Bert & Edmunda wrote:

>Steve,
>
>Do you have the possibility of keeping the cyl. heads cool while
>warming the cylinder?.
>
>That's about all I can offer.
>
>Bert
>
>  
>
The method I was given in instructions for fitting a new piston and 
glanded rear cover to an existing cylinder was thus.

Remove cylinders from loco.

Grip the cylinder port face block in a vice.  Do not grip the cylinder 
barrel as you will stand a good chance of distorting it.

Tap the end of the piston rod smartly with a small hammer.  This will 
remove the blank cylinder cover.

Turn the assembly in the vice.  Use a flat faced punch or a decent piece 
of suitable rodding.  Place this into the cylinder through the open end, 
and on to the piston.  Take care not to catch the cylinder walls with 
the punch otherwise you may score it.  With the piston against the 
cylinder endcap bearing the gland (or what passes for it)  tap the punch 
sharply .  The piston and endcap should come off.

I know this works with Mamod cylinders, but I have not tried it with an 
IP Jane or MSS/PPS products.  I suggest you contact the importer 
/manufacturer to confirm a push fit.

Sam E

PS  I THINK I removed the brass 'big end' from the piston rod.  It is a 
push/force fit.  This avoided distortion when striking the piston rod 
with a hammer.
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