Danny, your rudder looks quite normal to me. Seems to me that you have two 
choices:  tear it apart to see if there is damage inside or assume it's ok and 
stop worrying. You might find someone who could X-ray it for you. Personally, 
I'd lube the bejesus out of the shaft, clean the interior of the tube, put it 
back together and go sailing. 

Rich

> On Nov 11, 2013, at 17:54, "djhaug...@juno.com" <djhaug...@juno.com> wrote:
> 
> Oops, I forgot the link to the folder...
> 
> http://sdrv.ms/1bpnvZh
> 
> Danny
> 
> 
> ---------- Original Message ----------
> From: "djhaug...@juno.com" <djhaug...@juno.com>
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
> Date: Mon, 11 Nov 2013 21:53:25 GMT
> 
> Okay,
> 
> I removed the rudder today.  It does not weigh much at all,
> 
> There are no bearings.  It is just a fiberglass tube that fits tightly around 
> the 1-7/8" shaft.  There were just 2 - 4"x1/4" nylon(?) washers between the 
> pin that holds the rudder in place and the aluminum flange fitting in the 
> cockpit.
> 
> It really is just hung there.  I couldn't help but to think that a SS washer 
> on top of the 2 nylon(?) washers would be a good idea.  It was apparent that 
> these washers had been switched around a few times by the marks from the pin 
> on both sides of both nylon(?) washers.
> 
> So my thoughts ar maybe to just re install it and add a big 'ol fender washer 
> for the pin to rest on.
> 
> However, my only concern is what the stainless shaft looks like inside the 
> rudder...
> 
> https://korpoq.blu.livefilestore.com/y2pq2xBqhOTnVi8a3qjlKe3d3z5mZu4DLyvgdLO1n4y4kIAj-jz0KUR4EKzhrOKdm1UOBEIjnGtt3_lyaNLYnVRVciZi9tZT2-gzJtkcwoy1K8/20131111_132315.jpg
> 
> In case that link doesn't work, here is a link to a folder with a bunch of 
> boat pics.  The photos from today are all the way at the end.
> 
> Thanks again for any insights, observations or ideas.
> 
> Danny
> 
> ---------- Original Message ----------
> From: Martin DeYoung <mdeyo...@deyoungmfg.com>
> To: "cnc-list@cnc-list.com" <cnc-list@cnc-list.com>
> Subject: Re: Stus-List Rudder bearing
> Date: Fri, 1 Nov 2013 17:54:01 +0000
> 
>> It doesn't weigh much. Not sure if that is good or bad. <
> 
> Calypso's displacement is in the 24,000lb range.  I have been told the 
> original Bruckmann built rudder was lost in the early 70's on the way to 
> Bermuda.  The replacement rudder may be overbuilt but I do not worry it will 
> fail under any conditions we are likely to push Calypso into in the near 
> future.
> 
> Much of the rig and steering related gear on the early Bruckmann built 43's 
> appears to be the same spec as what was used on the early 61's.  The lower 
> rudder bearing assembly is cast bronze and bolts on from the outside.  Think 
> 2' long and 1' wide, faired into the hull shape, penetrating 1' into the hull 
> with a machined load bearing collar/stuffing box assembly on top.  Frick'n 
> massive, and heavy.
> 
> Given that we mostly race Calypso these days and the propensity for light air 
> in the PNW a lighter rudder may not be bad.  Having said that our last day of 
> racing saw steady winds in the mid 20's and gusts close to 30.  The 
> rudder/steering gear work this summer was a comfort as we ducked a starboard 
> tacker with maybe a little too much mainsheet on.
> 
> Martin
> Calypso
> 1971 C&C 43
> Seattle
> 
> -----Original Message-----
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Della 
> Barba, Joe
> Sent: Friday, November 01, 2013 10:24 AM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
> 
> OTOH I can carry my rudder around myself. It doesn't weigh much. Not sure if 
> that is good or bad.
> 
> Joe Della Barba
> Coquina
> C&C 35 MK I
> 
> -----Original Message-----
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Martin 
> DeYoung
> Sent: Friday, November 01, 2013 1:18 PM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
> 
>> I guess I should commandeer a couple people to help drop that rudder.<
> 
> When dropping Calypso's rudder (large fiberglass over balsa with 3" dia. SS 
> heavy wall tube shaft) this summer we used 4 to 5 people.  My guess is it 
> weighs 200 to 250 lbs.  We were just barely able to clear the pavement with 
> the boat in its normal yard position.  The backup plan was to spend the $$ to 
> have the travel lift raise Calypso to give us the extra clearance.
> 
> We had cushioning material under the rudder in case it slipped from our grip 
> and set up blocks to stabilize it 1/2 way out to allow for re-positioning of 
> the muscle.
> 
> Prior to this summer's rudder repair project I dreaded the need to drop it 
> out of the boat.  Now that I have done it the project seems no worse than any 
> other yard project.  The more difficult part was working in the tight spaces 
> around the quadrant.
> 
> Do take pictures and measurements of how the steering gear is set up.  I 
> should have taken much better measurements of the position of the quadrant to 
> avoid having to make a 3/8" adjustment to perfect the steering cable 
> alignment.
> 
> Calypso's rudder bearing assemblies are much different than those described 
> for a Viking 33 but I did perform a complete inspection of the shaft and the 
> bearing surfaces looking for wear and corrosion.  I made detailed 
> measurements of the rudder and shaft in case of future repairs.
> 
> Martin
> Calypso
> 1971 C&C 43
> Seattle
> 
> -----Original Message-----
> From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of 
> djhaug...@juno.com
> Sent: Thursday, October 31, 2013 7:22 PM
> To: cnc-list@cnc-list.com
> Subject: Re: Stus-List Rudder bearing
> 
> "what, it's the first hole I dug?"
> 
> the 33 came with a tiller too.  Mine was converted over to a wheel but, the 
> tiller fitting is still there.
> 
> I guess I should commandeer a couple people to help drop that rudder.
> 
> Danny
> 
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