Thanks, Russ. I will check this out. The black goo cleaned up easily with
lacquer thinner (all I had on hand) and there was not too much of it. I'll
see what I can find in Victoria for epoxy.

On Sat, May 4, 2019 at 10:34 AM Russ & Melody via CnC-List <
cnc-list@cnc-list.com> wrote:

>
> Hi Shawn,
>
> Since you're hauled out for two weeks, why not do the keel joint properly?
> It will mean using an amount of epoxy to warrant purchasing a 2 litre pack,
> some fibre & tape. Leftovers go into general storage for cruising
> projects/repairs.
>
> Remember: cruising is simply the act of travelling to some other place to
> work on your boat. :)
>
> Try a solvent wash on the black goo. If it dissolves with a bit of
> exposure to solvent or gasoline then it's probably butyl sealant.
>
> For local epoxy & great customer service I have been using Fiber Tek
> products for bulk epoxy.
>
> https://www.fibertek.ca/product-category/fiberglass-materials/epoxy-resins/aqua-set/
>
> Years ago my fave was Industial Formulatiors but they were bought up by
> Systems Three many years ago. The Cold Cure formulation is still the best
> wet cure repair epoxy, IMHO.
>
>         Cheers, Russ
>         ex-* Sweet *35 mk-1
>
>
> =================================================================================
> Next is a set of instruction from Dennis, provided many year ago.
> One thing to add, if you expose fresh lead while sanding/grinding it needs
> an epoxy primer coat right away as oxidation starts immediately.
> My routine was: at the end of the day I would mix a small batch of epoxy
> and freshly sand any exposed lead while the little woman would come follow
> right after and brush on the neat epoxy.
>
> From Dennis:
>   Here's the revised, completed reply.
>
> The pics on the photoalbum are of my 35-1, Touche'.  I repaired the smile
> when I bought the boat in 1999.  Here's the words to go with the pics.
>
>    1. Tighten the keelbolts.  If you don't properly torque the bolts, any
>    attempts to fix the smile may fail. The torque specs are on the photoalbum
>    site under the "Technical Info" button.  Keelbolts should be backed off
>    then torque dry (without lubrication) to the proper spec.
>    2. Dig out and loose crumbly keel material at the hull/keel joint back
>    to solid material.
>    3. Preparation is critical.  Rough up the fiberglass and make sure all
>    dust and loose particles are removed.
>    4. Fill the area with thickened epoxy.  You can use epoxy thickened
>    with microfibers if the gap is fairly narrow (1/4 inch or less).  If the
>    gap is wider, I would use epoxy thickened with chopped fiber or "kitty
>    hair".  I used chopped carbon fiber (whoohoo! high tech!)  If the gap is
>    wide, fill in a few layers rather than one large fill.
>    5. After curing, fair out the repair.
>    6. I covered the entire hull keel joint with a strip of 4 inch biaxial
>    tape and epoxy.
>    7. I then covered the first layer of tape with 2 overlapping strips of
>    biaxial tape and epoxy.  Probably overkiil if the bolts are properly
>    torqued.
>    8. Fair out the repair.
>
>
> This repair has held for 12 years.  I have had a fairly hard grounding or
> two with no noticeable effects.
>
> I am familiar with G-Flex having used it to re-attach the floor in an
> inflatable dinghy (worked fairly well).  As this repair involves a joint
> that is under significant compression, I think I would want a material that
> was rigid and did not compress.
>
> Now for the caveats.  This assumes that your hull, keel stub, keelbolts,
> washers, spacers and keel top are all in good condition.
>
> If the washers and/or spacers under your keelbolt nuts are not stainless,
> change them now.
>
> A chronic leak could have deteriorated the keelbolts.  A friend of mine
> with a Tartan 33 had a chronic leak at the hull/keel joint.  When the yard
> dropped his keel, a few of his keelbolts were deteriorated.  The keel was
> shipped to Mars Metals for bolt replacement.
>
> Problems with the integrity and construction of the keel stub have been
> reports for some boats.  I'll let other listers describe these issues.
>
> Dennis C.
> Touche' 35-1 #83
> Mandeville, LA
>
> =========================================================================================================
>
> At 09:03 AM 5/4/2019, you wrote:
>
> Thanks for the info. The fellow I spoke with owns a Landfall 42, and
> suggested for the small amount I will need, they should have some at the
> club that I can use, rather than buying a whole tin. I will see if it is
> G-Flex that they have.
>
> Although I will need to haul again next year for a new survey, I'd prefer
> to do this job right this time, and not have to dig into it again. I'm also
> planning to check the keel bolt torque. Should I do this before applying
> epoxy? The joint seems very tight, with no sign of a smile - just a bit of
> lead corrosion at the leading edge. I suppose I could take some of the
> weight off the keel with the stands to see if it opens up, but I doubt it
> will based on the tight sealant I pulled out.
>
> On Fri, May 3, 2019 at 8:20 PM Josh Muckley via CnC-List <
> cnc-list@cnc-list.com> wrote:
> I have not heard of anyone using Sikaflex.  I would recommend G-Flex and
> follow the prescription in the link below.
>
>
> https://drive.google.com/file/d/0B8pEh5lnvP1yV1JEN3YxQk1RbHc/view?usp=drivesdk
>
> Josh Muckley
> S/V Sea Hawk
> 1989 C&C 37+
> Solomons, MDÂ
>
> On Thu, May 2, 2019, 10:59 PM Shawn Wright via CnC-List <
> cnc-list@cnc-list.com> wrote:
> Hello all,
>
> I spent the day wet-sanding the bottom of Callisto and she is nearly ready
> for a coat of paint. I also cut out the old keel joint rubbery sealant, in
> preparation for some Sikaflex 291. I plan to scrub the gap a bit more and
> clean with lacquer thinner before letting dry.Â
>
> All the through hulls look good, bronze with marelon valves.
>
> I have two depth transducers, one for a Standard Horizon DS30, and the
> other for a Garmin 140 Fishfinder, both working. There is a plug for the
> old B&G speed sensor, but I was pleased to find another newer speed sensor
> in good shape, it appears to be a Garmin like this:
>
> http://www.airmar.com/productdescription.html?id=103
>
> The specs show either a NMEA 2000 or analog cable, but I haven't traced it
> yet to determine which one I have. Of course, the B&G H1000 system I have
> only does NMEA 0183, so I will need a signal converter, I think. I'm
> hesitant to spend any money on the old B&G system until I verify the pieces
> I have actually work though.
>
> Also, the plug for the old B&G sensor is very thin plastic, about 2mm
> thick. I'm thinking of filling the hollow plug with epoxy so it doesn't
> sink the boat if it ever cracks. Or maybe just find a better one? It's 1
> 3/4" diameter.
>
> --
> Shawn Wright
> shawngwri...@gmail.com
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --Â  Â https://www.paypal.me/stumurray
>
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --Â  Â https://www.paypal.me/stumurray
>
>
>
> --
> Shawn Wright
> shawngwri...@gmail.com
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>

-- 
Shawn Wright
shawngwri...@gmail.com
_______________________________________________

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