Mandrel benders are cheap most places and will do the same thing better...

Darryl McMahon wrote:

>Ken wrote:
>
>  
>
>>Hi all,
>>
>>Sorry for the long subject line but, I thought it may aid in archive
>>searches... Is there a home remedy to creating a double wall heat exchange?
>>I have contemplated buying two sizes of copper tubing, inserting the smaller
>>inside the larger and bending the two simultaneously. I could see how the
>>inner tubing might kink or flatten out but, I think that would be unlikely
>>unless I tried to bend too tight of a radius. Is there a better home-builder
>>solution? Perhaps there is an affordable storage tank commercially available
>>that makes building a backyard heat exchange mute anyway.? I'm going to need
>>to come up with a storage tank anyway. I understand the theoretical
>>pros/cons to internal and external heat exchanges but, what are the
>>real-world practical differences?
>>
>>    
>>
>
>Disclaimer - I have not tried this myself.
>I have read (somewhere) that if you start with straight tubing, then pack sand 
>between the two tubes before making your bends, this will avoid/ reduce 
>kinking in 
>the inner tube.  Of course, the trick is probably getting all the sand out 
>again 
>before plumbing this new arrangement into the lines.  
>
>If I end up going this route (double-wall) some day in the future, I think I 
>will 
>put two coils into an exchange tank instead.  One coil provides the heat input 
>from 
>the solar collectors, the other coil provides the heat input to the 
>conventional 
>hot water tank.  The tank will have a sealable lid, and a lot of insulation.  
>Both 
>coils will be immersed in water in the tank.  This way, the lid can be removed 
>for 
>inspections, and the coils can be removed fairly easily for repairs.
>
>To date, my solar water pre-heaters are in-line, so no heat exhangers required.
>
>Darryl McMahon
>  
>


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