A lot like using a glue stick.

Sent from my iPhone

> On Mar 23, 2024, at 3:59 PM, Chuck McCown via AF <af@af.afmug.com> wrote:
> 
> 
> I bought a laser welder with the hope it would improve my fuel and hydraulic 
> tank welding.  I was very skeptical that such a small bead would be strong 
> enough.  But it is as strong as the base metal and is a perfect weld.  Even 
> over dirty and rusty metal.  Super fast.  You only need glasses or goggles.  
> Not even that bright.  Brazing is brighter.  And with minimal heat to the 
> workpiece too. 
>  
> Today, we were putting a PID temperature controller on an old glass bead 
> oven/kiln so I can do some temperature research on my diamond cutter bits. 
>  
> The guys had mounted the controller in a place where its terminals could come 
> in contact with some 120 VAC going to the heating elements if the controller 
> was wiggled a bit.  And they didn’t have the bezel hold down on properly so 
> it was wiggley.  I noticed the problems immediately.  While they did a good 
> job centering the controller in the middle of the control panel, it had to be 
> offset a bit to the right and down to make sure there was no chance of things 
> ever touching.
>  
> So I cut a rectangular piece of 16 gauge steel with a rectangular offset hole 
> in it for the temperature controller.  Then cut some notches in the panel to 
> accommodate the offset.  Then put some tiny weld beads on the back side so 
> there are no welds visible from the outside.  Super nice repair job.  Those 
> tiny weld beads are if a 6” man with a tiny MIG welder got in there and did 
> them.
>  
> I welded this in with the temperature controller installed in the patch.  It 
> was a half inch away from the weld.  Nothing got hot enough to smoke or melt 
> or deform. 
>  
> So easy to do perfect work on super thin metal.  And it will do aluminum too. 
>  It does take nitrogen shielding gas and probably uses more than a mig welder 
> but that is no big deal.  Nitrogen is cheap and you can buy nitrogen filters 
> to make it yourself. 
>  
> If you even need to do some rework or or repair to a metal instrument panel, 
> this is the tool you want.
> From the thinnest sheet metal up to .250” it can make anyone a pro.  
>  
>  
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