Peter,

What caused the damage to the top of the extrusion?  Hard to tell from the pic. 
 Need to figure that out.

Yes, you can cut the extrusion off, but only if you have enough extra at the 
bottom inside the torque tube to be able to slide the extrusion assembly upward 
so it rides on the swage barrel again.

The MKIV unit would be a nice upgrade.  You could sell the old one on 
Craigslist or eBay.  I typically get $300-400 for a used Harken furler on eBay. 
 The issue you'd have is the roll pins.  You can drive them out with a pin 
punch.

You can make a top cap from a PVC pipe cap or similar thing.  You could use a 
cap from a bottle, etc.  Any tough plastic cap would do.  I'd drill a hole the 
size of the swage barrel and split the cap.  Loosen the allen screws in the 
torque tube, slide the extrusion down, spread the split to slide it over the 
wire, wrap the cap with tape and slide it up over the swage barrel.  I've 
replaced top caps this way except the units were new enough we could get the 
Harken cap for them.  The one on Touche' is this way.  I have to re-tape it 
every couple of years.

The other option you could try is to make a top cap similar to the new MKIV 
trim caps.  The new trim caps slide into the extrusion.  It's Harken #HFG679.  
Go here:  
http://www.harken.com/uploadedfiles/Product_Support/PDF/4416-Parts-List.pdf

Scroll down to the top of Page 2.  If you could make one or shave down one of 
the Harken ones, you could cut the top of your existing extrusion and insert a 
new trim cap so the extrusion with new trim cap rides on the wire.  Would 
require a bit of work but might be a good solution.

You can cut the extrusion with a Dremel.  Just be very careful not to nick the 
wire.  

If you are replacing the forestay, you can do this when you drop the unit for 
that.  I'm assuming you're replacing it with another swaged forestay or are you 
using a Norseman or NavTec compression fitting?  If a swaged eye, then you will 
have to disassemble the furler completely.  If you are going that way, just 
upgrade to the MKIV.

Dennis C.
Touche' 35-1 #83
Mandeville, LA




>________________________________
> From: Peter Fell <prf...@gmail.com>
>To: cnc-list@cnc-list.com 
>Sent: Saturday, January 18, 2014 7:59 PM
>Subject: Re: Stus-List Harken Furler Mark 1 Unit 0
> 
>
>
>Thanks Dennis
> 
>Rides on the barrel of the swage.
> 
>I wonder if I can trim this down? I didn’t think by looking at the info 
available online that it should ride on the forestay.
> 
>I’m ordering a new genoa within the next two weeks .... so now’s the time 
to fix this.
> 
>Here are some pictures:
> 
>http://imagizer.imageshack.us/v2/800x600q90/707/1lxd.jpg
> 
>http://imagizer.imageshack.us/v2/800x600q90/836/pll3.jpg
> 
>http://imagizer.imageshack.us/v2/800x600q90/571/fw5u.jpg
> 
>That forestay needs to be replaced and currently there is no halyard 
restrainer either. Discussing those with a rigger right now. Of course I could 
just replace the furler as well ....I’ve gotten some info on new ones. I can 
get 
a Mark IV Unit 0 for under $1200. Toggle and restrainer and forestay would be 
additional to that. Or a Furlex for about $1600 that includes the restrainer 
and 
forestay.
> 
> 
>From: Dennis C. 
>Sent: Saturday, January 18, 2014 5:22 PM
>To: Peter 
Fell ; cnc-list@cnc-list.com 
>Subject: Re: Stus-List Harken Furler Mark 1 Unit 0
> 
>Peter,
>
>I 
don't think my buddy and I have any parts for a Mark 1.  I will check with 
him tomorrow.  He may have something in his "gold pile".  We haven't 
worked on a Mark 1 in a long while.
>
>Last Mark 1 I worked on was basically 
an upgrade to the newer extrusions to get rid of the roll pins.
>
>As for 
the top cap, is the top of the extrusion riding on the barrel of the swage eye 
or on the wire?
>
>Dennis C.
>Touche' 35-1 #83
>Mandeville, LA
>
>
>
> 
>
>>________________________________
>> From: Peter Fell <prf...@gmail.com>
>>To: cnc-list@cnc-list.com 
>>Sent: Saturday, January 18, 2014 3:25  PM
>>Subject: Stus-List Harken  Furler Mark 1 Unit 0
>>
>> 
>>Just wondering if anyone local has a manual and parts list for a Mark 1  Unit 
>>0 furling unit that I could borrow and copy.
>> 
>>Looking for parts too. Mine is missing a chunk out of the top of the  
>>uppermost foil + the top cap. So I’m looking for a foil piece, cap, possibly  
>>foil connector, etc. I’ve got a partial copy of the parts list – looks like  
>>might have been a couple versions of this unit.
>> 
>>Peter  Fell
>>Sidney, BC
>>C&C 27 
  MkIII
>>_______________________________________________
>>This 
  List is provided by the C&C Photo Album
>>http://www.cncphotoalbum.com
>>CnC-List@cnc-list.com
>>
>>
>>
>
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