Dave,
I think the little electric fuel pump needs fuel in it, to be able to pump.  I 
don't think it can run dry like other style pumps.  Sounds like you are very 
close to learning something.  Keep at it.

Chuck S

>     On 09/27/2021 1:47 PM David Knecht via CnC-List <cnc-list@cnc-list.com> 
> wrote:
> 
> 
>     Update on fuel issues: I spent a few hours more on the fuel system last 
> weekend and things seem to be working, but unfortunately I am not sure what 
> fixed it or even if it is fixed.  I replaced several more fuel lines and 
> removed the vacuum gauge I had installed between the tank and the Racor just 
> to simplify the possible vacuum leak points.  All the hoses looked good, but 
> apparently you can’t always tell.  With the hose end heated in hot water 
> trick, I was able to get the new hose on, but it was still a real battle in 
> tight places.  The fittings were variable in size and style and some were 
> really challenging.  After completing the connections, I turned on the fuel 
> pump, expecting it to pull fuel from the tank and fill the Racor bowl.  It 
> did not.  So I opened the Racor bowl, filled it and tested again, and the 
> bowl stayed full.  I pulled the fuel level sensor so I could see inside the 
> tank, and I could see fuel coming out of the return tube from the engine.  
> That told me I was in fact pumping fuel.  I then ran the engine for 30 min 
> and all seemed well.  
>     I am hoping it is fixed but it is frustrating that I don’t know what was 
> wrong.  Apparently, my “does the pump fill the bowl" test was not the correct 
> way to assess function.  Is it possible that when the pump is full of air it 
> can’t pull enough vacuum to feed the Racor?  Also, given that the original 
> problem occurred twice a week apart, with it working fine for hours in 
> between has me worried it will occur again.  Intermittent problems are the 
> worst!  Fingers crossed. 
>      I plan to replace the Racor with a newer model with a gauge built into 
> the lid before next season.  I found new filters for my 200 Turbine series, 
> but it seems they are getting harder to locate.  Probably not going to run 
> out in my sailing lifetime, but the newer Racors seem a decent upgrade.  Dave
> 
>     S/V Aries
>     1990 C&C 34+
>     New London, CT
> 
> 
> 
>         > >         On Sep 25, 2021, at 3:36 PM, Korbey Hunt via CnC-List 
> <cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com > wrote:
> > 
> >         When installing a hose to nipple fitting i recomnend using a hair 
> > dryer to warm the hose and liquid dish soap to lube the nipple barb.  
> > 
> >         Get Outlook for Android https://aka.ms/AAb9ysg
> > 
> >         ---------------------------------------------
> >         From: cenelson via CnC-List <cnc-list@cnc-list.com 
> > mailto:cnc-list@cnc-list.com >
> >         Sent: Thursday, September 23, 2021 3:09:10 PM
> >         To: Stus-List <cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com >
> >         Cc: cenelson <cenel...@aol.com mailto:cenel...@aol.com >
> >         Subject: Stus-List Re: Fuel pump
> > 
> >         Had a similar problem to yours several years ago. After doing most 
> > of what you have done, my diesel mechanic suggested just replacing the 
> > Racor MA 500(?) top plate since even a little over tightening can push the 
> > middle down enough that the O-ring on the circumference will leak enough 
> > that after running for a while the air inside it gets into the fuel lines. 
> > 
> >         This was a cheap enough thing to do that I did it—along with a few 
> > other ‘fixes’ and the problem went away. 
> > 
> >         Since it was not the only change I made, I can’t be certain that 
> > the new top plate solved the problem or if it was something else. 
> > 
> >         Note I am pretty sure that the instructions for the Racor say to 
> > only hand tighten this plate or something similar—I now know why! 
> > 
> >         Given how little extra tightening it would take at the Center to 
> > deflect the circumference/O-ring joint enough to suck air in, (probably a 
> > few microns could break the vacuum seal) and over time you have air bubbles 
> > that get to the engine or at least prevent fuel from getting to the engine.
> > 
> >         FWIW,
> > 
> >         Charlie Nelson
> > 
> > 
> >         Sent from the all new AOL app for iOS 
> > https://na01.safelinks.protection.outlook.com/?url=https%3A%2F%2Fapps.apple.com%2Fus%2Fapp%2Faol-news-email-weather-video%2Fid646100661&data=04%7C01%7C%7C4c63e0fcb6e74b16a67e08d97edecee9%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C637680317687570152%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C1000&sdata=pXd69QGBqdzp8xQNHtBbEb4CypY8i%2Fmkeu8qWLgiw6w%3D&reserved=0
> > 
> > 
> > 
> >         On Thursday, September 23, 2021, 12:36 PM, David Knecht via 
> > CnC-List <cnc-list@cnc-list.com mailto:cnc-list@cnc-list.com > wrote:
> > 
> >             > > >             I meant bypass the Racor, turn on the pump 
