is too
small (and that could fall into the head, don't ask me how I know).  I
would suggest a 0.370 iron shaft for the plug making tool.

Tedd  

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Dave Tutelman
Sent: Monday, May 21, 2007 2:07 PM
To: ShopTalk@mail.msen.com
Subject: RE: ShopTalk: Charlie's Rat Glue Trick

Answering a few posts in one, all on this topic...

>-----Original Message-----
>From: [EMAIL PROTECTED]
>Sent: Monday, May 21, 2007 9:27 AM
>
>Is he using rat glue or hot melt? Do you remember the hot-rat-glue gun
>brand?

It is some sort of glue that is a lot more liquid when heated 
considerably. But it remains tacky and malleable at room temp. (If 
TFlan is right about hot melt breaking loose and rattling, then that 
is NOT what this is.)

I don't remember the brand. Maybe Charlie will chime in here.

>How are you making your own hosel plugs? I missed that post. OK to
>use as a cheapo tip on a resource page?

OK to do so.

At 09:57 AM 5/21/2007, Childers, Tedd A wrote:
>John,
>You can also use the top of a coffee can or some other type of plastic
>container and then cut out the correct size hole.  You need a metal
tube
>of the correct inside diameter to match the hosel ID.

That is what I do. A "metal tube... to match the hosel ID". Now what 
could that be? Let's see. How about a shaft tip? That was DESIGNED to 
match the hosel ID.

I use the parallel shaft top. At the business end, I use my coning 
reamer to get a very sharp edge to the shaft tip. At the other end, I 
epoxy a dowel with a stepped 3/8" hole through it as a handle. You 
have to leave the hole open above the handle, but you want the top 
stepped smaller so the shaft tip doesn't injure your hand if the 
epoxy lets loose.

Hope this helps.

At 08:47 AM 5/21/2007, Don M wrote:
>--- Dave Tutelman <[EMAIL PROTECTED]> wrote:
>
> > BTW, if you don't have rat glue, Part A of two-part
> > epoxy is
> > sufficiently viscous and stays that way. (Also
> > Charlie's idea.)
>
>I'm very skeptical of that.  It flows quite easily in
>the bottle.  I'd have to think you have a big glob of
>weight sitting at wherever is the lowest point inside
>the head at any given moment.  On the course it'd be
>inside the crown somewhere.


Don,
You could well be right. I've never investigated too thoroughly just 
where the stuff winds up.

For 5-10g, it probably doesn't matter. For the 15-20g you need to 
build a 43.5" driver from a standard component head, it might very 
well matter. And for the 135g for a heavy practice driver, it must
matter.

I do have confidence in the hot rat glue I used for those more 
demanding applications. I've never used one part of epoxy for more 
than about 10g. But it might very well shift.

TFlan, I have on occasion mixed lead powder (never tungsten, though I 
occasionally use it) to make a weighted slurry.

Cheers!
DaveT


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