Cost vs a mig welder?

On Sat, Mar 23, 2024 at 9:35 PM Chuck McCown via AF <af@af.afmug.com> wrote:

> Hand held.
>
> Sent from my iPhone
>
> On Mar 23, 2024, at 6:16 PM, Ken Hohhof <khoh...@kwom.com> wrote:
>
> Hand held? Or like a CNC machine?
>
> ---- Original Message ----
> From: "Chuck McCown via AF"
> Sent: 3/23/2024 6:27:37 PM
> To: "AnimalFarm Microwave Users Group"
> Cc: "Chuck McCown"
> Subject: Re: [AFMUG] OT Laser Welder
>
> A lot like using a glue gun.
>
> Sent from my iPhone
>
> On Mar 23, 2024, at 3:59 PM, Chuck McCown via AF <af@af.afmug.com> wrote:
>
> ?
> I bought a laser welder with the hope it would improve my fuel and
> hydraulic tank welding.  I was very skeptical that such a small bead would
> be strong enough.  But it is as strong as the base metal and is a perfect
> weld.  Even over dirty and rusty metal.  Super fast.  You only need glasses
> or goggles.  Not even that bright.  Brazing is brighter.  And with minimal
> heat to the workpiece too.
>
> Today, we were putting a PID temperature controller on an old glass bead
> oven/kiln so I can do some temperature research on my diamond cutter bits.
>
> The guys had mounted the controller in a place where its terminals could
> come in contact with some 120 VAC going to the heating elements if the
> controller was wiggled a bit.  And they didn’t have the bezel hold down on
> properly so it was wiggley.  I noticed the problems immediately.  While
> they did a good job centering the controller in the middle of the control
> panel, it had to be offset a bit to the right and down to make sure there
> was no chance of things ever touching.
>
> So I cut a rectangular piece of 16 gauge steel with a rectangular offset
> hole in it for the temperature controller.  Then cut some notches in the
> panel to accommodate the offset.  Then put some tiny weld beads on the back
> side so there are no welds visible from the outside.  Super nice repair
> job.  Those tiny weld beads are if a 6” man with a tiny MIG welder got in
> there and did them.
>
> I welded this in with the temperature controller installed in the patch.
> It was a half inch away from the weld.  Nothing got hot enough to smoke or
> melt or deform.
>
> So easy to do perfect work on super thin metal.  And it will do aluminum
> too.  It does take nitrogen shielding gas and probably uses more than a mig
> welder but that is no big deal.  Nitrogen is cheap and you can buy nitrogen
> filters to make it yourself.
>
> If you even need to do some rework or or repair to a metal instrument
> panel, this is the tool you want.
> From the thinnest sheet metal up to .250” it can make anyone a pro.
>
>
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