> > and collect fuel into a secondary container to test.  I agree that I would 
> > not run the engine that way.  I am presuming that the flow of fuel through 
> > the filter should be a good test of the system since the problem was I was 
> > getting air into the primary Racor holder, so a vacuum leak likely 
> > somewhere.  Dave
> > > 
> > >             S/V Aries
> > >             1990 C&C 34+
> > >             New London, CT
> > > 
> > >             <pastedGraphic.tiff>
> > > 
> > > 
> > >                 > > > >                 On Sep 23, 2021, at 9:53 AM, Neil 
> > > Andersen <neil.eric.ander...@gmail.com 
> > > mailto:neil.eric.ander...@gmail.com > wrote:
> > > > 
> > > > 
> > > > 
> > > >             > > > 
> > >             I would think that risky.  If the Racor is the issue because 
> > > it is doing its job and there is particulate matter coming from the tank, 
> > > bypassing it will allow the matter to get to the engine. 
> > > 
> > >             Neil Andersen
> > >             1982 C&C 32, FoxFire
> > >             Rock Hall, MD 21661
> > >             484-354-8800
> > > 
> > >             ---------------------------------------------
> > >             From: David Knecht via CnC-List <cnc-list@cnc-list.com 
> > > mailto:cnc-list@cnc-list.com >
> > >             Sent: Thursday, September 23, 2021 9:36:44 AM
> > >             To: CnC CnC discussion list <cnc-list@cnc-list.com 
> > > mailto:cnc-list@cnc-list.com >
> > >             Cc: David Knecht <davidakne...@gmail.com 
> > > mailto:davidakne...@gmail.com >
> > >             Subject: Stus-List Re: Fuel pump
> > > 
> > >             Hi Dennis- The Racor looks OK, but of course that says 
> > > nothing.  I don’t know the Racor model but it is older since it does not 
> > > have the threaded top that you can add a gauge to.  Since that is a more 
> > > expensive alteration, I thought I would replace the fuel lines first and 
> > > see if that fixes the problem.  If not, I thought I would bypass the 
> > > Racor and see if it works that way and if so, replace the Racor itself.  
> > > Dave
> > > 
> > >             S/V Aries
> > >             1990 C&C 34+
> > >             New London, CT
> > > 
> > >             <pastedGraphic.tiff>
> > > 
> > > 
> > > 
> > >                 > > > >                 On Sep 23, 2021, at 9:31 AM, 
> > > Dennis C. via CnC-List <cnc-list@cnc-list.com 
> > > mailto:cnc-list@cnc-list.com > wrote:
> > > > 
> > > >                 What type of fuel filter do you have?  If it's a Racor 
> > > > MA500, the top may be warped or the gasket may be cracked or displaced. 
> > > >  Those are not infrequent issues with that filter.  Either condition 
> > > > could result in air inleakage.
> > > > 
> > > > 
> > > >                 --
> > > >                 Dennis C.
> > > >                 Touche' 35-1 #83
> > > >                 Mandeville, LA
> > > >                 Thanks to all of the subscribers that contributed to 
> > > > the list to help with the costs involved.  If you want to show your 
> > > > support to the list - use PayPal to send contribution --   
> > > > https://www.paypal.me/stumurray 
> > > > https://na01.safelinks.protection.outlook.com/?url=https%3A%2F%2Fwww.paypal.me%2Fstumurray&data=04%7C01%7C%7C4c63e0fcb6e74b16a67e08d97edecee9%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C637680317687570152%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C1000&sdata=4GMncIqPj3xin2HNn1dqoauoQDm6F1dpLjvGFoYBfk4%3D&reserved=0
> > > >   Thanks - Stu
> > > > 
> > > >             > > > 
> > > 
> > > 
> > > 
> > >             Thanks to all of the subscribers that contributed to the list 
> > > to help with the costs involved.  If you want to show your support to the 
> > > list - use PayPal to send contribution --  
> > > https://www.paypal.me/stumurray 
> > > https://na01.safelinks.protection.outlook.com/?url=https%3A%2F%2Fwww.paypal.me%2Fstumurray&data=04%7C01%7C%7C4c63e0fcb6e74b16a67e08d97edecee9%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C637680317687580146%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C1000&sdata=cdlAFays1s%2FIQu0AEgxrXq8vA0snpZ40DjzHCSxJn9o%3D&reserved=0
> > >  Thanks - Stu
> > > 
> > >                 > > > > 
> > > >             > > > 
> > >         > >         Thanks to all of the subscribers that contributed to 
> > > the list to help with the costs involved.  If you want to show your 
> > > support to the list - use PayPal to send contribution --   
> > > https://www.paypal.me/stumurray  Thanks - Stu
> > 
> >     > 
>     Thanks to all of the subscribers that contributed to the list to help 
> with the costs involved. If you want to show your support to the list - use 
> PayPal to send contribution -- https://www.paypal.me/stumurray Thanks - Stu
> 
Thanks to all of the subscribers that contributed to the list to help with the 
costs involved.  If you want to show your support to the list - use PayPal to 
send contribution --   https://www.paypal.me/stumurray  Thanks - Stu

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