Hand held.

Sent from my iPhone

> On Mar 23, 2024, at 6:16 PM, Ken Hohhof <khoh...@kwom.com> wrote:
> 
> Hand held? Or like a CNC machine?
> 
> ---- Original Message ----
> From: "Chuck McCown via AF" 
> Sent: 3/23/2024 6:27:37 PM
> To: "AnimalFarm Microwave Users Group" 
> Cc: "Chuck McCown" 
> Subject: Re: [AFMUG] OT Laser Welder
> 
> A lot like using a glue gun.
> 
> Sent from my iPhone
> 
>>> On Mar 23, 2024, at 3:59 PM, Chuck McCown via AF <af@af.afmug.com> wrote:
>>> 
>> ?
>> I bought a laser welder with the hope it would improve my fuel and hydraulic 
>> tank welding.  I was very skeptical that such a small bead would be strong 
>> enough.  But it is as strong as the base metal and is a perfect weld.  Even 
>> over dirty and rusty metal.  Super fast.  You only need glasses or goggles.  
>> Not even that bright.  Brazing is brighter.  And with minimal heat to the 
>> workpiece too. 
>>  
>> Today, we were putting a PID temperature controller on an old glass bead 
>> oven/kiln so I can do some temperature research on my diamond cutter bits. 
>>  
>> The guys had mounted the controller in a place where its terminals could 
>> come in contact with some 120 VAC going to the heating elements if the 
>> controller was wiggled a bit.  And they didn’t have the bezel hold down on 
>> properly so it was wiggley.  I noticed the problems immediately.  While they 
>> did a good job centering the controller in the middle of the control panel, 
>> it had to be offset a bit to the right and down to make sure there was no 
>> chance of things ever touching.
>>  
>> So I cut a rectangular piece of 16 gauge steel with a rectangular offset 
>> hole in it for the temperature controller.  Then cut some notches in the 
>> panel to accommodate the offset.  Then put some tiny weld beads on the back 
>> side so there are no welds visible from the outside.  Super nice repair job. 
>>  Those tiny weld beads are if a 6” man with a tiny MIG welder got in there 
>> and did them.
>>  
>> I welded this in with the temperature controller installed in the patch.  It 
>> was a half inch away from the weld.  Nothing got hot enough to smoke or melt 
>> or deform. 
>>  
>> So easy to do perfect work on super thin metal.  And it will do aluminum 
>> too.  It does take nitrogen shielding gas and probably uses more than a mig 
>> welder but that is no big deal.  Nitrogen is cheap and you can buy nitrogen 
>> filters to make it yourself. 
>>  
>> If you even need to do some rework or or repair to a metal instrument panel, 
>> this is the tool you want.
>> From the thinnest sheet metal up to .250” it can make anyone a pro.  
>>  
>>  
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